OVERHEAD VALVE SIDE VALVE DIESEL ROBIN AMERICA, INC. ROBIN TO WISCONSIN ROBIN ENGINE MODEL CROSS REFERENCE LIST ROBIN
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2 ROBIN AMERICA, INC. ROBIN TO WISCONSIN ROBIN ENGINE MODEL CROSS REFERENCE LIST ROBIN WISCONSIN ROBIN SIDE VALVE EY08 EY5 EY 5V EY0 EYOV EY3 EY8 EY3 5 EY0 - EY5V EY EY EY 8-3 EY5 EY7 W -080 W-5 W-5V W-85 W-85V W-30 W -80 W -30 W -390 Wl-5OV EYW EYW EY8-3W EY5W EY7W OVERHEAD VALVE EH EH EH5 EH7 EH EH5 EH30 EH30V EH3 EH3V EH3V WO-5 wo-0 WO-50 WO-70 wo-0 WOl-50 WO -300 WO-300V WO-30 WO -30V WO -3 OV TWO CYCLE EC3V WT-5V DIESEL DY3 DY7 DY30 DY3 5 DY WRD -30 WRD WRD-350 WRD-0
3 6:l GEAR REDUCTION UNIT Page I - Maintenance (Instructions for changing Page Overhaul Page 3- Service Parts List position of take-off shaft) Industrial.Engines Maintenance Before starting new engine, fill engine crankcase and gear reduction unit to indicated oil levels with a good quality engine oil. Refer to your Operators Manual for engine crankcase oil recommendations. The following are lubricating instructions for the gear reduction unit: S.A.E. 30 for spring, summer or fall operation. S.A.E. 0 for winter operation. Remove filler and level plugs. Note: when remounting, the filler plug has a vent hole. Pour oil through filler opening until it runs out through level hole. About 38 pint (77 cc) is required. Install oil level plug and vented filler plug. When changing engine crankcase oil, check reduction unit and add oil if necessary to maintain proper level. Every 500 hours of operation, or sooner if oil becomes dirty, change oil in reduction unit. To drain oil: with engine warm, place pan under reduction unit and loosen cover. Once a year remove cover completely and flush out inside of housing with kerosene. Do not use gasoline for cleaning. Figure Technical Information: in 3 O clock Position Counterclockwise Rotation: Vented filler plug should be removed periodically and the vent hole should be thoroughly cleaned. Ventilation is Shafl dimensions: necessary to eliminate pressure build-up (causing oil EY8-3W, I3 5, EY0 3/ dia., 3/6 Sq. Key leaks) and to prevent condensation from forming in the EY5W, EY7W, EY8 dia.,! Sq. Key housing. 3/8 - Tap in end of shaft (all models) TAKE -OFF SHAFT POSITION Take-off shaft position: 3 o clock standard The standard location of the take-off shaft is to the right, Optional 6, 9 and o clock positions in a 3 o clock position facing the shaft end of the engine Total weight (dry) Engine with Reduction Unit as illustrated in Figure. Three other positions are EY5: (35 Ibs 6.0 kg) obtainable: above, below or to the left of the engine ( Ibs 39 EY0: 7.8 kg) center-line. N8-3W: 50 Ibs (.7 kg) EY8: 53 Ibs (.0 kg) TO CHANGE SHAFT POSITION N5W/7W: 60 Ibs (7. kg) The mounting holes of the housing are equally spaced so Ballbearingsupport:Bothends of take-offshaft that the reduction unit can be rotated without too much Cast-aluminum cover: and Housing difficulty to obtain either a 6, 9 or o clock take-off shaft Driving gear: Machined on end crankshaft of position. Forgedsteeltake-offshaft:Withdrivenringgear (an integral part 93P of forging)
4 6:7 GEAR REDUCTION UNIT. With reference to Figure, the exploded view on page, place pan under unit to drain oil as cover is removed. Take out four cap screws, lockwashers and plain washers. NOTE: the mounting screws are metric thread, 8mm x 5mm long. Tag these for identification so as not to mistake them in reassembly with the 5/6 - NF thread screws. - Maintenance / Overhaul Page Inner Mounting Screws Mounting Outer Lock A (Long). Tap around outer perimeter of cover with a soft hammer to loosen cover from housing. Remove cover assembly, being careful not.to damage oil seal and gasket. 3. With reference to figure (below) use a slide hammertype puller, or similar tool, screwed into the 38 - tap in end of take-off shaft, to loosen and remove shaft gear assembly from housing. Crankshaft Drive Ge Bearing Retainer Tabs L Figure 3. Mount the two inner (-3/ inch long) screws and tab lock washers, and two outer ( inch long) screws, lock washers and plain washers. Tighten screws to.5 ft. lbs.(.7 kgm) torque. One set of tabs on the two inner screw lock washers is formed to serve as a retainer for the pilot bearing. The other tabs are bent perpendicular to the flat of the screw hex to lock screws in place. 3. Engage driven gear, with gear on end of crankshaft, and inner end of take-off shaft with pilot bearing. Tap end of shaft lightly until it shoulders against pilot bearing. Turn crankshaft over to test for unrestricted operation of gear and shaft.. With reference to Figure 3, straighten lock tabs on hex of inner mounting screw heads, loosen and remove two inner and two outer housing mounting screws and washers. NOTE: the two outer screws should be tagged as 5/6 - x inch long so as not to be mistaken for the 8mm x 5mm long screws removed earlier. 5. Remove housing, being careful not to damage flange gasket.. Mount gasket and cover. Be careful not to damage lips o oil seal. Use an oil seal sleeve over end of take-off shaft (same as used for engine gear cover oil seal), if available. Caution: be sure that oil filler boss with vented plug is toward the top of the reduction unit cover. Mount labels to suit. Mount the four metric thread screws, lock washers and plain washers. Tighten to.5 ft. Ibs(l.7 kgm) torque. 5. Add S.A.E. 0 or 30 weight oil to the unit, through filler plug opening, to opening of level plug. Approximately 38 pint ( 77 cc) is required. Check for oil leaks. 6. An adapter plate is mounted between the gear cover and The change-over is complete and ready for operation. the reduction housing on.model EY5W previous to serial number and model N7W previous to serial Overhaul number Al other models have reduction housings mounted directly to the engine gear cover (no adapter is The same disassembly and reassembly procedures for required). changing shaft position are to be followed for overhaul. Check parts for excessive wear and replace if necessary. REASSEMBLY Use new gaskets in reassembly. See next page for Servic. With gasket in place, mount housing, with pilot bearing Parts List.. shown in Figure 3, to the right, left, above or below the crankshaft drive gear, depending on desired take-off shaft location.
5 Figure, Gear Reduction Exploded ITEM PART NO. DESCRIPTON QTY ' " Crankshaft N5 (TIC) Crankshaft N0 (TIC) Crankshaft EY5 (point) Crankshaft EY0 (Point) Crankshaft EY8-3W Crankshaft EY3 Crankshaft EY5W Crankshaft EY7W Crankshaft EY8 Reduction Case (Includes Item 0) Reduction Case (For EY8) Reduction Case (For El5 Spec.WR050/80033) Gasket (Only For N8) Bolt Bolt Lock Washer Washer Lock Washer Driving Shaft (EY8-3W,EYl5,EYZO) Driving Shaft (EY8,EY5W,EY7W) Driving Shaft (EYI 5 Spec.WR050/80033) Driving Shaft (EY5 Spec.WR080/8008,wR030/800&3) (EY0 Spx.WR00/8000,WR060/800886) (EY3 Spec.WR00a/8008) Driving Shaft (EY Spec.WR00/80073,WR00/80085). (-3 Spec.WR00/800905) ' I For models previous to serial number , use crankshaft and 0, gear cover part number '* For models previous to serial number 7503, use crankshaft , and gear cover part number
6 ITEM PART NO. DESCRIPTON QV OOO TO * ** IO Ball Bearing Reduction Cover (Includes Items -5) (EY8-3W, f5,ey0) Reduction Cover (Includes Items - 5) (EY8,N5W,EY7W) Ball Bearing (EY5,EY0,EY8-3w) Ball Bearing (N8,EY5W,EY7W) Label, Oil Filler Label, Level Mark Oil Seal (EY5,EY0,P/8-3W) Oil Seal (EY'8,EY5W,EY7W) Gasket Plug pu3 Bolt &Washer Gear Cover (EY5, EY0) Gear Cover (N5W) Gear Cover (EY7W) Gear Cover (E/8) Gear Cover (-3) Adapter (N5W, EY7W) Bolt (EY5W, EY7W) Lock Washer (EY5W. EY7W) Washer (EY5W, EY7W) Oil Seal Note: Items through 5 are required for N5W models previous to serial number , and are also required for EY7W models previous to serial number 'For models previous to serial number , use crankshaft part number , and gear cover part number "For models previous to serial number 7503, use crankshaft part number , and gear cover part number
7 Industrial Engines
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