GENERAL. Typical applications are: SPECIFICATIONS. Nominal voltage (line to line) Nominal efficiency 96 % Pole pair number 6

Transcription

1 PowerDRUM XSe-frame Permanent magnet electrical machine PRODUCT DATA Visedo PowerDRUM features: Synchronous Reluctance assisted Permanent Magnet (SRPM) technology Extremely compact and robust structure Highest efficiency throughout the operation range on the market (~96 %) Liquid cooled with plain water or water/glycol mixture Low coolant flow required Allowed coolant up to +65 ºC IP65 enclosure class to maximize reliability Multiple mounting possibilities Generator specific features: Standard SAE flange mounting to match the diesel engine connection Wide selection of speed ratings allowing the generator to be selected to customer specific applications with various voltage requirements Can be also used as starter motor for the ICE Motor specific features: Extended speed and torque capabilities compared to standard PM motors from Visedo reluctance assisted permanent magnet motor technology Motor structure designed to be able to produce high starting torques e.g. a PowerDRUM motor can produce instantly 200 % torque to a non-moving axle Optimized speed range to meet the most common gear ratios used in heavy mobile machinery GENERAL The PowerDRUM machines from Visedo are developed especially for demanding applications. The design of these machines makes them smaller, lighter and to have better efficiency than conventional products on the market. Typical applications are: Generator for diesel-electric/ serial hybrid applications Traction/propulsion motor Generator/Motor for parallel hybrid applications SPECIFICATIONS General electrical properties Nominal voltage (line to line) 500 VAC Nominal efficiency 96 % Pole pair number 6 Power supply Minimum inverter switching frequency Inverter fed. Visedo PowerMASTERseries inverter recommended 8 khz Doc ID: DOCTEMPLATE9 Rev 0, Status: Draft, Date: Page 1 of 5

2 PowerDRUM XSe-frame Permanent magnet electrical machine PRODUCT DATA Basic information Machine Mounting (IEC ) Standard Flange D- end (SAE J617) Standard Flange N- end (SAE J617) Standard rotation direction Protection class (IEC ) Duty Mechanical Total weight Moment of inertia Rotating mass Maximum static torque on the shaft Maximum dynamic torque on the shaft Maximum deceleration (shaft braking) Dimensions Length (frame) Diameter (frame) Cooling corrosive inhibitor Cooling method (IEC ) Minimum cooling liquid flow Synchronous reluctance assisted permanent magnet IM 3001 (Flange) SAE 3, transmission housing SAE 4, flywheel housing Clockwise (both directions possible) IP65 S9 215 kg (no options) 0.63 kgm² 70.2 kg 3400 Nm 2500 Nm 4400 rad/s mm 451 mm Plain water with appropriate corrosive inhibitor (max. 50 % corrosive inhibitor) Ethylene glycol Glysantin G48 recommended IC 9S7Y7 (Liquid cooled, external heat exchanger) 20 l/min Maximum operating pressure Pressure loss Temperature rating Insulation class Temperature rise Maximum winding Nominal ambient Min. ambient Nominal altitude Connections Coolant connection HV cables HV cable glands HV cable 2 bar 0.35 bar with 20l/min (+25 ºC coolant) +65 ºC (Derating required if max. temp exceeded) F (155 C) 85 ºC 150 C 65 ºC -40 ºC 1000 m 2 x M16x1.5 bores (2 x G1/2 bore adapter kit available) 3 x 50mm 2 max. (2 x 3 in DUAL) Pflitcsh blueglobe mstri225 HV cable lug size 35-8, 50-8 HV connection boxes LV connector Recommended H+S Radox screened cable 1 x 3 phase box (2 x 3 in DUAL) 12 pin TE HDSCS LV connecter TE LV connector pin LV mating connector LV mating connector pin LV connector pin configuration Anticondensing heater (optional) Gold plated TE TE (Gold plated) See Table 1 50W 230VAC single phase heater resistor Doc ID: DOCTEMPLATE9 Rev 0, Status: Draft, Date: Page 2 of 5

3 Pressure loss [bar] Visedo PowerDRUM XSe-frame Product data Heater connector (optional) Heater mating connector Hummel art. no D Hummel art. no D Table 1 Pin configuration of LV-connector PIN Description 1 Resolver, RES_COSN 2 Resolver, RES_SINN 3 Resolver, EXCN 4 Temperature, PT100, Windings 5 Temperature, PT100, Windings 6 Temperature, PT100, Windings 7 Resolver, RES_COSP 8 Resolver, RES_SINP 9 Resolver, EXCP 10 Temperature, PT100, Windings GND 11 Temperature, PT100, Windings GND 12 Temperature, PT100, Windings GND Table 2 Pin configuration of Heater PIN Description 1 Phase, 230VAC 2 Neutral 3 Reserve 4 Reserve 5 Reserve Heater connector pin Heater connector pin configuration Hummel See Table 2 PRESSURE LOSS VS COOLANT FLOW 0,8 0,7 0,6 0,5 0,4 0,3 0,2 0, Coolant flow [l/min] Picture 1 PowerDRUM XS-frame pressure loss vs coolant flow Doc ID: DOCTEMPLATE9 Rev 0, Status: Draft, Date: Page 3 of 5

4 Visedo PowerDRUM XSe-frame Product data PowerDRUM XSe-FRAME MOTORS Type PDR-XSe PDR-XSe PDR-XSe PDR-XSe PDR-XSe PDR-XSe PDR-XSe Coolant +65 C Coolant +40 C Coolant +40 / +65 C Peak Peak Cont. Cont. Nom. Cont. Cont. Nom. Nom. Max. torque torque Torque Power Current Torque Power Current speed speed Single DUAL [Nm] [kw] [A] [Nm] [kw] [A] [rpm] [rpm] (* (** (* Peak torque achieved with 1 Visedo PowerMASTER 250 kw (300A) inverter (** Peak torque achieved with 2 Visedo PowerMASTER 250 kw (300A) inverter PowerDRUM XSe-FRAME GENERATORS Type PDR-XSe PDR-XSe PDR-XSe PDR-XSe PDR-XSe PDR-XSe PDR-XSe (*** Back EMF for cold (20 C) generator Coolant +65 C Coolant +40 C Coolant +40 / +65 C Volt/ Apparent Cont. Nom. Apparent Cont. Nom. Nom. Nom. speed Power power power Current power Power Current speed Freq. ratio factor [kva] [kw] [A] [kva] [kw] [A] [rpm] [Hz] [V/rpm] (*** Doc ID: DOCTEMPLATE9 Rev 0, Status: Draft, Date: Page 4 of 5

5 Standard Marine Visedo PowerDRUM XSe-frame Product data PRODUCT NAME AND OPTIONS Use product name including all needed options for ordering. Standard options do not need to be listed in the name as they are selected by default if non-standard option is not selected. Table 3 Product name examples for PowerDRUM XSe-frame Product name Description PDR-XSe PDR-XSe BHS+RES0 Standard 1600 rpm unit with standard options Standard unit otherwise but with grease lubricated bearings and no resolver s = standard m = recommended for marine applications o = option - = Not available Description Variant code Drive-end Shaft S0 Male shaft, spline s m DIN5480 W50x2x24x8f S1 Male shaft, Cylindrical shaft D-end attachement DE0 Flange Mating transmission housing s m SAE3 Mating transmission housing Mounting direction Reguires BGL: In vertical assembly lifetime limited MDA Can be used in any direction o o to h MDH Only horizontal assembly s m MDV Only vertical assembly (V1) - - N-end attachement NE0 None - - Not available NE1 Flange s m SAE 4 Flywheelhousing NE2 Male shaft + Flange o o DIN5480 W50x2x24x8f + SAE 4 Flywheel housing NE3 Female shaft + Flange o o DIN5480 N38x2x18x9H + SAE 4 Flywheelhousing NE4 Male shaft, no flange o o DIN5480 N38x2x18x9H + SAE 4 Flywheelhousing NE5 Female shaft, no flange o o DIN5480 N38x2x18x9H + SAE 4 Flywheelhousing Foot mounting FM0 None s m FM1 Foot - - Bearing lubrication BGL Greased for life s - Bearings: SKF RS1 C3 WT (available BIN) BHS Grease lubricated o m Bearings: SKF 6211 C3, Grease: SKF LGHP2 Bearing insulation BI0 Non-insulated bearings s - Bearing s according to BGL or BHS BIN Insulated bearing in N-end o m N-end: SKF 6211/HC5C3WT D-end: SKF 6211 C3 WT BIA Insulated bearing in both ends o o Requires option BHS N-end: SKF 6211 HC5C3WT D-end: SKF 6211 HC5C3WT Shaft grounding SG0 None s m SG1 D-end shaft grounding - - Cable direction CF Cable direction fixed s m Cable diection towads D-end CT Cable direction (connection box) can be turned 180 by cus - - CNE Cable direction towards N-end o o Rotation sensor RES0 None o o RES1 Resolver s m In-built non contacting resolver, 6-speed Winding sensors TEMP1 Temperature surveillance s m 3 x PT100 (two wire) in windings TEMP4 Redundant surveillance - - Bearing sensors BTMP0 None s m BTMP1 PT100 in bearings - - Connections SINGLE One 3 phase system s m DUAL Two galvanically isolated 3 phase systems o o QUAD Four galvanically isolated 3 phase systems - - CEB Connection cables are doubled - - Anticondensation heaters HEAT0 None s m HEAT1 One anticondensation heater o o 230VAC/50W,DUAL option not possible HEAT2 Two anticondesation heaters - - Visedo Oy Lentokentäntie 44, FI Lappeenranta, FINLAND Tel info@visedo.com visedo.com Doc ID: DOCTEMPLATE9 Rev 0, Status: Draft, Date Page 5 of 5