CNCTG2040 Table Type CNC Flame & Plasma Cutting Machine

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CNCTG2040 Table Type CNC Flame & Plasma Cutting Machine Date: 24th-Jul-2014 Ref no.: Tayor-140011-Georgia Rev.00 Attn: Zaza Mamniashvili Contacts: Mr.

1 CNCTG2040 Table Type CNC Flame & Plasma Cutting Machine Date: 24th-Jul-2014 Ref no.: Tayor Georgia Rev.00 Attn: Zaza Mamniashvili Contacts: Mr. Zaza Supplier: Shanghai TAYOR Heavy Industry (Group) Co., Ltd. Contacts: Berry Wang Mob: Tel: Fax: Skype: berry0417 page1 of 16

2 Model CNCTG2040 table type CNC flame & plasma cutting machine Quotation Valid by 20 th Aug Description Effective cutting area Machine size Flame max piercing thickness Plasma max piercing thickness Plasma max edge cutting thickness 1500mmx3000mm 2000mmx4000mm 60mm 16mm 19mm QTY.(set) 1 Main Components Description QTY.(set) Cutting mode Oxy-Fuel & Plasma N/A Drive model Dual-drive; Panasonic AC servo motor (Japan Brand) 3 Gear box BNG (Germany Brand) 3 Flame cutting torch TAYOR 1 Capacitive height sensor TAYOR 1 Auto-ignition device TAYOR 1 Plasma power source Hypertherm PowerMAX105 (America Brand) 1 Plasma cutting torch Hypertherm (America Brand) 1 Arc voltage height sensor HYD sensor THC 1 CNC system SJTU-SK 1 Nesting software FASTCAM (Australia Brand) 1 Water surface cutting table TAYOR 1 Cable and hose model Pedrail type N/A Unit Price: USD 33, FOB Shanghai The above cost refers to the current exchange rate USD to RMB at 6.15:1, incase the exchange rate fluctuate exceed 3.0%, the price may be adjusted accordingly. Production period Payment term Packing Container requirement Commercial Terms Within 35 days after deposit confirmed 30% T/T in advance, the balance cleared before delivery Wooden case and pallet suitable for sea transportation 20 GP container Warranty: 12 months from the date of bill of lading issued. (Seller will supply free spare parts by courier) Installation, training and commissioning service terms: a) Time cost: 1 engineers 10 days b) Engineer s visa fee, round-trip flight tickets from Shanghai to user s spot, food and accommodation cost undertaken by buyer. c) Engineer s subsidy USD per day, per person. d) Buyer takes responsibility to arrange a Chinese speaking translator to be assistance during installation and training. *All pictures showing on this document are only for your reference! page2 of 16

3 Technical specification 1 Model: CNCTG2040 table type CNC flame & plasma cutting machine 2 Basic components Content Description Detail Effective cutting area 1500mm x 3000mm Machine size 2000mm x 4000mm Flame cutting torch 1 set (TAYOR) Capacitive height sensor 1 set (TAYOR) Auto-ignition device 1 set (TAYOR) Mechanical Plasma power source 1 set (Hypertherm PowerMAX105) components Plasma cutting torch 1 set (Hypertherm) Arc voltage height sensor 1 set (HYD) Plasma torch anti-collision device 1 set (TAYOR) Drive Model 3 set (Panasonic) dual-drive Gas flow control system 1 set (TAYOR) Water surface cutting table 1 set (TAYOR) Numerical control system model SJTU-SK PLC Delta (Taiwan) Electric components Schneider (Germany) Electronic components Programming and nestling software FASTCAM (Australia) Horizontal Servo Driving motor Panasonic AC servo motor 400W Longitudinal Servo Driving motor Panasonic AC servo motor 400W Gear box BNG (Germany) Three phrase voltage-stabilized source Auxiliary machinery Air compressor prepared by buyer Oil-water separator TAYOR will supply details 3 Main specification Effective cutting width 1500mm Effective cutting length 3000mm Flame cutting thickness 5-60mm Flame cutting speed mm/min Plasma cutting thickness mm Basic parameter Plasma cutting speed mm/min Cutting torch lifting distance 80mm Idle running speed mm/min Speed setting error ± 5% Torch height controller accuracy ± 1.0mm Longitudinal line accuracy ± 0.2mm/10m Complete machine accuracy A C (Subject to the right drawing) Side length (four sides) 1000mm x 1000mm Lineation speed, mm/min Accuracy test B page3 of 16 D

4 Plasma Part Other part Length of a side ± 0.5mm Diagonal error AD-BC ± 0.5mm Base point return error ± 0.2mm Intersection point error ± 0.5mm Lineation forward- reverse error ± 0.2mm Plasma power source model PowerMAX105 Duty cycle 80% Max output current 100A Plasma source power 16KW Cutting inclination angle 5 Torch angle error ± 0.5 Lineation accuracy 0.5mm Machine weight 2.5 MT Accelerated speed 0.6m/sec² Noise 80 db Motor power Longitudinal and Horizontal 400W 3 set 4 Working requirement Supply power voltage/ frequency Basic requirement Flame cutting requirement Plasma cutting requirement Ambient temperature Relative humidity Surroundings Gas type Cutting oxygen pressure Pre-heat oxygen pressure Gas pressure Oxygen Compressed air 3 phase 380v ± 10%/ 60Hz 1 phase 220v ± 10%/ 60Hz -10 C C < 90% no condensation Ventilate Propane/ Acetylene MPa MPa MPa Purity:99.5% Flow: 1.0 m³/h Dry, Oil free Min pressure: 5.9 bar Min flow: 220 slpm 5 Machine introduction CNCTMG series CNC cutting machine is a combination of digital control, high precision mechanical driving together with thermal cutting technique, it is able to cut highest standard quality work piece under long-term and high-intensive working conditions. Following structure features introduction will bring you more concept on this machine. page4 of 16

5.1 Table structure The fundation table is made of weld jointing structure, all

anti-corrosion property; annealing heat treated to relief the stress after welding.

in heavy duty production. Table structure & water surface cutting table 5.

shot-blasting finished and annealing heat treated.

On the center of the stands is the connecting support of longitudinal drive,

5 5.1 Table structure The fundation table is made of weld jointing structure, all the structure section materials are shot-blasting finished to improve the anti-corrosion property; annealing heat treated to relief the stress after welding. These ensure the table have excellent rigidity, intensity and stable performance in heavy duty production. Table structure & water surface cutting table 5.2 Gantry sturcture The gantry structure consists of a transverse beam and two longitudinal stands. The transverse beam is made of box structure welded by heavy sections, shot-blasting finished and annealing heat treated. The two longitudinal stands are welded to in shape with steel plates. On the center of the stands is the connecting support of longitudinal drive, together with the design of low gravity transverse beam, the moving stability of the machine would be optimized. The gantry/ beam of the CNC cutting machine is the key component to ensure the working accuracy and moving stability. Therefore it is particularly significant to control the machining precision on this section, Our CNC multi-axis boring and milling machining center ensures the parallelism of holes for rolling wheels of stands and verticalness of guiding hole. Transverse beam and longitudinal stands transverse beam longituninal stands page5 of 16

5.3 Transmission rail and rack The longitudinal rails adopt high intensity, heavy duty and fine finished heavy railway rail.

The verticality from both sides to the rail top will be less than or equal to 0.02mm.

The machining accuracy for the rack is class 7, the deviation is within ±0.06mm/800mm.

The precision of single rail determines the installation precision, we can achieve an average planeness of the rail within 0.02mm.

The transverse transmission rail adopts cold drawn precision linear guide rail, high precision pinion and rack transmission, the principle and precision is same as those for longitudinal rails.

6 5.3 Transmission rail and rack The longitudinal rails adopt high intensity, heavy duty and fine finished heavy railway rail. The rail top and both sides are precisely ground, the parallelism between rack and rail will be less than or equal to 0.02mm, as well as the parallelism between the both rail sides. The verticality from both sides to the rail top will be less than or equal to 0.02mm. The longitudinal rack is pitch style rack, which can greatly reduce the machine accumulation error, especially when the rail is long. The machining accuracy for the rack is class 7, the deviation is within ±0.06mm/800mm. The joggle between precision pinion and rack transmission is spring compaction type, which can reduce the deviation of joggle in one side, increase the transmission stability and smooth at same time. The precision of single rail determines the installation precision, we can achieve an average planeness of the rail within 0.02mm. During the installation, we fix the both rail ends by steel wire and amend the tolerance through adjusting the soleplate. Connest rails with tie rods to ensure the consistency between rails. The transverse transmission rail adopts cold drawn precision linear guide rail, high precision pinion and rack transmission, the principle and precision is same as those for longitudinal rails. Material: U71Mn Intensity: No less than700n/mm² Loading capacity no less than = 10T(per meter) Rail tensile strength no less than 883Mpa Compression strength no less than 1000T Process mode: High precision grinder Longitudinal rack accuracy: grade 7 Unit length:1.0m Pitch:CP6 Error:±0.06mm/800mm Accurate grinding rail 5.4 Drive system We equip our machine with high accuracy precision planetary gearbox from Neugart, SEW, BNG (Germany) and AC servo motor from Panasonic (Japan), with the movement control by CNC system and measurement control of speed and position by optical encoder, the machine enjoys large torque output, low noise, long service life, high accuracy and smooth running. The charactristic of Panasonic servo motor is high frequency response,short adjusting time, with resonance suppression function which can redeem tiny potential insufficiency on mechanical rigidity. page6 of 16

7 Longitudinal driving system longitudinal drive model: Panasonic AC servo motor high stability of walking, convenient maintenance Horizontal drive system horizontal drive model: Panasonic AC servo motor horizontal transmission: accuracy cold-drawn guide rail or Taiwan ABBA linear guide 5.5 Control cabinet The control cabinet is installed at left side of the machine in general for easy operation. Control cabinet SJTU-SK page7 of 16

5.6 Electric control cabinet Germany Schneider electric components TAIWAN Delta PLC Visual Effect simple and convenient Electric control cabinet Easy for maintenance Free of disturb 5.

The gas pressure of each gas circuit can be adjusted on the regulators on the gas panel according to the cutting technology data. All gas curcuit controlled by the gas distribution system.

Oxygen and feul gas enter into the center gas controller system and be distributed to the torch through hoses.

8 5.6 Electric control cabinet Germany Schneider electric components TAIWAN Delta PLC Visual Effect simple and convenient Electric control cabinet Easy for maintenance Free of disturb 5.7 Electromagnetic gas distribution system The gas supply in longitudinal is leading to the machine gas supply control panel through the gas supply device. The gas pressure of each gas circuit can be adjusted on the regulators on the gas panel according to the cutting technology data. All gas curcuit controlled by the gas distribution system. On the inlet of the gas curcuit equipped with solenoid valves. The system can control the working procedure according to the data setting. Oxygen and feul gas enter into the center gas controller system and be distributed to the torch through hoses. The pressure guage and regulator is installed on the above of the center control panel, which is convenient for the uperator to adjust and check the gas pressure according to the best condition during cutting. On the gas panel there are switches to operate on the solenoid valves, it can be manual adjustement and automatic control by CNC controller as well. There is a gas exhausting valve in the gas curcuit of the cutting oxygen. After finishing the cutting, the gas exhausting valve will automatically release the remaining gas in the hose to avoid the cutting oxygen continuing cutting to damage the work-piece, improve the cutting quality. Gas distribution panel front view back view page8 of 16

5.8 Cable and hose model All the cables and hoses move along

pedrail is set besides the beam The longitudinal pedrail could

down lifting movement by the linear bearing moving along the

This lifting device is installed inside a sealed box.

9 5.8 Cable and hose model All the cables and hoses move along the machine are put in order into the pedrail The transverse pedrail is set besides the beam The longitudinal pedrail could be either set on ground or hung up by bracket according to working condition. Cable/hose supply model transverve pedrail longitudinal ground channel type pedrail channel 5.9 Torch carrier The heavy duty torch carrier can realize up and down lifting movement by the linear bearing moving along the guiding shaft. This lifting device is installed inside a sealed box. This carrier is able to be equipped with single cutting torch, flame triple torch straight line bevel station, plasma cutting torch with various power and marking device etc. Torch carrier and torch page9 of 16

5.10 Torch height sensor Whatever the cutting mode is, the constant distance between the nozzle and work-piece is the premise of good cutting quality.

will adjust to balance the capacitive volume. b) Plasma torch height sensor The principle of the sensor effecting is the certain voltage between work-piece and plasma electrode in certain distance.

voltage. Flame torch capative height sensor plasma torch height controller plasma torch height controller capative height sensor 5.

10 5.10 Torch height sensor Whatever the cutting mode is, the constant distance between the nozzle and work-piece is the premise of good cutting quality. a) Flame torch capacitive height sensor The principle of the sensor effecting is by RC surge circuit, when the capacitive volume between sensor ring and steel plate is changing, the lifting motor will adjust to balance the capacitive volume. b) Plasma torch height sensor The principle of the sensor effecting is the certain voltage between work-piece and plasma electrode in certain distance. Through collection of the voltage signals and feedback in arc voltage automatic height adjustment system, the lifting carrier will move accordingly to make the collected signal equal to the pre-set voltage. Flame torch capative height sensor plasma torch height controller plasma torch height controller capative height sensor 5.11 Anti collision device The steel plates surface will be warped and cracked by segmentation or heat distortion, it might cause the collision and damage of the cutting torch as well as the leakage of fuel gas which will bring threat to the safety The countermeasure is we adopt a spring device on torch seat which is 360 degree collision protective to avoid the damage on cutting torch. Anti-collision device 5.12 Auto ignition device When there are several cutting torches using at same time, the advantage of the auto-ignition device will be standing out particularly. In the cutting program, just setting the auto-ignition in the starting point, then the cutting torch can automatically ignite in the starting position of each cutting work piece. In such case, not only the automazation of the equipment but also the safety of the operator will be increased greatly. page10 of 16

emergency stop switch is in striking color

immediately and can run again without any

mechanical limit to ensure the safety running

In case the operator makes a mistake or the

device will cut of the power to avoid the

11 Auto ignition device 5.13 Emergency botton and limit switch The emergency stop switch is in striking color and fixed on the controller and one side of the transverse beam. Once push the button, the machine will stop immediately and can run again without any adjustment after releasing the emergency stop switch. There are series of limit switch and mechanical limit to ensure the safety running of the machine. In case the operator makes a mistake or the CNC controller system has an error, the limit device will cut of the power to avoid the damage to the machine and hurt to the operator. Emergency botton and limit switch botton on controller and machine limit switch on longitudinal stands 5.14 Cutting display longitudinal limit switc horizontal limit switch mechenical limit dvice Cutting samples page11 of 16

12 6 Plasma power source: Powermax 105 Hypertherm USA page12 of 16

13 page13 of 16

14 7 Programming and nesting software: FastCAM FastCAM is a powerful CAD plotting software specially used for number control cutting and it can read CAD DXF files and choose, output the NC files of different controllers; in addition, it can speed cutting obviously, heighten cutting quality and thus improve social and economic benefits. Plotting system Compatibility of plotting software Special functions to DXF files CAD clearing function CAD compacting function CAD extraction function CAD breaking and ranking functions Bridge function, including continuous bridge, break bridge and interruption bridge. Cutting path Able to automatically or manually set cutting direction. Able to set cutting starting port, finishing point and cutting sequence. Able to set lead in and lead out. With the mid-layer function of CAD, able to set and conduct cutting, marking and drilling etc. Nesting system Able to nest quickly, continuously and automatically by placing hundreds of parts on many steel plates. Able to conduct optimized nestling on the rest steel plates. Able to manually interrupt AC automatic nestling and interfere with discharge. The optimized nestling process, able to specify, revise and choose parts and have free horizontal movement, rotation and matrix etc. Verifying system Able to have analogue check and change to NC cutting files. Able to calculate material cost and processing cost. Able to support many controller NC codes and switch among different codes. Able to provide many languages that Windows platform supports. Printing: Discharging drawings and name, discharging parts list. Steel plate size, cutting speed, cutting time and steel plate utilization rate. Programming parameters and number control codes. 8 CNC system: SJTU-SK Features SJTU-SK Numerical control system is developed by Shanghai JiaoTong University and TAYOR group for gas and plasma cutting machine. Stable and reliable Similar with EDGE operation system, easy to use Economical machine with long life Able to multiple working Able to auto-failback and hotkey upgrade, easy to maintain. Specifications Operating System SJTU-SK CPU Socket 370, CPU-Intel-P3-1.0G Monitor 15 high brightness LCD Operation system Windows XP EMS memory and hard disk 1G memory; 250G industry hard disk, non-motor-driven dom page14 of 16

15 External interface USB interface, floppy disk, 10/100Mbps network interface Control box PCB protect keyboard, steel structure, anti-static, radiation resistance Power source PS/2 ATX power supply 300w Working temperature -5 C ~ 70 C Power voltage requirement AC 220V ±40V Control accuracy ±0.001mm Max pulse frequency 250KHz File compatibility Automatic identification EIA code, ESSI code, G code, M code, dxf file etc Control software KNC V3.0 English version Axis control card Based on ISA Bus, I/O interface card Data transfer USB Interface, Floppy Interface, 10/100M Ethernet Interface 9 Affix flies list Machinery manual CNC system manual AC servo motor manual Electricity and connection diagram TAYOR inspection report Packing list Certification Full sets of foundation drawing 10 Installation terms Seller personnel will supervise installation as following: 1) Rail installation and assembly 2) Positioning of machine and the work table 3) Running of cables and hoses from service entry point 4) Connection of electrical cables and gas hoses to the machine 11 Training terms After the commissioning, Seller technician will commence Training. The customer shall provide sufficient material and consumables to ensure satisfactory completion to training. The training will comprise of the following things: 1) Overview of machine 2) Control features and operation 3) Machine maintenance and adjustment 4) Supervised running of machine The training of the machine operator is concurrent with the installation and commissioning, therefore personnel must be available at all times. page15 of 16

About TAYOR Shanghai TAYOR Heavy Industry (Group) Co., Ltd. One of the largest manufactures of CNC cutting and welding machines in China.

100,000m² cutting and welding machine manufacturing base Over 1,000 staff, 100 senior technicians Over 500 sets heavy duty CNC plasma and flame

Over 300 types cutting and welding equipments Exported to more than 100 countries and regions 30 minitues away from Shanghai PVG airport Application

16 About TAYOR Shanghai TAYOR Heavy Industry (Group) Co., Ltd. One of the largest manufactures of CNC cutting and welding machines in China. CE & ISO9001:2008 certified 3 manufacturing bases, 10 manufacturing enterprises 1 welding technology research institute, 1 welding training school 100,000m² cutting and welding machine manufacturing base Over 1,000 staff, 100 senior technicians Over 500 sets heavy duty CNC plasma and flame cutting machine sales volume every year. Over 300 types cutting and welding equipments Exported to more than 100 countries and regions 30 minitues away from Shanghai PVG airport Application industry: ship building, construction equipment, elevator manufacturing, steel machanical processing, petroleum pipeline, steel construction, agriculture machine transport equipment, aerospace industry, bridge building,pressure vessel, electric power industry etc. page16 of 16

GANTRY TYPE CNC PLASMA CUTTING MACHINE MODEL : GSII

GANTRY TYPE CNC PLASMA CUTTING MACHINE MODEL : GSII - 4000 TECHNICAL DETAILS : ITEM DESCRIPTION GSII-4000+PMX105 MACHINE BODY CUTTING TORCH Main Frame Machine Size (mm) Effective Cutting Area (mm) Optional