High Force Hydraulics - Enerpac

Transcription

1 High Force Hydraulics - Enerpac Single-Acting Cylinder & Pump Sets The Quickest and Easiest Way to Start Working Right Away! Optimum match of individual components Sets include 6 ft. safety hose, calibrated gauge with gauge adaptor All hand pumps are two-speed 10,000 PSI Maximum Operating Pressure. Single-Acting Cylinder & Pump Sets Enerpac Cylinder Pump Hose Gauge Gauge Adapter C1JM19 SCH-603H RCH-603 (60 ton, 3.00 stroke, 9.75 collapsed ht) P-80 Hand Pump HC-7206 GF-813P GA SCH s: Feature RCH single-acting hollow cylinder, for pushing & pulling applications. High Pressure Rubber Hydraulic Hoses Inside Diameter: 1/4 and 3/8 inch. Length: 2-50 feet. Maximum Operating Pressure: 10,000 PSI. Hose Oil Capacity: When using longer hose lengths, it is sometimes necessary to fill the pump reservoir after filling the hoses. Use the following formulas to determine the hose oil capacity. For 1/4 ID hoses: Capacity (in³) = x Length (ft). For 3/8 ID hoses: Capacity (in³) = x Length (ft). Warning: Do not exceed 10,000 PSI maximum pressure. Do not handle hoses which are under pressure. Features: Rubber cover with 2 layers of braided steel. Designed to comply with Material Handling Institute IJ-100 hose specification. Flexible, with little "memory", is the best choice for long hose runs. Crimped-on rubber strain relief for improved life and durability. High Pressure Rubber Hydraulic Hoses Hose Hose Length Enerpac I.D. (ft) End 1 End 2 C1CY33 HC /4 6 3/8 NPT CH-604 Male Coupler Half 3.00 C1CY34 HC /4 10 3/8 NPT CH-604 Male Coupler Half

2 High Force Hydraulics - Enerpac Hydraulic Power & Control High-Flow Coupler Features: Standard equipment on most Enerpac cylinders. Recommended for use on all Enerpac pumps and cylinders where space and porting permits. Includes "2-in-1" dust cap for use on male and female coupler halves. Maximum Operating Pressure: 10,000 PSI Warning: Couplers should be pressurized only when completely connected and should not be coupled or uncoupled when pressurized. Pneumatic Power & Control Fluid Conveying Miscellaneous Products High-Flow Coupler Enerpac Maximum Flow Capacity (in³) Configuration Thread Dust Cap(s) Connected Length C1CM15 C-604 2,500 Complete Set 3/8 Male x Female NPT CD C1CN37 CH-604 2,500 Male Half 3/8 Female NPT CD Parts for Enerpac High-Flow Couplers Part Number Description C1FZ31 C604K1 Newer Style Seal Kit for C-604 Coupler. Has Blue/Green Polyurethane Lip Seal C1CN23 C604K Older Style Seal Kit for C-604 Coupler. Has Black O-Ring Seal Regular Spee-D-Coupler Features: For medium duty applications (hand pumps as an example). Includes female aluminum dust cap. Maximum Operating Pressure: 10,000 PSI. Warning: Couplers should be pressurized only when completely connected and should not be coupled or uncoupled when pressurized. Regular Spee-D-Coupler Enerpac Maximum Flow Capacity (in³) Configuration Thread Dust Cap(s) Connected Length C1CK80 AR Female Half 3/8 Male NPT Z Indexes & Technical Information 497

3 High Force Hydraulics - Enerpac Regular Coupler Features: For use with small cylinders and hand pumps. Includes female aluminum dust cap. Maximum Operating Pressure: 10,000 PSI. Warning: Couplers should be pressurized only when completely connected and should not be coupled or uncoupled when pressurized. Regular Coupler Enerpac Maximum Flow Capacity (in³) Configuration Thread Dust Cap(s) Connected Length C1CK81 AR Female Half 1/4 Male NPT Z C1CH60 AH Male Half 1/4 Female NPT Gauge Adaptors Features: For easy mounting of a pressure gauge onto your system. Male end screws into pump or cylinder port, female end accepts hose or coupler, 3rd port is for gauge connection. Maximum Operating Pressure: 10,000 PSI. Gauge Adaptors Enerpac Gauge Port Male End Female End Dimensions C1CX31 GA-2 1/2 NPT 3/8 NPT 3/8 NPT 6.10L x 1.25W x 1.25H

4 Hydraulic Power & Control Pneumatic Power & Control Products Cylinders: page 499 Pump Mounted Valves: page 504 Pumps: page 505 Hoses - Couplers - Gauges - Fluids: page 514 Manifolds - Fittings - InLine Valves: page 517 Jacks: page 519 Hydraulic Tools: page 521 Mechanical Tools: page 524 Pullers & Puller Sets: page 525 Fluid Conveying Miscellaneous Products Indexes & Technical Information General Purpose Single-Acting Cylinders C Series Ton Rugged, high quality cylinder used for lifting and pressing. ASME B ,000 PSI. Features: Aluminum bronze bearing reduces wear caused by off-center loads Maximum sized springs speed piston return and increase spring life Solid steel cylinder body for durability Chrome plated piston rod resists wear and corrosion Wide range of accessories available to thread onto piston rod, collar, or onto cylinder base Base mounting holes standard on 5 through 55 ton cylinders; optional on 75 and 100 ton cylinders A 3/8" NPTF female half coupler is standard. General Purpose Single-Acting Cylinders C Series Ton Cylinder Capacity Stroke (tons) Oil Capacity (in³) Retracted Height A Extended Height B Collar Thread D Piston Rod Diameter H Piston Rod Internal Thread J Cylinder Effective Area (sq in) C1JN63 C51C /32 5-7/16 1-1/ /4-16x5/ C1JN64 C53C 5 3-1/ /2 9-3/4 1-1/ /4-16x5/ C1JN69 C55C 5 5-1/ /2 13-3/4 1-1/ /4-16x5/ C1JN70 C59C 5 9-1/ / / /4-16x5/ C1KL36 C57C 5 7-1/ / / /4-16x5/ C1JN45 C101C /8 4-5/8 2-1/ /2 1-8x3/ C1CM22 C102C / /4 6-7/8 2-1/ /2 1-8x3/ C1JN47 C104C / /4 10-7/8 2-1/ /2 1-8x3/ C1JN48 C106C / /4 15-7/8 2-1/ /2 1-8x3/ C1JN49 C108C / /4 19-7/8 2-1/ /2 1-8x3/

5 C1JN42 C1010C / /4 23-7/8 2-1/ /2 1-8x3/ C1JN52 C152C / / / /4 1-8x3/ C1JN54 C156C / / /16 2-3/ /4 1-8x3/ C1JN59 C252C /2 8-1/2 3-5/ /4 1-1/2-16x7/ C1JN60 C254C /2 12-1/2 3-5/ /4 1-1/2-16x7/ C1JN61 C256C / / / /4 1-1/2-16x7/ C1JN56 C2510C / / / /4 1-1/2-16x7/ C1JN57 C2514C / / / /4 1-1/2-16x7/ C1KV82 c258c / / / /4 1-1/2-16x7/ C1JN67 C554C / /8 13-3/ /8 None C1JN68 C556C / /8 17-3/ /8 None C1JN65 C5513C / /8 31-3/ /8 None C1JN41 C1006C / /4 19-7/8 6-1/ /8 None C Series Cylinder Accessories Part Number Description C1KN General Purpose Single-Acting Cylinders C Series Ton Cylinder Capacity Stroke (tons) Oil Capacity (in³) Retracted Height A Threaded Adapter, 10 or 15 Ton Cylinders, 1-13/16" overall length, 1-1/16" large thread length, 1-5/8" Dia., 1-1/4-11-1/2NPT x 1-8UNC2A Thread Low Profile Single-Acting Cylinders RLS Series Ton Extended Height B Ideal for confined areas from 15/8" to 4" clearance. ASME B ,000 PSI. Features: Cylinder body, piston and gland nut Power Tech treated for corrosion and abrasion resistance Standard domed piston rod (5-30 ton) or swivel cap ( ton) minimize effects of off-center loading Unique heavy duty spring provides fast piston return A /8" NPTF female half coupler is standard with each cylinder (the RLS50 has a 3/8" coupler which is not angled). Oil ports are 3/8" NPTF (except the RLS50). Couplers on all cylinders, except RLS50, are angled upward for extra clearance. Low Profile Single-Acting Cylinders RLS Series Ton Oil Capacity (in³) Collar Thread D Retracted Height A Piston Rod Diameter H Extended Height B Piston Rod Internal Thread J Piston Rod Diameter H Cylinder Effective Area (sq in) Cylinder Effective Area (sq in) Cylinder Capacity (tons) Stroke C1JQ64 RLS50 5 9/ /8 2-3/16 5/ C1JQ60 RLS / /4 2-3/16 3/ C1JQ62 RLS / /16 1-1/ C1JQ63 RLS / / /16 1-3/ C1JQ65 RLS500S 50 5/ /8 3-1/4 1-3/

6 Miscellaneous Products Fluid Conveying Pneumatic Power & Control Hydraulic Power & Control Low Profile Single-Acting Cylinders RLS Series Ton Cylinder Capacity (tons) Stroke C1JQ61 RLS1000S 100 5/ / / C1JS67 RLS1500S 150 9/ / Shorty Single/Double-Acting Cylinders RSS Series Ton Oil Capacity (in³) Retracted Height A Extended Height B Piston Rod Diameter H Ideal for confined areas from 31/2" to 117/16" clearance. ASME B ,000 PSI. Features: Bronze plated piston rods and gland nuts resist scoring and corrosion Heavy duty return spring (except for double-acting models) provides fast piston return & low collapsed height Coupler on 10 thru 50 ton models is angled upward 5 for added clearance Grooved piston top keeps load from sliding Cylinders can be dead-ended at full capacity Removable carrying handles on 100 ton and 250 ton models. Shorty Single/Double-Acting Cylinders RSS Series Ton Piston Rod Diameter H Cylinder Effective Area (sq in) Cylinder Effective Area (sq in) Cylinder Oil Capacity Retracted Extended Capacity Stroke (in³) Height A Height B Type (tons) Push/Return C1JQ68 RSS101 Single Acting /2 3.4 / / / C1JQ69 RSS202 Single Acting /4 7.7 / /4 5-1/2 2-5/ C1JQ70 RSS302 Single Acting / / /8 7-1/16 2-1/ C1JQ71 RSS502 Single Acting / / /8 3-1/ C1JQ67 RSS1002 Single Acting / / /2 7-3/4 4-3/ Indexes & Technical Information 501

7 Center Hole Single-Acting Cylinders RH Series Ton Power Team Ideal for pulling and tensioning of cables, anchor bolts, forcing screws, etc. ASME B ,000 PSI. Features: Interchangeable piston head inserts provide versatility of application 12, 20*, 30*, 50, 60 Ton Single-Acting s Feature Threaded Collar Withstands full dead-end loads Corrosion resistant standpipe has Power Tech treatment All cylinders except RH120 are furnished with a /8" NPT female half coupler Aluminum cylinder body and piston are featured on the RHA306 cylinder. * RH203 and RHA306 do not feature the collar thread. See the chart below. Cylinder Capacity Stroke (tons) Center Hole Single-Acting Cylinders RH Series Ton Oil Capacity (in³) Retracted Height A Extended Height B Collar Thread D Piston Rod Diameter H Center Hole Diameter (N) Insert Thread O Cylinder Effective Area (sq in) C1JQ55 RH / / /16 None 2-1/16 49/64 1-3/ C1KN92 RH / /16 6-7/16 2-3/ /8 51/64 None C1KN93 RH /4 10-1/4 2-3/ /8 13/16 None C1KN94 RH /8 8-1/8 3-7/ /8 1-5/64 1-9/ C1JQ57 RH /16 9-1/16 None 2-3/4 1-3/64 2-1/ C1JQ58 RH / /4 8-3/4 4-3/ /4 1-19/64 2-3/ C1JQ59 RH /4 15-3/4 4-3/ /4 1-9/32 2-3/ C1JS66 RH /4 12-1/4 6-1/ /32 2-1/ Note: 60 through 100 ton models are supplied with carrying handles. Note: RH120 & RH121T models do not have an internal threaded insert, but do have a 3/4-16 internal thread. RH120 inlet port is 1/4 NPTF. 502

8 Miscellaneous Products Fluid Conveying Pneumatic Power & Control Hydraulic Power & Control Double-Acting Cylinders RD Series Ton High tonnage premium design for high cycle life. ASME B ,000 PSI. Features: Perfect for bridge lifting, building reconstruction, shipyard, utility and mining equipment maintenance Aluminum bronze overlay bearings provide long life, chrome plated piston rod resist corrosion Load cap snaps out to expose internal piston rod threads for pulling applications; threads withstand full tonnage Grooved ring pattern in load cap helps guard against load slippage cylinder has two /8" NPTF female half couplers Built-in safety relief valve prevents over-pressurization of the retract circuit All models include mounting holes and collar threads. Power Team Cylinder Capacity (tons) Push/Pull Stroke Double-Acting Cylinders RD Series Ton Oil Capacity (in³) Push/Pull Retracted Height A Extended Height B Collar Thread D Piston Rod Diameter H Piston Rod Internal Thread & Depth J Cylinder Effective Area (sq in) Push/Pull C1JQ52 RD / 8 6-1/ / /8 18-5/ /8 1-1/2-16x / C1JQ54 RD / / / / / /8 1-11/16-8x1-3/ / C1JQ50 RD / /8 Hydraulic Spreaders / / /32 6-7/ /8 2-3/4-12x1-5/ / Features: Use to lift machines or as a clamp; spread concrete forms or rebar or perform straightening jobs. Conforms to ASME B30.1 standard. High strength alloy steel forged upper and lower jaws on HS2000. Jaws are spring-return; retract automatically when pressure is released. HS2000: 1-ton capacity spreader. Full 2,000 lbs. capacity at 10,000 psi. with 4" spread. Can be dead-ended at 4" spread under full load. Needs only 9/16" clearance to engage jaws. HS3000: 1-1/2-ton capacity spreader. Full 3,000 lb. capacity at 10,000 psi. with 11-1/2" spread. Greater than competitive units. Needs only 1-1/4" clearance to engage jaws. Can be dead-ended at 11-1/2" spread at full load. Indexes & Technical Information Hydraulic Spreaders Capacity (tons) Collapsed Tip Clearance Extended Tip Spread Oil Cap. (in³) C1KM23 HS / C1KM24 HS /2 1-1/4 11-1/

9 Pump-Mounted Manual Valves 4-Way 3-Position Tandem Center Designed for use with air, gasoline and electric powered hydraulic pumps. Application: Single strand, double-acting stressing jacks with Power Wedge seater. Actuation: Lever operated, detent positioned. Operation: 1. With valve in center position, pump is started. 2. Cable is inserted into stressing tool, valve is placed in A position. Pull portion of stressing tool is pressurized to specified level for proper cable tensioning ( A port is checked internally, can only be released by building pressure in B position). 3. Valve is placed in B position, which is pressure controlled and will not exceed 6,400 psi. Return portion of stressing tool is pressurized and will release A port when pressure reaches approximately one-half the A port pressure. A port remains open as long as this pressure differential is maintained. 4. Pump is stopped, valve is placed in A position, releasing B port pressure. Used on these pumps: PA17*, PA46*, PA55, PE17*, PE21*, PE30, PE46*, PE55, PE60, PE84, PE120, PE200, PE400, PG30*, PG55, PG120, PG400, PQ60 and PQ120 series. * These pumps may have reduced first flow stage characteristics due to internal valve restrictions. Pump-Mounted Manual Valves 4-Way 3-Position Tandem Center Description C1KV way/3-position, tandem center, manual valve 4.45 C1KV way/3-position, tandem center, manual valve, Posi-Check feature 5.36 C1JN Post tensioning valve for 10,000 psi (max.) singleacting/ Power Wedge seater CAUTION: To prevent sudden, uncontrolled descent of a load as it is being lowered, use a No Load Lowering Valve or No Counter Balance Valve in conjunction with the directional valve used in your application. Important: Conversion kit must be used when mounting any of these valves on PA17 or PE17 pumps. 504

10 Hydraulic Power & Control Pneumatic Power & Control Fluid Conveying Single-Speed Single-Acting Hand Pumps P Series 12 to 55 in³ Reservoir Best suited for applications where there is little or no free travel. Features: All metal construction, won't burn through in welding environments Formed metal handle provides less flex, and reduces operator fatigue Convenient fill port on P23 and P55 allows pumps to be filled in a horizontal or vertical position Fill cap seal acts as safety valve preventing over-pressurizing of reservoir Relief valve inboard of check valve prevents loads from drifting down Large valve knob gives added control for slowly metering loads down Standard type hydraulic fluid is included. Single-Speed Single-Acting Hand Pumps P Series 12 to 55 in³ Reservoir For Use With Volume per Stroke (in³) Maximum Pressure (psi) Handle Effort (lbs) C1JP92 P12 Single Acting Cylinders , / 9 C1DG61 P55 Single Acting Cylinders , / 45 Note: Pumps include a 2-way valve. Reservoir Oil Capacity (in³) Total/Usable Outlet Port Dimensions 3/8 NPTF 3/8 NPTF A=4.00 E=13.50 L=3.38 A=6.50 B=21.00 E=23.00 L= Indexes & Technical Information Miscellaneous Products 505

11 Two-Speed Single Acting Hand Pumps P Series 24.4 to 55 in³ Reservoir Pump automatically shifts into the high pressure lift stage upon contact with the load. Features: All metal construction won't burn through in welding environments Two-speed reduces handle strokes so you work faster and easier Formed metal handle provides less flex, and reduces operator fatigue Convenient fill port allow pumps to be filled in a horizontal or vertical position Relief valve inboard of check valve prevents loads from drifting down Large valve knob gives added control for slowly metering loads down Standard type hydraulic fluid is included. P19L & P59L s: More usable oil volume use with larger or longer stroke cylinders True unloading valve set for 850 PSI provides more efficiency and lower handle force Link design reduces handle effort by 40% Durable aluminum reservoir, manifold, and end cap Ergonomic non-slip handle grip provides more comfort Spring loaded handle lock incorporated into handle. Two-Speed Single Acting Hand Pumps P Series 24.4 to 55 in³ Reservoir For Use With Volume per Stroke (in³) LP/HP C1JP95 P19 Single Acting Cylinders / C1JP96 P19L Single Acting Cylinders / C1JQ14 P59 Single Acting Cylinders / C1JQ15 P59L Single Acting Cylinders / Note: Pumps include a 2-way valve. Maximum Reservoir Pressure Handle Oil Capacity (psi) Effort (in³) LP/HP (lbs) Total/Usable Outlet Port Dimensions 325 / 10, / 10, / 10, / 10, / / / / 66 3/8 NPTF 3/8 NPTF 3/8 NPTF 3/8 NPTF A=5.50 B=14.63 E=13.69 L= A=5.50 E= A=7.00 B=21.00 E=23.00 L= A=7.00 E=

12 Miscellaneous Products Fluid Conveying Pneumatic Power & Control Hydraulic Power & Control Two-Speed Single/Double Acting Hand Pumps P Series 0.65 to 2.5 Gal Reservoir Best suited for applications where there is little or no free travel. Features: Rugged all metal construction for strength and durability that won t burn through in welding environments Heavy-duty, formed metal handle provides less flex, and less operator fatigue than round or composite handles Convenient fill port on P23 and P55 allows pumps to be filled in a horizontal or vertical position Fill cap seal acts as safety valve to prevent over-pressurizing of reservoir Relief valve inboard of check valve prevents loads from drifting down Large valve knob gives added control for slowly metering loads down Standard type hydraulic fluid is included. Two-Speed Single/Double Acting Hand Pumps P Series 0.65 to 2.5 Gal Reservoir For Use With C1JP93 P159 Single Acting Cylinders C1JP98 P300 Single Acting Cylinders C1JQ11 P460 Single Acting Cylinders C1JP94 P159D Double Acting Cylinders C1KM84 P300D Double Acting Cylinders C1JQ12 P460D Double Acting Cylinders Volume per Stroke (in³) LP/HP 2.60 / / / / / / Maximum Pressure Handle (psi) Effort LP/HP (lbs) 325 / 10, / 10, / 10, / 10, / 10, / 10,000 Reservoir Oil Capacity (in³) Total/Usable Outlet Port Dimensions / / / / / / 460 3/8 NPTF 3/8 NPTF 3/8 NPTF 3/8 NPTF 3/8 NPTF 3/8 NPTF A=7.75 B=20.50 E=22.75 L=3.75 A=8.25 B=21.00 E=22.63 F=8.50 A=11.13 B=31.00 E=24.00 F=29.25 A=7.75 B=20.50 E=22.75 L=3.75 A=8.25 B=21.00 E=22.63 F=8.50 A=11.13 B=31.00 E=24.00 F=29.25 Note: Pumps for use with single-acting cylinders include a 2-way valve. Pumps for use with double-acting cylinders include a 4-way valve Indexes & Technical Information 507

13 Air-Driven Single Speed Pumps PA6 Series 0.45 to 2.5 Gal Reservoir Compact, lightweight and portable. Single-Speed pumps designed to drive single-acting cylinders. Features: The power unit of choice for major manufacturers of auto body, frame straighteners and other equipment Operate at psi shop air pressure at the pump Internal relief valve protects circuit components, air inlet filter protects motor Serviceable pump motor is not a throw away, providing economical repair Permanently vented reservoir cap dba 85 at 10,000 psi Standard type hydraulic fluid is included. Air-Driven Single Speed Pumps PA6 Series 0.45 to 2.5 Gal Reservoir For Use With Description C1JQ18 PA6 Single Acting Cylinders Air-Driven 2-Speed Pumps PA17 Series 2 Gal Res Power Team Base model pump with high density polyethylene reservoir. Reservoir Oil Capacity (in³) Total/Usable Outlet Port Dimensions 105 / 98 3/8 NPTF Rotary-style air motor. use where air is preferred source of energy, where electricity is unavailable or sparks are a concern. Features: Two-speed operation for high speed cylinder advance. Durable two gallon thermoplastic reservoir. (Metal reservoir conversion kits are available.) Features air motor capable of starting under full load. For Use With Cyl. Type C1KW40 PA172 Single Acting Air-Driven 2-Speed Pumps PA17 Series 2 Gal Res Description Base model pump with Advance/Return function 9.50L x 5.00W x 7.75H Oil Capacity (gal)/usable (cu.in.) Dimensions H x W x D (lb) 2/ /8x11-3/8x9-1/

14 Hydraulic Power & Control Pneumatic Power & Control Single-Phase 2-Speed Pumps PE17 Series 2 to 2.5 Gal Reservoir For maintenance and construction applications. Features: For use with single-acting or double-acting cylinders at operating pressures to 10,000 psi For intermittent duty; starts under full load Equipped with 1?2 hp, 3,450 rpm, singlephase, thermal protected induction motor; 10 ft. remote control cord (PE172S has 25 ft. cord) Low amperage draw; small generators and low amperage circuits can be used as power source Extremely quiet noise level (67-81 dba) Standard type hydraulic fluid is included. Maximum Pressure Output: 10,000 PSI. Oil Delivery: 0 PSI, 100 PSI, 5,000 PSI, 10,000 PSI. Current 10,000 PSI: VAC. Fluid Conveying Miscellaneous Products Indexes & Technical Information C1JQ21 C1JQ22 Power Team PE172 PE C1KW42 PE174 C1JQ24 PE For Use With Single Acting Cylinders Single Acting Cylinders Single & Double Acting Cylinders Single & Double Acting Cylinders Single-Phase 2-Speed Pumps PE17 Series 2 to 2.5 Gal Reservoir Description 115VAC, thermoplastic reservoir 220VAC 50HZ, thermoplastic reservoir 115VAC, thermoplastic reservoir 220VAC 50HZ, thermoplastic reservoir Valve Type 2-Way 2-Position 2-Way 2-Position 4-Way 3-Position 4-Way 3-Position Function Pump on to extend, off to hold, off & manually shift valve to return Pump on to extend, off to hold, off & manually shift valve to return Advance Hold Return Pump on, manually shift valve to extend or retract, manually shift valve to hold Control Switch Remote On-Off Motor Control (115VAC), 10 ft Remote On-Off Motor Control (24VDC), 10 ft Remote Motor Control (10 ft) on/off Remote On-Off Motor Control (24VDC), 10 ft Motor 1/2 HP 110/115 VAC 50/60HZ Single Phase 1/2 HP 220VAC 50HZ Single Phase 1/2 HP 110/115 VAC 50/60HZ Single Phase 1/2 HP 220VAC 50HZ Single Phase Reservoir Oil Capacity Usable (in³) Dimensions 11.38L x 9.25W x 18.50H 11.38L x 9.25W x 18.50H 11.38L x 9.25W x 18.50H 11.38L x 9.25W x 18.50H Note: s PE174 and PE174M advance position holds pressure with motor shut off. Note: s PE172 and PE172M advance position holds pressure with motor shut off. Return position advances cylinder with motor running and returns cylinder with motor shut off

15 Single-Phase 2-Speed Pumps PE46 Series 2.5 Gal Reservoir Best suited for under the roof maintenance and production applications. Features: Two-speed high performance pump For use with single- or double-acting cylinders at operating pressures to 10,000 psi Equipped with a 11?2 hp, 3,450 rpm single-phase, 60 Hz thermal protected induction motor that starts under full load. Noise level of dba All equipped with a 10 foot remote control except PE462S which has a 25 foot remote control 24 volt control circuit on all units with remote control CSA rated for intermittent duty Standard type hydraulic fluid is included. Oil Delivery: 0 PSI, 100 PSI, 5,000 PSI, 10,000 PSI. Current 10,000 PSI: VAC. Reservoir Usable Capacity: 590 in³. C1JQ27 PE Single-Phase 2-Speed Pumps PE46 Series 2.5 Gal Reservoir For Use With Single & Double Acting Cylinders Description 220VAC 50HZ Valve Type 4-Way Function Pump on, manually shift valve to extend or retract, manually shift valve to hold Control Switch Remote On-Off Motor Control (24VDC), 10 ft Motor 1-1/2HP 220VAC 50Hz Single Phase Note: s PE462S and PE464S advance position holds pressure with motor shut off. Note: PE462A is not to be used for lifting (When pump is shut off, oil returns to reservoir). Note: s PE462 and PE464 advance position holds pressure with motor shut off. Return position returns cylinder. Dimensions

16 Hydraulic Power & Control Pneumatic Power & Control Single-Phase 2-Speed Pumps PE55 Series 2.5 Gal Reservoir Heavy duty multiple-applications pump. Heavy construction and concrete stressing. Low voltage starting possible. Features: 1-1/8 hp, 12,000 rpm, 110/115 volt, 50/60 Hz universal motor; draws 25 amps at full load, starts at reduced voltage CSA rated for intermittent duty 10 foot remote motor control (except PE552S which has a 25 foot remote motor and valve control) True unloading valve achieves greater pump efficiency, allowing higher flows at maximum pressure Reservoirs available in sizes up to 10 gallons Light weight and portable. Best weight to performance ratio of all pumps Standard type hydraulic fluid is included. Maximum Pressure Output: 10,000 PSI. Oil Delivery: 0 PSI, 700 PSI, 5,000 PSI, 10,000 PSI. Current 10,000 PSI: VAC, VAC 50/60 Hz. Idle/10,000 PSI: 90/89. Reservoir Usable Capacity: 525 in³. Fluid Conveying Miscellaneous Products C1JQ29 C1JQ30 C1JQ31 PE PE554 PE Single-Phase 2-Speed Pumps PE55 Series 2.5 Gal Reservoir For Use With Single Acting Cylinders Double Acting Cylinders Double Acting Cylinders Description 220VAC 50HZ 115VAC 220VAC 50HZ Valve Type 3-Way 4-Way 4-Way Function Pump on to extend, off to hold, off & manually shift valve to return Pump on, manually shift valve to extend or retract, manually shift valve to hold Pump on, manually shift valve to extend or retract, manually shift valve to hold Control Switch Remote On-Off Motor Control (220VAC), 10 ft Remote On-Off Motor Control (115VAC), 10 ft Remote On-Off Motor Control (220VAC), 10 ft Motor 1-1/8HP 220VAC 50Hz Single Phase 1-1/8HP 110/115 VAC 50/60Hz Single Phase 1-1/8HP 220VAC 50Hz Single Phase Dimensions 14.00L x 9.50W x 18.25H 14.00L x 9.50W x 18.25H 14.00L x 9.50W x 18.25H Indexes & Technical Information C1JQ32 C1JQ34 PE554PT PE554S Restricted, see next column Double Acting Cylinders 115VAC, for use with single or double acting Power Seat, Stressing Jacks ONLY 220VAC 50HZ, remote controls motor & valve 4-Way 4-Way Pump on, manually shift valve to pull, to hold (pump off), to release (pump on) Pump on, energize valve to extend or retract, pump off to hold Remote On-Off Motor Control (115VAC), 10 ft Remote Motor & Valve Control (220VAC), 10 ft 1-1/8HP 110/115 VAC 50/60Hz Single Phase 1-1/8HP 220VAC 50Hz Single Phase 14.00L x 9.50W x 18.25H 14.00L x 9.50W x 18.25H

17 Note: PE552 holds with motor shut off. Note: s PE553, PE554 and PE554W have Posi-Check valve design, which guards against pressure loss when valve is shifted from advance to hold position. Note: PE554C valving allows alternate and independent operation of two different spring return tools. Valve holds pressure only while valve is in A or B position with motor shut off. Note: PE552A is not to be used for lifting. Parts for PE55 Pumps Part Number Description C1KH Motor Brushes 0.01 C1KH Brush Holder 0.09 C1KH Brush Holder Cap 0.01 C1KJ Cord, 10 foot, for Hand Control Remote 1.25 C1KK Cover for Hand Control Remote

18 Miscellaneous Products Fluid Conveying Pneumatic Power & Control Hydraulic Power & Control Single-Phase 2-Speed Pumps PE60 Series 0.75 Gal Reservoir Compact, light weight pump. Excellent choice for rugged applications and low voltage starting. Features: Long, trouble free life in the most demanding work environments. For operating single- or double-acting cylinders, or stressing jacks Powered by 11?8 hp, 115 volt, 60/50 Hz single phase motor. Starts under load, even at the reduced voltages at construction sites Optional fan-driven external oil cooler includes rollover guard Insulated carrying handle Integral 4" dia. fluid-filled pressure gauge with steel bezel complies with ASME B40.1 Grade A. With 0 to 10,000 psi pressure range in 100 psi increments Sealed 3?4 gallon (usable) reservoir. Reservoir drain port is standard. Standard oil level sight gauge for accurate oil level monitoring External spin-on filter removes contaminants from circulating oil to maximize pump, valve and cylinder/tool life Standard type hydraulic fluid is included. Maximum Pressure Output: 10,000 PSI. Oil Delivery: 0 PSI, 700 PSI, 5,000 PSI, 10,000 PSI. Current 10,000 PSI: VAC. Idle/10,000 PSI: 80/85. Reservoir Usable Capacity: 157 in³. C1JQ37 C1JQ38 PE604PT PE604PT-220 Single-Phase 2-Speed Pumps PE60 Series 0.75 Gal Reservoir For Use With Restricted, see next column Restricted, see next column Note: Unloading pressure is 1,000 PSI. Description 115VAC, for use with single or double acting Power Seat, Stressing Jacks ONLY 220VAC, for use with single or double acting Power Seat, Stressing Jacks ONLY Valve Type 4-Way 3-Position 4-Way 3-Position Function Pump on, manually shift valve to pull, to hold (pump off), to release (pump on) Pump on, manually shift valve to pull, to hold (pump off), to release (pump on) Control Switch On / Off / Pulse On / Off / Pulse Motor 1-1/8HP 115VAC 50/60Hz Single Phase 1-1/8HP 220/230V AC 50/60Hz Single Phase Dimensions 11.50L x 9.31W x 18.25H 11.50L x 9.31W x 18.25H Indexes & Technical Information 513

19 Hydraulic Hoses Polyurethane/Rubber/Non-Conductive Features: All have plastic hose guards except for the 1/4" I.D. polyurethane hoses which have spring guards 3/8" NPTF fittings on both ends Operating pressure is 10,000 psi All comply with MHI standard IJ100. Polyurethane Hose: Made up of nylon core tube with polyester fiber reinforcement which will withstand the minimum SAE bend radius without shortening service life. These hoses last up to seven times longer than rubber hose, and are suitable for continuous service at temperatures from -40 to 150 F. Rubber Hose: 2-ply rated hose reinforced with two braids of high tensile steel wire. The rubber covering is oil and weather resistant. These hoses are MSHA approved. Non-Conductive Hose: For applications requiring electrical isolation by the hose, non-conductive hose has a leakage factor of less than 50 microamperes, considered a safe level of conductivity by SAE standards. The covering is polyurethane and colored orange for easy identification as non-conductive hose. The covering is not perforated, preventing moisture from entering the hose and affecting its overall conductivity. All nonconductive hoses have a minimum burst pressure of 40,000 psi. Hydraulic Hoses Polyurethane/Rubber/Non-Conductive Hose Type I.D. Fittings Both Ends Hose Length (ft) Guard Type Coupler & Dust Cap Maximum Operating Pressure (psi) Minimum Burst Pressure (psi) C1KL Polyurethane 1/4 3/8 NPTF 2 ft Spring No 10,000 20, C1KL Polyurethane 1/4 3/8 NPTF 3 ft Spring No 10,000 20, C1JN Polyurethane 1/4 3/8 NPTF 6 ft Spring No 10,000 20, C1JN Polyurethane 1/4 3/8 NPTF 6 ft Spring Yes 10,000 20, C1KL Polyurethane 1/4 3/8 NPTF 10 ft Spring No 10,000 20, C1KL Polyurethane 1/4 3/8 NPTF 20 ft Spring No 10,000 20, C1JN Rubber, Wire-braid 1/4 3/8 NPTF 6 ft Plastic No 10,000 20, C1JN Rubber, Wire-braid 1/4 3/8 NPTF 6 ft Plastic Yes 10,000 20, C1KL Rubber, Wire-braid 1/4 3/8 NPTF 8 ft Plastic No 10,000 20, C1JN Rubber, Wire-braid 1/4 3/8 NPTF 10 ft Plastic No 10,000 20, C1KV Rubber, Wire-braid 1/4 3/8 NPTF 12 ft Plastic No 10,000 20,000 C1KV Rubber, Wire-braid 1/4 3/8 NPTF 20 ft Plastic No 10,000 20,000 C1JN Rubber, Wire-braid 3/8 High Flow 3/8 NPTF 10 ft Plastic No 10,000 20, C1KL Rubber, Wire-braid 3/8 High Flow 3/8 NPTF 20 ft Plastic No 10,000 20, C1KL Non-Conductive 1/4 3/8 NPTF 20 ft Plastic No 10,000 40, C1KG41 TWH15 Dual-Line Non-Conductive 1/4 3/8 NPTF 15 ft Plastic Yes 10,000 40, C1KG42 TWH20 Dual-Line Non-Conductive 1/4 3/8 NPTF 20 ft Plastic Yes 10,000 40, C1KG43 TWH50 Dual-Line Non-Conductive 1/4 3/8 NPTF 50 ft Plastic Yes 10,000 40, Note: Polyurethane hoses are not recommended for use where heat or weld spatter conditions exist. s with Couplers: s 9764 and 9754 include 9798 half coupler & 9800 dust cap. TWH s (Dual-Line Non-Conductive) include coupler halves for torque wrench applications. 514

20 Miscellaneous Products Fluid Conveying Pneumatic Power & Control Hydraulic Power & Control Couplers Standard & Flush-Face Standard Type Couplers: Designed for use up to 10,000 psi with hydraulic jacks, cylinders, etc. They are the threaded union type for interchanging cylinders in seconds. half is valved with a precision ball for a tight shutoff when disconnected. These couplers also permit the separation of cylinders or hose from pump when at 0 psi with minimal oil loss. Flush-Face Type Couplers: High flow, no-spill, push-to-connect couplers with locking collar and flush face designed for high pressure applications. The flush-face concept makes it easy to clean both coupler ends before connecting. The unique push-to-connect, dry-break design eliminates oil spillage. The locking collar makes accidental disconnects a thing of the past. For 10,000 psi operation. Designed to permit high oil flow. Couplers Standard & Flush-Face Type Description C1JN28 Complete quick coupler set, male half has 3/8 NPT female pipe thread, female 9795 Standard half has 3/8 NPT male pipe thread, includes 2ea 9800 dust caps 0.86 C1JN Standard Male coupler half, 3/8 NPT female pipe thread, with 9800 dust cap 0.20 C1JN Standard Female coupler half, 3/8 NPT male pipe thread, with 9800 dust cap 0.56 Pressure Gauges Analog Features: Gauges feature an easily readable and highly visible, red day-glo needle High strength steel bourdon tube ensures high cycle life Stainless steel cases and lens locking rings Most dry gauges can be filled with silicone (Kit #9046) Have 1/4" NPT connections. Indexes & Technical Information Power Team Face Diameter Pressure Range (PSI) Pressure Gauges Analog Tons Major Graduations Minor Graduations Silicone Filled Use With Cylinder Series C1KK /2 0-10, PSI 500 PSI No All 0.37 C1JM /2 0-10, PSI 500 PSI Yes All 0.40 C1JM , PSI 200 PSI Yes All 0.86 C1KK , PSI, 1 Ton 200 PSI, 0.1 Ton No* C, RD, RH, RLS & RSS 0.55 C1KK , PSI, 5 Ton 200 PSI, 0.5 Ton No* C & RD 0.55 C1KK , PSI, 5 Ton 200 PSI, 0.5 Ton No* RH, RLS & RSS 0.55 C1KK , PSI, 5 Ton 200 PSI, 0.5 Ton No* C, R, RA & RD

21 Power Team C1KN , PSI, 5 Ton 200 PSI, 1 Ton No* RH 0.55 C1KL , PSI, 10 Ton 200 PSI, 1 Ton No* C, R, RA, RD, RH. RLS, RSS &RT1004 C1KV , PSI, 20 Ton 200 PSI, 2 Ton No* R, RD & RH Note: * indicates shipped dry. User can convert to wet using liquid silicone No Hydraulic Fluid Standard/Fire-Resistant/Biodegradable/Low Temp Standard Type: For dependable performance of all your hydraulic pumps and cylinders Contains foam suppressant additives and has a high viscosity index. Flame-Out 220 Type: Contains anti-rust, anti-foam and anti-sludge additives Provides fire resistant protection Provides maximum lubrication and heat transfer Offers a wider operating temperature range No need to change seals in your Power Team equipment. Just drain the standard oil and replace it with Flame-Out 220. Biodegradable Type: Biodegradable, non-toxic fluid withstands moderate to severe operating conditions; provides excellent protection against rust Offers superior anti-wear properties, has excellent multimetal compatibility. Developed to meet stringent performance requirements and satisfy growing environmental needs for hydraulic fluids which are readily biodegradable and non-toxic. Can be used with all pumps, cylinders, valves and other accessories using standard seals. Depending on the contamination or degradation levels which might be present in used fluid, small amounts of this substance, if spilled, will not affect ground water or the environment. Acceptable methods of disposal include use as a fuel supplement. Since this fluid will not typically be hazardous waste, additional disposal options may be available, including land farming or processing through sewage treatment facilities, if necessary approvals are obtained from appropriate regulatory authorities. This fluid has been tested against EPA 560/ and OECD 301 for biodegradability, and toxicity has been tested against EPA 560/ and OECD 203: Not recommended for operation in temperatures below 20 F (-7 C) or above 160 F (71 C). Recommended storage temperatures not below -10 F (-23 C) or above 170 F (77 C). Low Temperature Type: Provides smooth, reliable operation in the coldest climate conditions. Power Team Face Diameter Pressure Range (PSI) Tons Pressure Gauges Analog Major Graduations Hydraulic Fluid Standard/Fire-Resistant/Biodegradable/Low Temp Specific 60 F Minor Graduations Silicone Filled Use With Cylinder Series Viscosity SSU 100 F/210 F Viscosity Index Container Grade Color Flash Fire Pour Type Size (ASTM) (ASTM) Point Point Point C1KN Standard 1 Quart F 430 F -30 F 215/ C1JN Standard 1 Gallon F 430 F -30 F 215/ /2 C1JN Standard Gallons F 430 F -30 F 215/ Note: Biodegradable oil will burn if heat source is extreme enough. It will not, however, propagate the flame and is self-extinguishing when there is no ignition source

22 Hydraulic Power & Control Manifolds - Remote & Pump Mounted Indexes & Technical Information Miscellaneous Products Fluid Conveying Pneumatic Power & Control Manifolds - Remote & Pump Mounted Description C1JS Manifold with two needle valves for control of two cylinders. Has four 3/8" NPTF ports C1KL "Y" manifold for connecting two hydraulic cylinders to a single line. Has three 3/8" NPTF ports Fittings - 10,000 PSI hydraulic fittings are intended for use with high pressure hydraulic products and are suitable for use at max. working pressures of 10,000 psi unless otherwise noted. CAUTION: On part numbers 9673, 9675, 9676 and 9677 the female swivel end of these adapters is a straight pipe thread (NPSM) with a 30 seat. All male pipe fittings that are used with these female swivel adapters must have an internal 30 seat in order to effect a proper seal. All male fittings are manufactured with a 30 seat except 9687 and Fittings - 10,000 PSI Description C1JN Tee adapter. For installing gauge between pump and hose coupling. Has 1/4" and 3/8" NPTF female and 3/8" NPTF male ports C1KN Double tee adapter. Permits use of more than one cylinder in series with one pump. Three 3/8" NPTF female ports C1KV Swivel connector. 3/8" NPTF male, 3/8" NPSM female C1JS fitting. Used when mounting gauge at an angle on connection such as Male x female 1/4" NPTF ends C1KN Connector. 1/4" NPTF femate and 3/8" NPTF male C1JS Coupling. Both ends 3/8" NPTF female C1JS Street elbow. Male x female 3/8" NPTF ends C1JS Male connector. 111/16" long, 3/8" NPTF male ends C1JS Male connector. 21/4" long, 3/8" NPTF male ends C1JS Coupling. 1/4" NPTF female x 3/8" NPTF female C1KN Connector. 1/4" NPTF female 0.20 C1KV Male connector. 1-11/16" long, 1/4" NPTF male ends C1KV Cross. 3/8" tube C1KL gauge fitting. 3/8" NPTF male and female, and 1/4" NPTF female at

23 In-Line Valves - 10,000 PSI 9596 Load Lowering Valve: Application: Precision metering for controlled cylinder piston return. Operation: Permits free flow when extending cylinder, built-in pressure relief and Posi- Check locks and holds load in raised position until operator opens valve. May be pre-set to provide consistent metered return, or operator may select rate of return with each actuation. Has 3/8" NPTF ports. NOTE: Pressure relief valve setting is 12,000 psi. Operating pressure is 10,000 psi and max. flow rate is 5 gpm Shut-Off Valve: Application: This needle valve permits fine metering of hydraulic oil. Operation: Can be used for controlling multiple single-acting cylinders. RV21278 Relief Valves: Application: Provide an economical means of protecting a hydraulic circuit against over pressurization. Factory pre-set. Maximum flow rate of 5 gpm. 1/8 NPTF male inlet Pressure Regulator Valve: Application: Single- or double-acting cylinders. Permits adjusting operating pressures at various values below relief valve setting of pump. Operation: Regulator valve is easily adjusted to maintain pressures between 300 and 10,000 psi. Maintains a given pressure setting within 3% over repeated cycles. Flow range is 17 cu. In./minute to 6 gpm. In-Line Valves - 10,000 PSI Description C1JN Load Lowering Valve, 3/8" male x female NPTF ports C1JN Shut-Off Valve, 3/8" female NPTF ports C1KL In-line pressure regulator valve with two 3/8" NPTF inlet ports, one 1/8" NPTF tank port and 3 foot drain line kit C1KN18 RV Relief Valve. Pre-set at 1,500 to 1,700 psi. Non-adjustable. 1/8" male NPTF inlet C1KN19 RV Relief Valve. Pre-set at 2,300 to 2,700 psi. Non-adjustable. 1/8" male NPTF inlet C1JQ77 RV21278 Relief Valve. Pre-set at 10,100 to 10,700 psi. Non-adjustable. 1/8" male NPTF inlet CAUTION: RV21278 relief valves are mounted inside reservoir and exhaust oil directly back to reservoir below oil level. Service Tools Magnetic Pick-Up Tool: Has permanent magnetic head for retrieving parts from otherwise inaccessible places. Service Tools Description C1KK Pick-up tool with pocket clip. 6" long

24 Miscellaneous Products Fluid Conveying Pneumatic Power & Control Hydraulic Power & Control Post Tension & Stressing Jacks Ton Features: Monostrand Stressing Jacks are the most durable in the industry Ideally suited for work on slab-on-grade where dirt, heat and high volume use take their toll Available in single- or double-acting models Standard single-acting units have a 10" stroke. Other stroke lengths are available. Dead-end seaters for production work and field work available. Service repair is simple; components are long lasting and easily replaced 3" detachable seater nose assembly easily replaced with optional 6" nose assembly The jack of choice for highrise and elevated work, thanks to fast return time and light weight All hydraulic fluid controls are interior designed; more efficient and safer operation during tensioning and retraction Standard double-acting units have an 8-1/2" stroke; others are available Specially designed Control Valves are available for post tensioning jacks. C1JS73 Power Team SJ2010DA Description Double-acting post tension jack with power seater, 0.50" strand Post Tension & Stressing Jacks Ton Cylinder Capacity Stroke Recommended (tons) Pumps /2 PE554PT, PE604PT Oil Capacity (in³) Strand Diameter Seater Type 10,000 PSI Power Parts for Post Tension & Stressing Jacks Part Number Description C1KJ Gripper Set, 1/2 Inch Diameter, SJ2010DA 0.57 C1KJ Replacement Handle, SJ2010DA 0.90 C1KJ Repair Kit, SJ2010DA 0.09 C1KJ Repair Kit, SJ3010DA 0.12 Indexes & Technical Information 519

25 Portable High Tonnage Jacks Modular Design Portable and compact, ideal for locomotive/railcar, mining and heavy equipment maintenance. Features: Modular design - pump and cart separate from cylinder and base Three tonnage capacity options - 55-ton, 100-ton and 150-ton Three collapsed height options - 26", 33" and 45" Two standard power options - air (PA55) and electric (PE55) Two control options - remote motor control and remote valve/motor control Accessory options - 6-5/8" extension, load-holding rings Select the collapsed height to fit your most frequent application - add jacking modules to suit your needs Remote operation for maximum operator safety and control - choose motor only or motor and valve control in the hand Easy to maneuver - large tires and small footprint make it easy to scoot into the tightest quarters, then locate the exact lifting position Adjustable, heavy-duty handle - makes this jack easy to move, position under vehicles. Can also be used to transport jack on site with a forklift. Load-holding rings (optional) - provide full rated mechanical load-holding capability Cylinder extension (optional) - adds more versatility by extending your jack s reach Low-temperature oil (optional) - provides smooth, reliable operation in the coldest climate conditions Modular design - allows you to change lifting modules to suit your tonnage or height requirements. Use the pump module as a portable power station for your other double-acting cylinders (10,000 psi). Exclusive load-control system - provides positive, chatter-free control when lowering the load Shielded and sheltered hydraulic lines - for safer, longer, trouble-free service. Pump & Cart Modules: Pump and cart modules contain hydraulic pump, cart, remote control and all hoses and fittings required to connect to a jack module. Jack modules easily separate from the pump and cart module. Extra jack modules may be purchased for a wide variety of lifting applications. Jack Modules: Additional Jack Modules may be purchased for varying applications. C1JQ44 Portable High Tonnage Jacks Modular Design Description Dimensions PME55S Electric Pump & Cart Module. 220VAC 50Hz. Remote controlled motor & valve. C1JS57 JM315 Jack Module. 150 tons, 18-1/8" stroke. 33" collapsed height. C1JS58 JM420 Jack Module. 200 tons, 13-1/8" stroke. 45" collapsed height L x 23.38W x 57.63H 14.63L x 11.00W x 33.00H 14.63L x 11.00W x 45.00H

26 Hydraulic Power & Control Pneumatic Power & Control Square Drive Torque Wrenches Predator TWSD Series Features: Low Weight, High Strength Design Superior Torsional Strength Fast Operation Cycle Fine Tooth Pawl Floating Piston Design Internal Swivel Manifold Relief Rigid Steel Body Construction Compact Frame Size Push Button Reversal of Square Drive Corrosion Resistant Finish 360 Reaction Arm Push to Click Reaction Arms Multi-Axis High Flow Swivel Manifold Simple Design Consistent Torque Output Fully Enclosed Drive Mechanism Accurate Torque Output Marathon Lifetime Warranty. Maximum Operating Pressure: 10,000 PSI. Square Drive Torque Wrenches Predator TWSD Series Square Drive Maximum Torque (ft. lbs.) L1 L2 L3 H1 R W1 W2 C1KG51 TWSD3 1 3, C1KG52 TWSD6 1-1/2 6, Fluid Conveying Miscellaneous Products Accessories for TWSD Series Torque Wrenches Part Number Description C1KG41 TWH15 Dual-Line Hose Assembly, 15 feet, Non-Conductive, 1/4" ID, with Coupling Halves & Dust Caps/Plugs 8.00 C1KG42 TWH20 Dual-Line Hose Assembly, 20 feet, Non-Conductive, 1/4" ID, with Coupling Halves & Dust Caps/Plugs 9.50 C1KG43 TWH50 Dual-Line Hose Assembly, 50 feet, Non-Conductive, 1/4" ID, with Coupling Halves & Dust Caps/Plugs Indexes & Technical Information 521

27 Low Clearance Torque Wrenches Predator TWLC Series Features: Low Weight, High Strength Design Superior Torsional Strength Fast Operation Cycle Fine Tooth Pawl Floating Piston Design Auto-Connect Drive Piston Compact Frame Size Rigid Steel Body Construction Internal swivel manifold Relief Built-in Reaction Pad Small Nose Radius Tool Free Link Change Corrosion Resistant Finish Multi-Axis High Flow Swivel Manifold Simple Design Consistent Torque Output Marathon Lifetime Warranty. Note: Links are sold separately, tool is not shipped with a required Link. Maximum Operating Pressure: 10,000 PSI. Low Clearance Torque Wrenches Predator TWLC Series Hex Range Maximum Torque (ft. lbs.) L1 H1 H2 R C1KG46 TWLC4 1-1/2-3-1/8 3, /2 1-7/8 - C1KG47 TWLC8 2-3/8-3-7/8 7, /8 Note: Links are sold separately, select required Link from table below. W1 W Accessories for TWLC Series Torque Wrenches Part Number Description C1KG41 TWH15 Dual-Line Hose Assembly, 15 feet, Non-Conductive, 1/4" ID, with Coupling Halves & Dust Caps/Plugs 8.00 C1KG42 TWH20 Dual-Line Hose Assembly, 20 feet, Non-Conductive, 1/4" ID, with Coupling Halves & Dust Caps/Plugs 9.50 C1KG43 TWH50 Dual-Line Hose Assembly, 50 feet, Non-Conductive, 1/4" ID, with Coupling Halves & Dust Caps/Plugs Single-Phase 2-Speed Torque Wrench Pumps PE55TWP Series 10,000PSI) Features: Two-speed high performance pump External adjustable pressure regulator Retract side internal relief valve protects tool Hand remote Use for double or single acting tools Four-tool manifold (-4 suffix models only) allows use of up to four tools simultaneously. CAUTION: This system should not be used for lifting applications. Maximum Pressure Output: 10,000 PSI. 522

28 Miscellaneous Products Fluid Conveying Pneumatic Power & Control Hydraulic Power & Control Single-Phase 2-Speed Torque Wrench Pumps PE55TWP Series 10,000PSI) Oil Delivery (in³ per min) 100psi/10,000psi C1JQ35 PE55TWP 704 / / 525 Reservoir Oil Capacity (in³) Total/Usable Motor Electrical Control Dimensions 1-1/8HP 115VAC 60Hz, 25 amps Note: s with -110 or -220 suffix have CE approval for 50 Hz applications. Hydraulic Punches & Punch Sets 20 & 30 Ton Features: Punch smooth, precise holes in seconds; much faster than drilling Fully portable for construction, maintenance and service applications, or can be mounted on a workbench for production jobs. Has carrying handle for precise locating. Rugged, forged steel C frame for great strength and durability Dual action, spring loaded stripper holds material during punching operation, strips material from punch on return. Scribe lines on stripper aid in locating the punch (HP 35 only). Double Acting prevents binding and speeds retraction (HP20 only) The PE172 electric/hydraulic pump is an ideal power source. HP-35 : Punch only, includes metal case and die change tools. HP35SP : Punch set with pump. Includes HP35 punch, PE172 electric/hydraulic pump, 9756 hose, 9798 hose half coupler, punch/die set, metal case. NOTE: For 220 volt, 50 Hz. order with suffix Punch/Die Set: Punch/die set for round holes. Includes one each: PD437 7/16" punch/die, PD562 9/16" punch/die, PD688 11/16" punch/die, PD812 13/16" punch/die. Maximum Operating Pressure: 10,000 PSI. Remote control with 20 foot cord 9.50L x 17.14W x 18.12H Indexes & Technical Information Capacity (tons) Hydraulic Punches & Punch Sets 20 & 30 Ton Maximum Material Thickness C1KM22 HP35S 35 1/2 Description Punch with punches and dies. Includes HP35 punch, metal case and punch/die set. Oil Capacity (in³) Tool Dimensions A=13.75 B=9 C=3.75 D=0.56 E=2.88 Punches Part Number Description C1KM89 PD688 Punch w/ Flat Die Set, Round, 11/16", for HP

29 Wrenches & Pry Bars Heavy Duty Adjustable Spanner: Extra heavy construction. Has one 3/4" thick, eleven-position hook-jaw for a capacity of 4-3/4" to 12-3/4" O.D. Drop-forged. Handle length: 25-3/4"; handle dia.: 15/16". Ratcheting Chain Wrenches: Special head design allows you to turn wrench in either direction. Ratcheting action makes it possible to re-grip without removal. For parts of most any size and shape. Pry Bars: Rolling head pry bars are an extremely popular and useful tool. Head may be used for almost any prying job since a great deal of leverage can be obtained. Long tapered body may be used as a lining-up drift. Jimmy Bars: Ideal for general lifting or prying. Heat treated chrome alloy steel to resist bending or breaking. Wrenches & Pry Bars Description C1KK Pry Bar, 7/16" round, 12" long C1KK Pry Bar, 3/4" round, 18" long C1KK Jimmy Bar, 3/4" round, 18" long C1KK Jimmy Bar, 3/4" round, 24" long C1KK Jimmy Bar, 7/8" round, 30" long C1KV Jimmy Bar, 7/8" round, 46" long 7.50 C1KV Jimmy Bar, 1" round, 54" long C1JR Chain wrench, cap. 1/2" to 4-3/4" O.D. (Capacity= 333 ft. lbs.) 2.15 C1JR Chain wrench, cap. 3" to 6-3/4" O.D. (Capacity= 666 ft. lbs.)

30 Miscellaneous Products Fluid Conveying Pneumatic Power & Control Hydraulic Power & Control Mechanical Jaw Pullers 1-25 Ton Pullers designed to pull gears, bearings and countless other press fitted parts. Features: Grip-O-Matic feature on all pullers. The harder the pull, the tighter the grip for removing gears, bearings and countless other press fitted parts. 2-way, 3-way and 2/3 way combination pullers make it easy to select a specific puller for a specific application Forged from high quality steel, heat treated and subjected to rigorous tests which exceed rated puller capacity. Choosing the right size puller: Compare the reach and spread of the pulling job with that of the pullers listed. The puller selected must have dimensions greater than those of the job. Power Team Capacity & Style Mechanical Jaw Pullers 1-25 Ton Maximum Reach Maximum Spread Screw Size C1KT Ton, 2-Jaw, reversible jaws 3-3/8 4 3/8-24 x 4-7/8 C1JR Ton 2/3-Jaw, reversible jaws 3-3/8 4-3/4 3/8-24 x 4-7/8 C1JR Ton Long 2/3-Jaw, reversible jaws 5-1/2 7 9/16-20 x 6-15/16 Jaw Thickness Jaw Width Upper 3/16 Lower 1/8 Upper 3/16 Lower 1/8 Upper 5/16 Lower 1/4 Upper 1/4 Lower 1/2 Upper 1/4 Lower 1/2 Upper 3/8 Lower 3/4 C1JR Ton Long 2/3-Jaw 8-3/ /16-18 x 9 11/ C1JR Ton 2/3-Jaw x 12 9/ C1KH Ton Long 2/3-Jaw 15-1/ x 12 9/ C1KU /2 Ton Long 3-Jaw 18-3/ x 13-1/2 13/16 1-9/ C1KU Ton Long 3-Jaw 22-1/ /4-12 x 16-5/8 1-1/16 1-1/ Mechanical Puller Accessories Part Number Description C1KH Bearing puller attachment, Max. Spread 4-5/8", Min. Spread 1/2", Use with Pullers 1035, 1036, 1037, 1038, and C1KH Bearing puller attachment, Max. Spread 13-3/8", Min. Spread 3/4", Use with Pullers 1047, 1073, and Indexes & Technical Information 525

31 Mechanical Push Pullers 10, 17-1/2 & 30 Ton For removing and installing gears, bearings, pulleys and other press-fitted parts. Federal Specification: GGG-P D. Features: Can apply a pushing or pulling force, depending on how the puller is set up Optional leg kits adapt your Push-Puller to extra long or extra short reach A wide variety of threaded adapters, bearing pulling attachments and internal pulling attachments can be used in combination with these Push-Pullers. Selection & Capacity Rating: Push-Puller s specified tonnage capacity is determined using its standard legs in tension. Using longer legs, or a setup in which the legs are in compression, will reduce the capacity. Always select the largest capacity puller and the shortest legs that will fit the job. Assembling the tool to apply pushing or pulling force: 1. Determine if you want the tool s forcing screw to push or pull. 2. To exert pushing force, the forcing nut is installed beneath the cross block, as shown on left. 3. To cause the forcing screw to pull, the forcing nut is placed on top of the cross block. 4. The sliding plates must always be placed on the opposite side of the cross block from the forcing nut. C1JM C1JN Power Team Mechanical Push Pullers 10, 17-1/2 & 30 Ton Description 10 ton capacity, can be used with 1123 bearing pulling attachment, 679 pulley pulling attachment. May also be used with 1150, 1151, 1152, 1153 internal pulling attachments. 17-1/2 ton capacity, can be used with 1124 and 1130 bearing pulling attachments, 679 and 680 pulley pulling attachments. May also be used with 1150, 1151, 1153, 1165, 1166 internal pulling attachments. Maximum Reach 8-1/4 11-1/8 Maximum Spread 2-1/8-7-1/4 3-1/8-11-3/4 Screw Size Notes 3/4"-16 x 12 1"-14 x 13-1/4 1/2" of forcing screw tip end is threaded 5/8" legs and leg ends included. Leg ends threaded 5/8" spread legs and leg ends included

32 Indexes & Technical Information Miscellaneous Products Fluid Conveying Pneumatic Power & Control Hydraulic Power & Control 10 Ton Manual Puller Set Strong Box IPS10B Here's a set of pullers that gives you almost unheard of versatility. This rugged, lock-able metal storage cabinet contains pullers, attachments and extra puller jaws good for a variety of applications. Cabinet may be mounted on a wall, stand, or workbench. IPS10B Set Contents: ton capacity Push-Puller with 6-3/4" legs ton combination 2/3 jaw puller ton combination 2/3 jaw puller /4" puller legs (pair). s 1122 & 1123 bearing pulling attachments internal pulling attachment gear & pulley puller. Male/Female Threaded Adapters, 2 of each: s 8005, 8006, 8007, 8010, 8013, 8015, Female Threaded Adapters: s 8035, 8037, 8038, 8039, Shaft Protectors: s 8050 thru Step Plate Adapters: s 8057 thru ea Long Jaws for Cabinet, tool board and adapter board. C1JS52 10 Ton Manual Puller Set Strong Box IPS10B Description IPS10B 10 ton capacity Strong Box manual puller set. Includes cabinet with tool board, adapter board and tool set Ton Manual Puller Set IPS10M This lockable metal strong box contains both hydraulic and manual pullers, plus attachments. The rugged storage cabinet keeps the tools organized and secure from unauthorized borrowers. IPS10M Set Contents: PH103C 10 ton combination 2/3 jaw hydraulic puller ton combination 2/3 jaw puller ton combination 2/3 jaw puller slide hammer puller jaws for slide hammer puller (4-1/2") jaws for slide hammer puller (3") slotted cross head for slide hammer puller seal hook for slide hammer puller internal pulling attachment (1-1/2" to 6" spread) forcing screw for cabinet & tool board. Storing Boards (Sold Separately): DB10M (Board for storing IPS10M set). DB17M (Board for storing IPS17M set). 3/8" x 36"W x 48"H. 10 Ton Manual Puller Set IPS10M Description C1JS53 IPS10M 10 ton capacity manual puller set

33 Hydra Grip-O-Matic Pulling System 6, 8, 11 & 30 Ton A self contained pulling system in a compact package. Features: You get the world s most copied puller design; the harder the pulling force, the tighter the jaws grip for secure holding force pullers are tested for top performance and reliability at maximum capacity and jaw spread Removing a wide variety of gears, bearings, bushings, pulleys and other press-fitted parts becomes a routine task Easily metered release valve control knob Spring loaded live centering cone Bladder type oil reservoir Rapid adjustment Use with 2 or 3 jaws Supplied with a sturdy storage/carrying case Features s exclusive Marathon Limited Lifetime Warranty. Hydra Grip-O-Matic pulling system: These pullers are ideal for pulling a wide variety of press-fitted parts including bushings, bearings, wheels, gears and pulleys. Applications can be found in a wide variety of industries as well. Grip-O-Matic pullers have been rigorously tested for top performance and reliability. PH82K is a complete pulling system which includes a hydraulic power module, 2-way puller head, jaws, legs and bearing splitter attachment; all contained in a convenient carrying case. Cylinder Capacity (tons) Hydra Grip-O-Matic Pulling System 6, 8, 11 & 30 Ton Reach Studs Reach Jaws Minimum Reach Maximum Studs Spread Jaws C1KM90 PH63C /8 3-1/8 C1JQ43 PH83C / /16 3-1/8 C1JQ42 PH113C /8 Stroke Dimensions A=0.56 B=0.25 C=0.88 D= E=0.88 A=0.44 B=0.38 C=1.00 D= E=1.13 A=0.56 B=0.38 C=1.13 D= E=

34 Indexes & Technical Information Miscellaneous Products Fluid Conveying Pneumatic Power & Control Hydraulic Power & Control 17-1/2 Ton Hydraulic Puller Set IPS17H This set includes a 3-jaw puller and a Push-Puller. Ideal for heavy duty applications; put this set to work wherever large gears, bearings, wheels, pulleys, etc. are found. IPS17H Set Contents: R9 wooden storage box. P55 single-stage hydraulic hand pump assembly. RT /2 ton cylinder with threaded insert hose half coupler foot hydraulic hose tee adapter pressure gauge /2 ton capacity Push-Puller with 16-1/2" legs /2 ton 3-jaw hydraulic puller bearing cup pulling attachment bearing pulling attachment /2" legs (pair) speed crank screw cap adjusting screw pushing adapter jaw head for "-8 female x 5/8"-18 male threaded adapter /8"-8 female x 3/4"-16 female threaded adapter. C1JN /2 Ton Hydraulic Puller Set IPS17H Description IPS17H 171/2 ton capacity hydraulic puller set. Includes hydraulics, pullers, wooden storage box and accessories CAUTION: All the items listed may not withstand the full tonnage specified. For Example: When an accessory with a 1 ton capacity is used with a 10 ton puller, the setup can be used only at a force of 1 ton. 30 Ton Hydraulic Puller Set IPS30H Just what you need for those big jobs. Not only do you get a 30 ton hydraulic Push-Puller, you also get a 2-jaw and a 3-jaw hydraulic puller. Plus, many popular accessories and the hardware needed to tackle the big jobs right away. IPS30H Set Contents: R9 wooden storage box. P55 single-stage hydraulic hand pump assembly. RT ton cylinder with threaded insert hose half coupler foot hydraulic hose tee adapter pressure gauge. 2ea "-14 female x 1"-14 female threaded adapters bearing cup pulling attachment bearing pulling attachment ton 3-jaw hydraulic puller way head for ton capacity hydraulic Push-Puller with 18" legs " legs for speed crank screw cap pushing adapter adjusting screw. C1JS56 30 Ton Hydraulic Puller Set IPS30H Description IPS30H 30 ton capacity hydraulic maintenance puller set. Includes hydraulics, pullers, wooden storage box and accessories

35 CAUTION: All the items shown may not withstand the full tonnage specified. Example: When an accessory with a 1 ton capacity is used with a 7 ton puller, the setup can be used only at a force of 1 ton maximum. 17-1/2 & 30 Ton Manual & Hydraulic Puller Set IPS3017 These heavy-duty maintenance sets will more than pay for themselves, especially in saving you costly damage to parts. Lets you tackle hundreds of applications where pulling and pushing are required. IPS3017 Set Contents: R9 wooden storage box. P55 single-stage hydraulic hand pump. RT /2 ton center-hole twin cylinder with threaded insert. RT ton center-hole twin cylinder with threaded insert hose half coupler foot hydraulic hose tee adapter pressure gauge /2 ton capacity hydraulic Push-Puller with 16-1/2" legs ton capacity hydraulic Push-Puller with 18" legs /2 ton 3-jaw hydraulic puller ton 3-jaw hydraulic puller /2 ton 2-jaw puller head ton 2-jaw puller head. Combination 2/3 jaw pullers: s 1027, 1037, long jaws (3 ea) for long jaws (3 ea) for /2" legs for " legs for Speed Cranks: s 24814, screw cap cylinder cap. Adjusting Screws: s 32118, Pushing Adapters: s 34510, special puller forcing screw. Step Plate Adapter Sets: s 8075, shaft protector set. Pulley Pulling Attachments: s 679, 680. Bearing Cup Pulling Attachments: s 1154, Bearing Pulling Attachments: s 1122, 1123, 1126, Threaded Adapters: /8"-18 female x 3/8"-16 male (2ea), /8"-18 female x 1/2"-20 male (2ea), /8"-18 female x 1/2"-13 male (2ea), /8"-18 female x 5/8"-11 male (2ea), "-14 female x 5/8"-18 male (2ea), /8"-18 female x 3/4"-16 male (2ea), /8"-18 female x 3/4"-10 male (2ea), /8"-18 female x 7/8"-14 male (2ea), /8"-18 female x 7/8"-9 male (2ea), /8"-18 female x 1"-14 male (2ea), "-8 female x 5/8"-18 male (1ea), "-8 female x 1"-14 male (1ea), /4"-7 female x 5/8"-18 male (2ea), /4"-7 female x 1"-14 male (2ea), "-14 female x 1"-14 female (2ea), /8"-18 female x 3/4"-16 female (2ea), 8044 female threaded adapter set. C1JS /2 & 30 Ton Manual & Hydraulic Puller Set IPS3017 Description IPS /2 and 30 ton capacity manual and hydraulic puller set. Includes hydraulics, pullers, and accessories CAUTION: All the items shown may not withstand the full tonnage specified. Example: When an accessory with a 1 ton capacity is used with a 7 ton puller, the setup can be used only at a force of 1 ton maximum. Threaded Adapters Part Number Description C1KK Threaded Adapter, 5/8"-18 F. x 5/8"-11 M. (2)