ABB industrial drives. Supplement ACS N7502 drives for SynRM motors (0.8 to 200 kw)

Transcription

1 ABB industrial drives Supplement ACS N7502 drives for SynRM motors (0.8 to 200 kw)

2 List of related manuals Drive hardware manuals and guides ACS hardware manual ACS N7502 drives for SynRM motors supplement ACS quick installation guide for frames R1 to R3 ACS quick installation guide for frames R4 and R5 ACS quick installation guide for frames R6 to R9 ACS P940/+P944 drives for cabinet installation supplement ACS assembly drawings for cable entry boxes of IP21 frames R5 to R9 ACS-AP-x assistant control panels r s manual Vibration dampers for ACS drives (frames R4 and R5, option +C131) installation guide Vibration dampers for ACS drives (frames R6 to R9, option +C131) installation guide ACS880-01/04 +C132 marine type-approved drives supplement Flange mounting kit installation supplement Common mode filter kit for ACS drives (frame R6, option +E208) installation guide Common mode filter kit for ACS drives (frame R7, option +E208) installation guide Common mode filter kit for ACS drives (frame R8, option +E208) installation guide Common mode filter kit for ACS drives (frame R9, option +E208) installation guide ACS drives and ACS drive modules common DC systems application guide Code (English) 3AUA AXD AUA AUA AUA AUA AUA AUA AXD AXD AXD AXD AXD AXD AXD AXD AUA Drive firmware manuals and guides ACS880 primary control program firmware manual Quick start-up guide for ACS880 drives with primary control program 3AUA AUA Option manuals and guides Manuals and quick guides for I/O extension modules, fieldbus adapters, etc. You can find manuals and other product documents in PDF format on the Internet. See section Document library on the Internet on the inside of the back cover. For manuals not available in the Document library, contact your local ABB representative. The code below opens an online listing of the manuals applicable to this product. ACS manuals

3 Supplement ACS N7502 drives for SynRM motors (0.8 to 200 kw) Table of contents 2015 ABB Oy. All Rights Reserved. 3AXD Rev A EN EFFECTIVE:

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5 5 List of related manuals Introduction to the supplement Contents of this chapter Applicability Safety instructions Target audience Purpose of the manual Contents of the supplement Related manuals Technical data What this chapter contains Ratings Definitions Derating Ambient temperature derating IP21 (UL Type 1) drive types and other IP55 (UL Type 12) types than listed in the following subheadings IP55 (UL Type 12) drive types -274A-2, -293A-3, -290A-3, -260A-5, -302A-5, -143A-7, -168A-7 and -174A IP55 (UL Type 12) drive types -343A-3, -363A-3 and -361A IP55 (UL Type 12) drive types-199a-7 and -210A IP55 (UL Type 12) types -0427A-3, -0430A-3, -0414A-5, -248A-7 and -0271A Deratings for special settings in the drive control program Ex motor, sine filter Low noise optimization High speed mode Fs (IEC) ar fs (frames R1 to R9) gg fs (frames R1 to R6) Quick guide for selecting between gg and ar fs Fs (UL) Losses, cooling data and noise Cooling air flow and heat dissipation for flange mounting (option +C135) Motor connection data Further information Product and service inquiries Product training Providing feedback on ABB Drives manuals Document library on the Internet

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7 Introduction to the supplement 7 1 Introduction to the supplement Contents of this chapter The chapter describes the intended audience and compatibility of this supplement. Applicability This supplement applies to ACS drives specially rated for ABB synchronous reluctance (SynRM) motors. It is a supplement to ACS hardware manual (3AUA [English]). Safety instructions Obey the safety instructions given in ACS hardware manual (3AUA [English]). Target audience This supplement is intended for people who plan the installation, install, start-up and the drive. Read the manual before you work on the drive. You are expected to know the fundamentals of electricity, wiring, electrical components and electrical schematic symbols. The supplement is written for readers worldwide. Both SI and imperial units are shown.

8 8 Introduction to the supplement Purpose of the manual This supplement gives the technical data for ACS drive types the rating of which is optimized for ABB ABB synchronous reluctance (SynRM) motors. The other information and instructions are given in the ACS hardware manual (3AUA [English]). Contents of the supplement The chapters of the manual are briefly described below. Introduction to the supplement introduces the supplement. Technical data contains the technical specifications for drive, for example, the ratings, fs and cooling data. Related manuals See List of related manuals on the inside of the front cover.

9 Technical data 9 2 Technical data What this chapter contains This chapter contains the ratings, fs, cooling data and noise of the drive, Ratings The nominal ratings for the drives with 50 Hz and 60 Hz supply are given below. The symbols are described below the table. Drive type ACS Frame size Input rating IEC RATINGS Nominal Output ratings Light-overload Heavy-duty I 1N I max I N P N S N I Ld P Ld I Hd P Hd A A A kw kva A kw A kw U N = 400 V 03A0-3 R A9-3 R A8-3 R A5-3 R A8-3 R A3-3 R A7-3 R A5-3 R A-3 R A-3 R A-3 R A-3 R A-3 R

10 10 Technical data Drive type ACS Frame size Input rating IEC RATINGS Nominal Output ratings Light-overload Heavy-duty I 1N I max I N P N S N I Ld P Ld I Hd P Hd A A A kw kva A kw A kw 103A-3 R A-3 R A-3 R A-3 R A-3 R A-3 R * A-3 R A-3 R ** 160 U N = 690 V 010A-7 R A5-7 R A2-7 R A8-7 R A0-7 R A9-7 R A5-7 R A-7 R A-7 R A-7 R A-7 R A-7 R A-7 R A-7 R A-7 R AXD

11 Technical data 11 Definitions U N I 1N I N P N I Ld P Ld I max I Hd P Hd Nominal voltage of the drive. For the input voltage range, see section Electrical power network specification in the hardware manual. Nominal rms input current Nominal output current (available continuously with no over-loading) Typical motor power in no-overload Continuous rms output current allowing 10% overload for 1 minute every 5 minutes Typical motor power in light-overload Maximum output current. Available for 10 seconds at start. then as long as allowed by drive temperature. Continuous rms output current allowing 50% overload for 1 minute every 5 minutes. * Continuous rms output current allowing 30% overload for 1 minute every 5 minutes. ** Continuous rms output current allowing 25% overload for 1 minute every 5 minutes. Typical motor power in heavy-duty Note 1: The ratings apply at an ambient temperature of 40 C (104 F). Note 2: To achieve the rated motor power given in the table, the rated current of the drive must be higher than or equal to the rated motor current. The DriveSize dimensioning tool available from ABB is recommended for selecting the drive, motor and gear combination. Derating Ambient temperature derating IP21 (UL Type 1) drive types and other IP55 (UL Type 12) types than listed in the following subheadings In the temperature range C ( F), the rated output current is derated by 1% for every added 1 C (1.8 F). The output current can be calculated by multiplying the current given in the rating table by the derating factor (k): k C +5 F +40 C +104 F +50 C +122 F +55 C +131 F T

12 12 Technical data IP55 (UL Type 12) drive types -274A-2, -293A-3, -290A-3, -260A-5, -302A-5, - 143A-7, -168A-7 and -174A-7 In the temperature range C ( F), the rated output current is derated by 1% for every added 1 C (1.8 F). In the temperature range C ( F), the rated output current is derated by 2.5% for every added 1 C (1.8 F). The output current can be calculated by multiplying the current given in the rating table by the derating factor (k): k C +5 F +40 C +104 F +45 C +113 F +50 C +122 F +55 C +131 F T

13 Technical data 13 IP55 (UL Type 12) drive types -343A-3, -363A-3 and -361A-5 In the temperature range C ( F), the rated output current is derated by 1% for every added 1 C (1.8 F). In the temperature range C ( F), the rated output current is derated by 2.5% for every added 1 C (1.8 F). In the temperature range C ( F), the rated output current is derated by 5% for every added 1 C (1.8 F).The output current can be calculated by multiplying the current given in the rating table by the derating factor (k): k C +5 F +40 C +104 F +45 C +113 F +50 C +122 F +55 C +131 F T

14 14 Technical data IP55 (UL Type 12) drive types-199a-7 and -210A-7 In the temperature range C ( F), the rated output current is derated by 3.5% for every added 1 C (1.8 F). The maximum temperature is 45 C (113 F). The output current can be calculated by multiplying the current given in the rating table by the derating factor (k): k C +5 F +40 C +104 F +45 C +113 F T IP55 (UL Type 12) types -0427A-3, -0430A-3, -0414A-5, -248A-7 and -0271A-7 The maximum ambient temperature is 35 C (95 F).

15 Technical data 15 Deratings for special settings in the drive control program Enabling special settings in the drive control program can require output current derating. Ex motor, sine filter The table below gives the deratings for these cases: drive is d with an ABB motor for explosive atmospheres (Ex) and EX motor in Parameter Special HW settings is enabled sine filter given in the selection table in the hardware manual is d and ABB sine filter in Parameter Special HW settings is enabled With other than recommended sine filters (see the hardware manual) and non-abb Ex motors, contact ABB Drive type ACS Output ratings EX motor (ABB Ex motors) ABB Sine filter Nominal Lightduty Heavyduty Nominal Lightduty Heavyduty I N P N I Ld I Hd I N P N I Ld I Hd A kw A A A kw A A U N = 400 V 03A A A A A A A A A A A A A A A A A A A * * 343A A ** **

16 16 Technical data Drive type ACS Output ratings EX motor (ABB Ex motors) ABB Sine filter Nominal Lightduty Heavyduty Nominal Lightduty Heavyduty I N P N I Ld I Hd I N P N I Ld I Hd A kw A A A kw A A U N = 690 V 010A A A A A A A A A A A A A A A AXD U N Nominal voltage of the drive. For the input voltage range, see section Electrical power network specification in the hardware manual. I N Nominal output current (available continuously with no over-loading) P N Typical motor power in no-overload I Ld Continuous rms output current allowing 10% overload for 1 minute every 5 minutes I Hd Continuous rms output current allowing 50% overload for 1 minute every 5 minutes. * Continuous rms output current allowing 30% overload for 1 minute every 5 minutes. ** Continuous rms output current allowing 25% overload for 1 minute every 5 minutes. P Hd Typical motor power in heavy-duty Note 1: The ratings apply at an ambient temperature of 40 C (104 F).

17 Technical data 17 Low noise optimization The table below gives the deratings for this case: Low noise optimization is selected in Parameter Switching freq mode. Drive type ACS Output ratings with selection Low noise optimization of parameter Parameter Switching freq mode Nominal Light- duty Heavy-duty I N P N I Ld I Hd A kw A A U N = 400 V 03A A A A A A A A A A A A A A A A A A A * 343A A ** U N = 690 V 010A A A A A A A A A A

18 18 Technical data Drive type ACS Output ratings with selection Low noise optimization of parameter Parameter Switching freq mode Nominal Light- duty Heavy-duty I N P N I Ld I Hd A kw A A 117A A A A A AXD U N Nominal voltage of the drive. For the input voltage range, see section Electrical power network specification in the hardware manual. I N Nominal output current (available continuously with no over-loading) P N Typical motor power in no-overload I Ld Continuous rms output current allowing 10% overload for 1 minute every 5 minutes I Hd Continuous rms output current allowing 50% overload for 1 minute every 5 minutes. * Continuous rms output current allowing 30% overload for 1 minute every 5 minutes. ** Continuous rms output current allowing 25% overload for 1 minute every 5 minutes. P Hd Typical motor power in heavy-duty Note 1: The ratings apply at an ambient temperature of 40 C (104 F). High speed mode Selection High speed mode of parameter Special HW settings improves control performance at high output frequencies. We recommend it to be selected with output frequency of 120 Hz and above. This table gives the drive module ratings for 120 Hz output frequency and the maximum output frequency for the drive ratings when High speed mode in parameter Special HW settings is enabled: With output frequencies smaller than this recommended maximum output frequency, the current derating is less than the values given in the table. Contact ABB for operation above the recommended maximum output frequency or for the output current derating with output frequencies above 120 Hz and below the maximum output frequency.

19 Technical data 19 Drive module type ACS Output ratings with selection High speed mode of parameter Special HW settings 120 Hz output frequency Maximum output frequency f Nominal Lightduty Heavyduty f max Nominal Lightduty Heavyduty I N P N I Ld I Hd I N P N I Ld I Hd Hz A kw A A Hz A kw A A U N = 400 V 03A A A A A A A A A A A A A A A A A A A * 343A A ** U N = 690 V 010A A A A A A A A A A

20 20 Technical data Drive module type ACS Output ratings with selection High speed mode of parameter Special HW settings 120 Hz output frequency Maximum output frequency f Nominal Lightduty Heavyduty f max Nominal Lightduty Heavyduty I N P N I Ld I Hd I N P N I Ld I Hd Hz A kw A A Hz A kw A A 117A A A A A AXD f f max U N Output frequency Maximum output frequency with High speed mode Nominal voltage of the drive. For the input voltage range, see section Electrical power network specification in the hardware manual. Continuous rms output current. No overload capability at 40 C (104 F) Typical motor power in no-overload. I N P N I Ld Continuous rms output current allowing 10% overload for 1 minute every 5 minutes I Hd Continuous rms output current allowing 50% overload for 1 minute every 5 minutes * Continuous rms output current allowing 40% overload for 1 minute every 5 minutes ** Continuous rms output current allowing 25% overload for 1 minute every 5 minutes

21 Technical data 21 Fs (IEC) gg and ar fs for protection against short-circuit in the input power cable or drive are listed below. Either f type can be d for frames R1 to R6 if it operates rapidly enough. The operating time depends on the supply network impedance and the cross-sectional area and length of the supply cable. For frames R7 to R9 ultrarapid (ar) fs must be d. Note 1: See also section Implementing thermal overload and short-circuit protection in the hardware manual. Note 2: Fs with higher current rating than the recommended ones must not be d. Fs with lower current rating can be d. Note 3: Fs from other manufacturers can be d if they meet the ratings and the melting curve of the f does not exceed the melting curve of the f given in the table. ar fs (frames R1 to R9) Drive type ACS Min. shortcircuit current 1) (A) Ultrarapid (ar) fs (one f per phase) Input current (A) F A A 2 s V Manufacturer Type Type IEC U N = 400 V 03A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M5810 2

22 22 Technical data Drive type ACS Min. shortcircuit current 1) (A) Ultrarapid (ar) fs (one f per phase) Input current (A) F A A 2 s V Manufacturer Type Type IEC A Bussmann 170M A Bussmann 170M U N = 690 V 010A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M A Bussmann 170M ) minimum short-circuit current of the installation

23 Technical data 23 gg fs (frames R1 to R6) Check on the f time-current curve to make sure that the operating time of the f is below 0.5 seconds. Obey the local regulations. Drive type ACS Min. shortcircuit current 1) Input current gg fs (one f per phase) F A A A A 2 s V Manufacture r Type Type IEC U N = 400 V 03A ABB OFAF000H A ABB OFAF000H A ABB OFAF000H A ABB OFAF000H A ABB OFAF000H A ABB OFAF000H A ABB OFAF000H A ABB OFAF000H A ABB OFAF000H A ABB OFAF000H A ABB OFAF000H A ABB OFAF000H A ABB OFAF000H A ABB OFAF00H A ABB OFAF00H U N = 690 V 010A ABB OFAA000GG A ABB OFAA000GG A ABB OFAA000GG A ABB OFAA000GG A ABB OFAA000GG A ABB OFAA0GG A ABB OFAA0GG A ABB OFAA1GG A ABB OFAA1GG ) minimum short-circuit current of the installation

24 24 Technical data Quick guide for selecting between gg and ar fs The combinations (cable size, cable length, transformer size and f type) in this table fulfil the minimum requirements for the proper operation of the f. Use this table to select between gg and ar fs or calculate the short-circuit current of the installation as described in section Calculating the short-circuit current of the installation in the hardware manual). Drive type ACS Cable type Copper Aluminium Maximum cable length with gg fs Supply transformer minimum apparent power S N (kva) Maximum cable length with ar fs mm 2 mm 2 10 m 50 m 100 m 10 m 100 m 200 m U N = 400 V 03A A A A A A A A A A A A A A A U N = 690 V 010A A A A A A A A A

25 Technical data 25 Fs (UL) UL class T fs for branch circuit protection per NEC are listed below. Fast acting class T or faster fs are recommended in the USA. Check on the f timecurrent curve to make sure that the operating time of the f is below 0.5 seconds for drives of frame sizes R1 to R6 and below 0.1 seconds for drives of frame sizes R7 to R9. Obey local regulations. Note 1: See also section Implementing thermal overload and short-circuit protection in the hardware manual. Note 2: Fs with higher current rating than the recommended ones must not be d. Fs with lower current rating can be d. Note 3: Fs from other manufacturers can be d if they meet the ratings and the melting curve of the f does not exceed the melting curve of the f given in the table. Drive type ACS Input F (one f per phase) current A A V Manufacturer Type UL class U N = 575 V 010A Bussmann JJS-40 T 14A Bussmann JJS-40 T 20A Bussmann JJS-50 T 24A Bussmann JJS-60 T 29A Bussmann JJS-60 T 39A Bussmann JJS-80 T 47A Bussmann JJS-80 T 060A Bussmann JJS-150 T 071A Bussmann JJS-150 T 100A Bussmann JJS-200 T 117A Bussmann JJS-200 T 143A Bussmann JJS-300 T 168A Bussmann JJS-300 T 199A Bussmann JJS-400 T 248A Bussmann JJS-400 T

26 26 Technical data Losses, cooling data and noise Drive type ACS Frame Air flow Heat dissipation Noise m 3 /h ft 3 /min W db(a) U N = 400 V 03A0-3 R A9-3 R A8-3 R A5-3 R A8-3 R A3-3 R A7-3 R A5-3 R A-3 R A-3 R A-3 R A-3 R A-3 R A-3 R A-3 R A-3 R A-3 R A-3 R A-3 R A-3 R A-3 R U N = 690 V 010A-7 R A5-7 R A2-7 R A8-7 R A0-7 R A9-7 R A5-7 R A-7 R A-7 R A-7 R A-7 R A-7 R A-7 R A-7 R A-7 R

27 Technical data 27 Cooling air flow and heat dissipation for flange mounting (option +C135) Drive type ACS Frame Air flow (option +C135) Heat dissipation (option +C135) Heatsink Front Heatsink Front m 3 /h m 3 /h W W U N = 400 V 03A0-3 R A9-3 R A8-3 R A5-3 R A8-3 R A3-3 R A7-3 R A5-3 R A-3 R A-3 R A-3 R A-3 R A-3 R A-3 R A-3 R A-3 R A-3 R A-3 R A-3 R A-3 R A-3 R U N = 690 V 010A-7 R A5-7 R A2-7 R A8-7 R A0-7 R A9-7 R A5-7 R A-7 R A-7 R A-7 R A-7 R A-7 R A-7 R

28 28 Technical data Drive type ACS Frame Air flow (option +C135) Heat dissipation (option +C135) Heatsink Front Heatsink Front m 3 /h m 3 /h W W 199A-7 R A-7 R Motor connection data Motor types Voltage (U 2 ) Frequency Current Switching frequency Maximum recommended motor cable length Asynchronous AC induction motors, permanent magnet synchronous motors, AC induction servomotors and ABB synchronous reluctance motors (SynRM motors) 0 to U 1, 3-phase symmetrical. This is indicated in the type designation label as typical output voltage level 3~ 0...U 1. U max at the field weakening point Hz For drives with du/dt filter: 120 Hz For drives with sine filter: 120 Hz See section Ratings. 2.7 khz (typically) For frames R1 to R3: 150 m (492 ft) For frames R4 to R9: 300 m (984 ft). Note: With motor cables longer than 150 m (492 ft) or switching frequencies higher than default, the EMC Directive requirements may not be fulfilled.

29 Further information Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to Product training For information on ABB product training, navigate to new.abb.com/service/training. Providing feedback on ABB Drives manuals Your comments on our manuals are welcome. Navigate to new.abb.com/drives/manuals-feedback-form. Document library on the Internet You can find manuals and other product documents in PDF format on the Internet at

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