CoolBlock SQ-01 2x2MX Square Pin Fin LED Cooler

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Terence Fowler
6 years ago
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For flood light, high bay and street light designs from 1,500 to 4,600 lumen Thermal resistance Rth 1.

1 Features & Benefits The CoolBlock SQ-01 2x2MX square Pin Fin LED cooler is specifically designed for luminaires using the 2x2MX platform. Mechanical compatibility with direct mounting of the LED engines to the LED cooler and thermal performance matching the lumen packages. For flood light, high bay and street light designs from 1,500 to 4,600 lumen Thermal resistance Rth 1.45 C/W Accommodating LED boards with 4 high power LEDs like the Lumileds Luxeon XR-M, Cezos Osram DURIS P10, Cree CXA15 / CXB15, Citizen CITILED CLU C4 (18V), Luminus GEN3 CXM-9 (18V) and Adura SinkPAD 2x2MX, direct mounting with just a few screws. Direct fit with Ledil Strada 2x2MX lenses for IP67 waterproof designs in various beam patterns Star-shaped pins for enhanced rigidity and cooling surface CoolBeam mounting kits available W96mm - L96mm - H61.5mm With CoolConnect Gland becomes IP67 waterproof cable feed-through Order Information Example : CoolBlock SQ-01 2x2MX-B CoolBlock SQ-01 2x2MX- 1 1 Electro-coating Color B - Black C - Clear Z - custom ( specify ) Simple mounting with 8 screws Recommened screw force 6lb/in Screws are avaliable from MechaTronix Page 1/9

2 Page 2/9 CoolBlock SQ-01 2x2MX Square Pin Fin LED Cooler Product Details Model n Dimension (mm)*1 CoolBlock SQ-01 2x2MX W96mm - L96mm - H61.5mm Volume (mm3) Cooling Surface (mm2) Weight (gr) 230 Thermal Resistance ( C/W)* Power Pd (W) 34 Heat Sink Material ADC12 *3 Surface finishing *1 Black electro-coating 3D files are avaliable in ParaSolid, STP and IGS on request *2 The thermal resistance Rth is determined with a calibrated heat source of 30mm x 30mm central placed on the heat sink, Tamb 40 and an open environment. Reference heat sink to ambient temperature rise Ths-amb 50 C *3 The thermal resistance of a LED cooler is not a fix value and will vary with the applied dissipated power Pd *3 *3 Dissipated power Pd. Reference heat sink to ambient temperature rise Ths-amb 50 C The maximal dissipated power needs to be verified in function of required case temperature Tc or junction temperature Tj and related to the estimated ambient temperature where the light fixture will be placed Please be aware the dissipated power Pd is not the same as the electrical power Pe of a LED module To calculate the dissipated power please use the following formula: Pd = Pe x (1-ηL) Pd - Dissipated power Pe - Electrical power ηl = Light effciency of the LED module Notes: - MechaTronix reserves the right to change products or specifications without prior notice. - Mentioned models are an extraction of full product range. - For specific mechanical adaptations please contact MechaTronix. Tel: Fax: VAT:

Options With a wide range of available LED engines and a broad span of lenses, the 2x2MX platform is probably the most complete standardisation in industrial lighting engines.

score of market leaders have aimed clearly for this platform.

Below you find an overview of all what fits on our CoolBlock SQ-01 2x2MX. For further mechanical modifications please contact MechaTronix.

Typically these engines produce between 3000lm and 6000lm, depending on the chosen driving current. Lifespan for these high power engines is a perfect thermal conducticvity of the carrier board.

3 Options With a wide range of available LED engines and a broad span of lenses, the 2x2MX platform is probably the most complete standardisation in industrial lighting engines. While Adura with their patented SinkPAD technology offers a broad range of 2x2MX sized engines populated with the latest generation of emitters, also the LED brands like Osram, Lumileds and a further score of market leaders have aimed clearly for this platform. The CoolBlock SQ-01 2x2MX is standard foreseen from all the needed mechanical options, for mounting of the boards, the lenses, the cable pass-through and the final fixation in your enclosure. Below you find an overview of all what fits on our CoolBlock SQ-01 2x2MX. For further mechanical modifications please contact MechaTronix. LED module mounting patterns The 2x2MX LED engines consist of 4 high power emitters placed on a square board of 73x73mm. Typically these engines produce between 3000lm and 6000lm, depending on the chosen driving current. Lifespan for these high power engines is a perfect thermal conducticvity of the carrier board. indicator marks overview MechaTronix recommends the use of a high thermal conductive interface between the LED module and the LED cooler. Either thermal grease, a thermal pad or a phase change thermal pad thickness mm is recommended. Thermal pads or phase change thermal pads can be preapplied from MechaTronix. Lumileds Luxeon XR-M With 4 times the powerful Luxeon M on a high end carrier MCPCB, the Luxeon XR-M is a state of the art 2x2MX module. Comes in a wide variety of CCT colors, flexible driving current up to 1050mA. L2M MC2200 L2M MC2200 L2M MC2200 Direct mounting with 4 screws M3 x 4mm Cezos Osram DURIS P10 2x2MX With LLFY partner Cezos, this wonderful 2x2MX engines was created, demonstrating 4 times the P10 on a patented high conductivity board. Besides a wide scale of colors the P10 outperforms on lumen per watt. Q xx-C1000-K143 Q xx-C1000-K157 Direct mounting with 4 screws M3 x 4mm Page 3/9

Options ADURA SinkPAD 2x2MX LED engines Adura offers the widest range of 2x2MX compatible LED engines and boards.

At higher driving currents your emitters run average 15 C colder than the same configuration on a MCPCB board.

4x XP / 3535-1963 4x Luxeon M / MZ - 1948 Direct mounting with 4 screws M3 x 4mm (4x) Cree XLamp CXA15xx / CXB15xx LED Array Cree XLamp CXA15 / CXB15 LED Array + Bender Wirth 2x2MX holder While the

4 Options ADURA SinkPAD 2x2MX LED engines Adura offers the widest range of 2x2MX compatible LED engines and boards. With their patented SinkPAD technology, creating a direct thermal path below the LED emitter, leading to a thermal conductivity of over 200W/mK, these engines are pure state-of-the-art. At higher driving currents your emitters run average 15 C colder than the same configuration on a MCPCB board. 4x Cree MH-B x Cree XPL x Oslon SSL x Oslon SSL x XP / x Luxeon-M x XHP50(12v) x XHP50(6v) x XHP70(12v) x XHP70(6v) x XP / x Luxeon M / MZ Direct mounting with 4 screws M3 x 4mm (4x) Cree XLamp CXA15xx / CXB15xx LED Array Cree XLamp CXA15 / CXB15 LED Array + Bender Wirth 2x2MX holder While the 2x2MX platform was originally foreseen for 4 high power emitters, this case proves that thinking out-of-the-box works... Together with Bender+Wirth we developed this high end LED holders, enabling COB LED modules to be placed in the 2x2MX platform. This Mica holders not only delivers a mechanical and electrical platform for the 4 COBs, but also brings a direct thermal advantage. While other high power emitters have to be placed on a carrier board, what leads to an extra thermal resistance and additional heating, this system makes that the COBs sit direct on the LED cooler, reducing the resistance heat. In this way the CoolBlock SQ-01 2x2MX can be used up to 6000 lumen in an industrial environment, what is probably the most compact engine in the market CoolConnect holder 2x2MX-01 for 15.85x15.85 COB CXA1507-xxxx CXB1507-xxxx CXA1512-xxxx CXB1512-xxxx CXA1520-xxxx With CoolConnect holder 2x2MX-01 ( Co-development LED holder with Bender+Wirth ) with 4 screws M3 x 4mm (4x) Citizen CLU C4 (18V) LED COB Citizen Citiled CLU C4 (18V) LED COB + Bender Wirth 2x2MX holder Together with Bender+Wirth we developed this high end LED holders, enabling COB LED modules to be placed in the 2x2MX platform. This Mica holders not only delivers a mechanical and electrical platform for the 4 COBs, but also brings a direct thermal advantage. CLU C4-xxxxxxx (18V) With CoolConnect holder 2x2MX-02 ( Co-development LED holder with Bender+Wirth ) with 4 screws M3 x 4mm CoolConnect holder 2x2MX-02 for 13.5x 13.5 COB Page 4/9 sales@mechatronix-asia.com

Options (4x) Luminus CXM-9 (18V) LED COB Luminus GEN3 CXM-9 (18V) LED COB + Bender Wirth 2x2MX holder While the 2x2MX platform was originally foreseen for 4 high power emitters, this case proves that

This Mica holders not only delivers a mechanical and electrical platform for the 4 COBs, but also brings a direct thermal advantage.

5 Options (4x) Luminus CXM-9 (18V) LED COB Luminus GEN3 CXM-9 (18V) LED COB + Bender Wirth 2x2MX holder While the 2x2MX platform was originally foreseen for 4 high power emitters, this case proves that thinking out-of-the-box works... Together with Bender+Wirth we developed this high end LED holders, enabling COB LED modules to be placed in the 2x2MX platform. This Mica holders not only delivers a mechanical and electrical platform for the 4 COBs, but also brings a direct thermal advantage. While other high power emitters have to be placed on a carrier board, what leads to an extra thermal resistance and additional heating, this system makes that the COBs sit direct on the LED cooler, reducing the resistance heat. In this way the CoolBlock SQ-01 2x2MX can be used up to 6000 lumen in an industrial environment, what is probably the most compact engine in the market CoolConnect holder 2x2MX-02 for 13.5x 13.5 COB CXM-9 (18V) With CoolConnect holder 2x2MX-02 ( Co-development LED holder with Bender+Wirth ) with 4 screws M3 x 4mm Page 5/9

Lens Options Ledil was from day one the driver behind the 2x2MX

In the mean time they offer a wide range of lenses, both in PMMA

high mast applications, as well as symmetric angles for high bay

com/2x2mx-modules indicator marks overview With 8 screws evenly

with a gasket leads to an IP67 waterproof sealing between optics

Ledil Strada 2x2MX lenses CS14632_STRADA-2x2MX-DWC Direct mounting

CS14764_STRADA-2x2MX-VSM CS14840_HB-2x2MX-M Accessories Cable

sealed by the lens, the only critical part left over to obtain a

6 Lens Options Ledil was from day one the driver behind the 2x2MX platform. In the mean time they offer a wide range of lenses, both in PMMA as in Silicone, for higher temperatures, all compatible with the 2x2MX values. You can find as well assymetric beam angles for street or outdoor high mast applications, as well as symmetric angles for high bay lighting. For more info about Ledil 2x2MX modules: indicator marks overview With 8 screws evenly spread over the border area, the 2x2MX mechanics in combination with a gasket leads to an IP67 waterproof sealing between optics and LED cooler. Ledil Strada 2x2MX lenses CS14632_STRADA-2x2MX-DWC Direct mounting with 8 screws M3 x 10mm CS14713_HB-2x2MX-W Blue indicator marks CS14764_STRADA-2x2MX-VSM CS14840_HB-2x2MX-M Accessories Cable feed-through Since your 2x2MX LED board is already waterproof sealed by the lens, the only critical part left over to obtain a full waterproof stand-alone engine is the cable feed-through. With this dedicated developed cable gland you can seal any 2 wire pas-through with an IP67 rate. (CoolBlock cross-section) CoolConnect Gland 2-pole 01 (In-house potting service available) Page 6/9

7 Chassis Options Chassis mount options Front mounting Use 4 screws M3 with a minimum length of 16mm on the corners of the lens for front mounting towards the chassis. Be aware of the maximum screw torque in order not to damaged the lens. Side mounting The CoolBlock SQ-01 is foreseen from 4 mounting pads on the sides. Use 4 screws M3 with a minimum length of 6mm to mount towards the chassis. CoolConnect M3 button head screws in SUS304 stainless steel with black zinc plating are available from stock in various lengths. Page 7/9

8 Options kits ready-to-go CoolBeam SQ3-01 Mount bracket LED driver CoolBeam SQ4-01 PSU bracket CoolBlock SQ-01 2x2MX 2x2MX LED engines Ledil Strada 2x2MX IP67 lens CoolBeam SQ series Patented fixture kit accommodating 3 or 4 CoolBlock LED engines For industrial flood lights or high bay designs up to 16,000 lumen Smart PSU bracket for drivers of Mean Well, Inventronics, Osram, Various wall mount and suspended mounting options For more detail please see CoolBeam datasheet CoolBeam SQ3-01 CoolBeam SQ4-01 Page 8/9

Drawings & Dimensions Example: CoolBlock SQ-01 2x2MX CoolBlock thermal

ambient thermal resistance R hs-amb ( C/W) CoolBlock SQ-01 2x2MX Heat

CoolBlock thermal simulations results CFD Dissipated Power Pd(W) 10 1.

9 Drawings & Dimensions Example: CoolBlock SQ-01 2x2MX CoolBlock thermal simulations results CFD Thermal Data Pd = Pe x (1-ηL) Heat sink to ambient thermal resistance R hs-amb ( C/W) CoolBlock SQ-01 2x2MX Heat sink to ambient temperature rise T hs-amb ( C) CoolBlock SQ-01 2x2MX CoolBlock thermal simulations results CFD Dissipated Power Pd(W) Heat sink to ambient temperature rise T hs-amb ( C) CoolBlock SQ-01 2x2MX Dissipated Power Pd(W) Page 9/9

CoolBlock LX-02-2x6 Rectangle Pin Fin LED Cooler

Features & Benefits The CoolBlock LX-02-2x6 rectangle Pin Fin LED cooler is specifically designed for luminaires using the 2x6 platform. Mechanical compatibility with direct mounting of the LED engines