FILTRATION SOLUTIONS Coolant
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1 FILTRATION SOLUTIONS Coolant Programme Guide
2 COOLANT Filtration Perfection ASS-Standard PreCoat Filter ASK-Compact PreCoat Filter CartLine Cartridge Filter Systems AST-with dry discharge ASG-Electroplating RMF-Standard PreCoat Filter (patented) PreCoat Filter Regenerable Microfilter (patented) RMF-Compact Regenerable Microfilter (patented) RSF Backflush Filter AFB-Steel Gravity Belt Filter The FAUDI Company is a global player, whose expertise lies in the sectors of filtration and separation of liquids and gases and found its origin in Our Process and Coolant products ensure and enable the smooth production in various sectors. Products of the Process sector find their application in the fields of the oil-, gas- and chemical industries, in refineries and power plants. The product line of Coolant comprises filter systems in compact design as well as central systems with flow rates up to 35,000 l/min. Our service technicians guarantee the professional assembly of your FAUDI filter system. The optimal solution for your demands, area of application and space conditions requires a broad spectrum of technical knowledge and corresponding products. Whatever you are planning our engineers are always pleased to talk about and BeltLine Belt Filter Systems BasicLine Pressure Filter Systems AFB-Stainless Steel SBE-Steel SBE-Stainless Steel FUF-Endless belt FUF-with Fleece DBF-NT HF MF MKD Gravity Belt Filter Inclined Belt Filter Inclined Belt Filter Vaccum Filter Vaccum Filter Pressure Belt Filter (patented) High-efficiency Filter Cartridge Filter Magnetic Cartridge Filter The Coolant product range is specialized in the cleaning and treatment of coolant lubricants of the metalworking industry, steelworks as well as the automotive sector. give their expert advice, so that we can develop the perfect solution together. Specials MA SK HZA Magnetic Separator Dynamic Skimming Device Hydrocyclone Unit Coolant offers solutions for the filtration with highest requirements. 2 3
3 CartLine Cartridge Filter Systems Filter systems that separate the finest impurities out of oil, emulsion, water and galvanic electrolyte. Equipped with the proper FAUDI filter cartridges a filter aid-free filtration is possible. The modular construction allows highest filtration performance. RMF-Standard Filter System Filtertype PreCoat Filters PreCoat Filters Regenerable Microfilters Backflush Filters Description ASS-Standard ASK-Compact AST-with dry discharge ASG-Electroplating RMF-Standard RMF-Compact RSF Highly recommended for large flow rates; large filtration area per filter dome; highest filtrate quality Compact design; low assembly requirements; very economic due to compact and standardized design Minimal space requirements; no secondary sludge recovery; dry filtration cake discharge; wearfree filter cartridges; optimal use of filter-aid due to recoating High filtration degree; long life-cycle; compact and durable design Filter aid-free filtration; compact design; applicable for various machining processes Compact design; low assembly requirements; very economic due to compact and standardized design Highest machining quality due to guaranteed filtration degree; various qualities of filtrate achiveable within one filter system For high demands on the filtrate quality (micro filtration) as in grinding processes, honing processes, finishing, lapping and eroding For the filtration of electroplating waste water; treatment of common salt water in electrochemical processes as well as misc. aggresive media For high demands on the filtrate quality in grinding processes Filter aid-free filtration of coolants in various machining processes as in turning, drilling, milling, etc. Filter material Filter Cartridges Filter Cartridges Filter aid with with without without Filtration degree 3 µm 3 µm 5-10 µm µm Medium Oil Electroplating solutions Oil Oil, emulsion and water Flow rate Various filter sizes and the modular design enable any required flow rate. Various filter sizes and the modular design enable any required flow rate. 4 5
4 BeltLine Belt Filter Systems Filter systems that separate impurities out of oil, emulsion, water and chemical processes. Equipped with non-woven fabric and for the filter aid-free filtration equipped with endless filter belts. DBF-NT Filter System Filtertyp Gravity Belt Filters Inclined Belt Filters Inclined Belt Filters Vaccum Filters Pressure Belt Filters Description AFB-Steel AFB-Stainless Steel SBE-Steel SBE-Stainless Steel FUF-Endless belt FUF non-woven DBF-NT The multiple options enable us to fullfill special customer requests in a flexible way. FAUDI Belt Filters have the ability to be installed on existing vessels or can be delivered as complete systems with vessels, pumps, heating, cooling and control systems. Same as Gravity Belt Filters but increased flow rate Same as Gravity Belt Filters but increased flow rate High flow rate; various endless-filter belts or non-woven fabric can be used; cleaning system for endlessfilter belts; highly economic High flow rate; no backflushing during the regeneration; easy discharge of the filter cake; short regeneration time; possible use of various filter belts; cleaning station for filter belts; new, extremely pressure-stable design For the continuous cleaning of coolants, especially emulsions and oils of machine tools and cold rolling mills. For the filtration of liquids with a high demand on purity. The impurities may vary in size, shape and material. Same as Gravity Belt Filters Vacuum filters are used for the cleaning of coolants, e.g. for central filter systems with high flow rates and machining processes like turning, drilling and grinding Pressure Belt Filters are used for the filtration of coolants in metal machining processes, preferable grinding sludges from rough-machining Filter material Non-woven fabric Filter Belt Filter Belt Non-woven fabric Filter Belt Filter aid with without without with without Filtration degree µm µm µm µm µm Medium Oil, emulsion and water Liquids of the chemical industry Oil, emulsion and water Liquids of the chemical industry Oil and emulsion Flow rate Various filter sizes and the modular design enable any required flow rate. Various filter sizes and the modular design enable any required flow rate. 6 7
5 BasicLine Pressure Filter Systems Filter systems that separate impurities out of oil, emulsion and water. Highly economic due to the high intake-capacity of the filter surfaces. Partly applicable as protection filters in front of sensitive equipment like pumps, valves, etc. HF Filter System Filtertype High-efficiency Filter Cartridge Filter Magnetic Cartridge Filter Description HF MF MKD Parallel alignment of multiple filter disks enable a large filtration area on limited space. Low flow speed guarantees long filter life cycle. Parallel alignment of multiple filter cartridges enable a large filtration area on limited space. Low flow speed guarantees long filter life cycle. Parallel alignment of multiple magnetic cartridges enable a large filtration area on limited space. Low flow speed guarantees long filter life cycle. For the filtration of coolants with minor impurities; applicable as protection filter; for the filtration of oil, water, condensate, chemical products and fuels Same as High-efficiency Filter For the separation of ferritic impurities out of coolants with low requirements on the purity degree Filter material Stainless steel or paper Stainless steel or paper Magnetic Cartridges Filter aid with with without Filtration degree µm µm Medium Oil, emulsion and water Oil, emulsion and water Flow rate Various filter sizes and the modular design enable any required flow rate. Various filter sizes and the modular design enable any required flow rate. 8 9
6 Specials Additional filtration equipment, as well as special solutions for the filtration of difficult media. Skimmer Filtertype Magnetic Separator Dynamic Skimming Device Hydrocyclone Unit Description MA Skimmer HZA Parallel alignment of multiple magnetic separators enable a large flow-rate; extrem durable construction; magnetic rotor up to mm width; high filtration degree due to optimized design. Easy to upgrade on existing vessel systems; high capacity of suction cleaning, as well as wide range of operation (up to 1.5 m) Filter aid-free separation of coolants accomplished with hydrocyclone technology For the separation of ferritic impurities out of coolants with low requirements on the purity degree, as well as a pre-cleaning step in front of filter systems. The device extracts tramp oil as well as solids from the surface of liquids. Continuous separation of suspended solids in liquids with a high demand on purity. The impurities may vary in size, shape and material. Filter material Magnetic rotor Suction Cone Hydrocyclone Filter aid without without Filtration degree µm Medium Oil and emulsion Emulsion Oil and emulsion Flow rate Various filter sizes and the modular design enable any required flow rate. Various filter sizes and the modular design enable any required flow rate
7 Example of a Test Oil Cleaning Unit Catalog no If you want to learn more about our filtration product range, we are looking forward to your inquiries. FAUDI GmbH Scharnhorststraße Stadtallendorf Germany Phone +49 (0) Fax +49 (0) info@faudi.de The specified data is for product description only and must not be interpreted as warranted characteristics in a legal sense. April 2007
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