ProMinent. 1.1 ProMinent: Innovations In Chemical Feed Technology ProMinent Dosing Dosierstation Station: Comprehensive
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1 1.1 rominent: Innovations In Chemical Feed Technology 1.1. rominent Dosing Dosierstation Station: Comprehensive Verfahrenssicher ccessory ange durch Ensures komplettes rocessing Zubehör Safety Note: Excessive pressure can built up if solenoid metering pumps are used where a discharge line is blocked, or a line is closed off via a stop valve. In these conditions, therefore, we strongly advise the use of a multifunction valve (1). When metering at atmospheric pressure the pump can achieve several times the stated feed rate. For this reason we recommend installing a multi-function valve (1). rominent rominent gamma/ L metering pump with alarm relay 2 Flow control monitor Suction assembly with float switch 4 rominent chemical tank 5 Drainage tap 6 Electric stirrer 7 rominent timer 8 Warning siren 9 Warning light 10 ccumulator, pulsation dampener 11 Vent valve for accumulator 12 eration valve for accumulator 1 Multi-function valve 14 Back pressure valve if pulsation dampener installed 15 Injection lance or injection valve pk_1_001_1
2 1.7 rominent neumados Dosing umps rominent neumados Dosing umps rominent neumados is a newly developed pneumatically driven dosing pump operating in the capacity range of max l/h at a max. back pressure of bar. The neumados consists of a one way pneumatically driven power end and gamma/ 4 dosing pump liquid ends type The pump capacity can be varied between % by adjusting the stroke length and stroking rate. Externally activated electromagnetic or pneumatically actuated air valves allow frequency adjustment up to 120 dosing strokes/min. The dosing stroke is produced by compressed air, the suction stroke by a return spring. The compressed air requirement is approx. 25 l/min. at 6 bar. It may contain oil, or be oil filtered, oil filtered is preferred. The neumados is very simple to set. The only requirement is compressed air matched to the stroking rate. The required ancillary equipment, such as pneumatic solenoid valve, electrical and pneumatic timers and connector parts are supplied to order. rominent pk_1_ Typical applications of rominent Handling foodstuffs Dosing and spraying foodstuffs with flavourings Coating processes Dosing coagulants griculture Dosing of fertilisers and minerals neumados: Car wash plant Dosing of cleaning agents, shampoos, brighteners, wax, drying agents and for treatment of recycling water with flocculants, ph correctors, de-foaming agents and de-emulsifiers. In all systems with central controllers (e.g. LC) and compressed air supply. neumatic ncillary Equipment Order No. G 1/4-6 mm compressed air threaded connector in anodised aluminium with rotating seals; rapid quick release connector LCK 1/4 (fig. 1) G 1/8-6 mm threaded connector for regulator valves with seal; threaded connector CK 1/ pk_1_0 B 5 b a B G 1/8 blanking plug with seal for regulator valves; G 1/8 plug thread /2 way pneumatic solenoid valve G 1/8 220 V 50 Hz 21 V; solenoid valve 11 C 1/8 (fig. ) 0054 Sound absorber in sintered bronze with M 1/8 internal thread for solenoid valve (fig 4) 0812 Electric pulse generator for assembly into protective housing on DN hat rail, adjustable stroking rate strokes/min. Electrical connection 20 V Hz.5 V. Switch power max.. djustable flash relay (fig. 2) For installation in Ex-protection zones, we recommend pneumatic pulse generator with mechanical regulator units, e.g. FESTO pulse generator Type 4025 VLG-41/8 (fig. 5) 086 Wall/floor bracket in coated aluminium for wall or floor-mounting of neumados including fixtures and fittings neumados wall/floor bracket ll directives and regulations concerning use in hazardous location must be retained by the user.
3 rominent 1.7 rominent neumados Dosing umps Technical Data Max. ump Max. ump Connector Suction Shipping Weight Capacity at Maximum Capacity at Medium Sizes Outer Lift, N, TT-SS Back ressure Back ressure Ø x Inner Ø ump type bar l/h ml/stroke bar l/h ml/stroke mm m WG kg neumados ND a x x x x x x neumados for highly viscous media DN Filtered compressed air 6 bar ±10 %, air requirement 25 l/min. Impulse length 250 ms. Max. Stroking rate 120 strokes per min. Connectors, N, and TT 6, 8 and 12 mm hose sleeve with clamping ring fitting SS1 stainless steel 6, 8 and 12 mm swagelok screw fitting system SK1 stainless steel 6 mm capillary connector 1/8 (.2 mm) SS2 stainless steel 6, 8 and 12 mm internal thread 1/4 NT 4 DN 10 hose sleeve d 16 - DN 10 Materials In Contact With Chemicals Liquid End Suction/Discharge Seals Balls Balls Connector (Connector 6-12 mm) (DN 10 Connector) 1 olypropylene olypropylene EDM ceramic - 2 olypropylene olypropylene FM (Viton ) ceramic - 4* olypropylene olypropylene EDM - ceramic N1 crylic VC FM (Viton ) ceramic - TT1 TFE with carbon TFE with carbon TFE ceramic - SS.. stainless steel stainless steel TFE ceramic - no no * 4 with Hastelloy C valve springs. DEVELON ump diaphragms with TFE coating. Viton is a registered trademark of Duont Dow Elastomers. eproducible metering accuracy ±2 % when correctly installed, refer to operating instructions manual. ermitted ambient temperature -10 C to +50 C. 4
4 1.7 rominent neumados Dosing umps Identcode Ordering System For neumados NDa neumados, Version a ump type: 1601 Capacity: 10 bar; 0.90 l/h bar; 1.55 l/h bar;.40 l/h bar; 2.09 l/h 008 bar; 7.78 l/h bar; l/h rominent N1 TT1 SS1 SS2 Liquid end material: olypropylene with EDM O-ring olypropylene with FM (Viton ) O-ring olypropylene HV with EDM O-ring, 1002 only crylic with FM (Viton ) O-ring TFE with carbon with TFE seal Stainless steel, no , TFE seal Stainless steel with 1/4 NT thread Valve springs: 0 No springs 1 With 2 valve springs, , 0.1 bar Hydraulic connections: 0 Standard according to technical data Version: 0 German labels 1 English labels ower connector: 0 G 1/4 Controller type: 0 Standard Viton is a registered trademark of Duont Dow Elastomers. NDa
5 rominent 1.7 rominent neumados Dosing umps 1.7. Sample Order For ncillary Equipment Order No. 1 x VC foot valve with filter and Ø 6 back pressure ball x VC dosing valve with Ø 6-1/2 ball check valve m suction and discharge pipe as compressed air line, E 6 x 4 mm x compressed air connector for neumados G 1/4-6 mm quick release connector LCK 1/ x neumados wall/floor bracket For electrical controller 1 x /2 way solenoid valve 11C 1/8, 220 V x 1/8 threaded connector x 1/8 sound absorber x 20 V electric pulse generator For pneumatic controller 1 x pneumatic pulse generator x 1/8 unions x 1/8 blanking plug Electrical/neumatic controller Schematic diagram electrical pulse generator 20 V/50-60 Hz mains connector neumados supply limit E 6x4 max. 1 m 6 bar compressed air /2 way solenoid valve with sound absorber maintenance unit neumados pk_1_05 neumatic controller Schematic diagram neumados supply limit E 6x4 max. 1 m 6 bar compressed air B pneumatic pulse generator with adjusting screw maintenance unit neumados pk_1_06 6
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