BULLETIN MO. SERVICE PARTS LIST
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1 BULLETIN MO. SERVICE PARTS LIST I 8-- he Assembly (Large #) Tool Rest \.I Volt Armature x l/2 Pan Hd.Thread Form T Volt Field Motor Housing Nameplate Blank Fan FIG. PART NO l l l O l l DESCRIPTION OF PART Disc Nut 7 Backina Pad l/4-20 x 48 Pan Hd. Plastite T-30 Rubber Washer Spindle Retaining Washer Woodruff Key Washer Flange Spindle Shaft Spindle Locking Cog Retaining Ring Bevel Gear Side Handle lo-14 x l-7/8 Pan Hd. Plastite T-25 Flat Washer Spindle Lock Assembly Gear Case Needle Bearing Intermediate Gear Assy. 21 Intermediate Shaft Bevel Gear 23.. Intermediate Gear 24 External Retaining Ring Diaphragm Bali Bearing Brush Tube FIG. PART NO l l l DESCRIPTION OF PART 8-16 x 2-l/2 Taptite T-20 Brush Retaining Screw Carbon Brush Assembly Brush Holder Assembly Brush Holder Spring Bumper lo-24 x 2-3/4 Pan Hd. Slt. T-25 Right Handle Half 1 O-24 x 7/8 Pan Hd. Slt. Torx Screw TSC Switch Left Handle Half lo-24 Hex Nut Cord Protector Cord Set Remote TSC Module Assembly Switch Screw Terminal Block NO. REQ. (3) (5) FIG. NOTES 18 l-1/4 Oz. Type G Grease No , h Grease Cavity. l-l/2 Oz. Type B Grease, No To Build UD I~ Wall of
2 SERVICE PARTS LIST l 281 Component Parts (Small #) Are Included Tool Rest Volt Armature x 112 Pan Hd. Plastite T Volt Field Motor Housing Nameplate Blank Fan x 2-l/2 Pan Hd. Plastite T Brush Retaining Screw Carbon Brush Assembly FIG. PART NO Disc Nut Backing Pad l/4-20 x 5/8 Pan Hd. Sk. Tapt. T-30 * Spindle Washer Spindle Retaining Washer l 600 Woodruff Key Washer Flange Spindle Shaft Spindle Locking Cog l 290 Retaining Ring l Bevel Gear Side Handle x l-7/8 Pan Hd. Slt. Plastite T Flat Washer Spindle Lock Assembly Gear Case Needle Bearing Intermediate Gear Assy _- Intermediate Shaft 22 Bevel Gear 23 Intermediate Gear l l DESCRIPTION OF PART NO. REQ. External Retaining Ring Diaphragm Brush Tube FIG. PART NO * l 940 * l 050 It * * DESCRIPTION OF PART Brush Holder Assembly Brush Holder Spring Bumper 1 O-24 x 2-3/4 Pan Hd. Sk. T-25 Right Handle Half 1 O-24 x 718 Pan Hd. Slt. T-25 TSC Switch Left Handle Half Hex Nut Pin Housing Assembly 8 Quik-Lok Cord Dial I Module Assembly Switch Screw NO. REQ. (3) (5) 18 l-1/4 Oz. Type G Grease No , h Grease Cavity. l-1/2 Oz. Type B Grease, No , To Build Up Wall of Grease m Grease Cavity.
3 2-112 Pan Hd. Plastite T Disc Nut l l l l 4-l l l Backing Pad l/4-20 x 5/8 Pan Hd. Sit. Tapt. T-30 Spindle Washer Spindle Retaining Washer Woodruff Key Washer Flange Spindle Shaft Spindle Locking Cog Retaining Ring Bevel Gear Side Handle lo-14 x l-7/8 Pan Hd. Slt. Plastite T-25 Flat Washer Spindle Lock Assembly Gear Case Needle Bearing Intermediate Gear Assy. Intermediate Shaft Bevel Gear Intermediate Gear External Retaining Ring Diaphragm Brush Tube!l) Brush Holder Assembly Brush Holder Spring Bumper O-24 x Pan Hd. Slt. T Right Handle Half O-24 x 718 Pan Hd. Sk. T-25 (3) TSC Switch Left Handle Half l O-24 Hex Nut (5) Pin Housing Assembly Quik-Lok Cord Dial / Module Assembly Switch Screw 18 l-1/4 Oz. Type G Grease No , h Grease Cavity. l-112 Oz. Type B Grease, No , To Build Up Wall of Grease u Grease Cavity.
4 BULLETIN SERVICE PARTS LIST NO Volt Armature x 112 Pan Hd. Plastite T Volt Fiefd 18- * Motor Housing Service Nameplate Kit Fan x 2-l/2 Pan Hd. Plastfte T Brush Retaining Screw Carbon Brush Assembly Disc Nut Backing Pad x 518 Pan Hd. Sk. Tapt. T Spindle Washer Spindle Retaining Washer Woodruff Key Washer Flange Spindle Shaft Spindle Locking Cog l 290 Retaining Ring l Bevel Gear Side Handle O-l 4 x l-718 Pan Hd. Slt. Plastite T Flat Washer Spindle Lock Assembly Gear Case C-2200 Needle Bearing Intermediate Gear Assy Intermediate Shaft Bevel Gear Intermediate Gear External Retaining Ring l 565 Diaphragm Brush Tube FIG. PART NO. DESCRIPTION OF PART Brush Holder Assembly Brush Holder Spring Bumper O-24 x 2-3/4 Pan Hd. Sit. T-25 * l 776 Right Handle Half O-24 x 7/8 Pan Hd. Slt. T TSC Switch * Left Handle Half l Hex Nut * Blade Housing Assembly * 51 4a Cord Set * Dial I Module Assembly Switch Screw * Rubber Bumper NO. REQ. (3) (5) 18 l-114 Oz. Type G Grease No , h Grease Cavity. l-1/2 Oz. Type B Grease, No , To Build Up Wall of
5 SERVICE PARTS LIST SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS 7" HEAVY-DUTY VARIABLE SPEED POLISHER 5460 CATALOG NO. EXAMPLE: Component Parts (Small #) Are Included When Ordering The Assembly (Large #). REVISED BULLETIN DATE June 2006 WIRING INSTRUCTION STARTING SERIAL NO. 785C Tool Rest Volt Armature 8-16 x 1/2" Pan Hd. Plastite T Volt Field Motor Housing Service Nameplate Kit Fan x 2-1/2" Pan Hd. Plastite T Brush Retaining Screw Carbon Brush Assembly Disc Nut " Backing Pad /4-20 x 1/2" Pan Hd. Slt. Tapt. T Spindle Washer Spindle Retaining Washer Washer Flange Spindle Shaft Spindle Locking Cog Bevel Gear Side Handle x 1-7/8" Pan Hd. Slt. Plastite T Flat Washer Spindle Lock Assembly Gear Case Needle Bearing Intermediate Gear Assy Intermediate Shaft Bevel Gear Intermediate Gear External Retaining Ring Diaphragm Brush Tube Brush Holder Assembly Brush Holder Spring Bumper x 2-3/4" Pan Hd. Slt. T Right Handle Half x 7/8" Pan Hd. Slt. T-25 (3) TSC Switch Left Handle Half Hex Nut (5) Blade Housing Assembly Cord Set Dial / Module Assembly Switch Screw Rubber Bumper Warning Label Commutator Insulator /4 Oz. Type "Y" Grease No , In Grease Cavity. 1-1/2 Oz. Type "B" Grease, No , To Build Up Wall of
6 SERVICE PARTS LIST CATALOG NO. EXAMPLE: Component Parts (Small #) Are Included When Ordering The Assembly (Large #). SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS 7" HEAVY-DUTY VARIABLE SPEED POLISHER 5460 STARTING SERIAL NO. 785D REVISED BULLETIN WIRING INSTRUCTION DATE June 2017 See Reverse Side Tool Rest Volt Armature x 1/2" Pan Hd. Plastite T Volt Field Motor Housing Service Nameplate Kit Fan x 2-1/2" Pan Hd. Plastite T Brush Retaining Screw Carbon Brush Assembly Disc Nut " Backing Pad /4-20 x 1/2" Pan Hd. Slt. Tapt. T Spindle Washer Spindle Retaining Washer Washer Flange Spindle Shaft Spindle Locking Cog Bevel Gear Side Handle x 1-7/8" Pan Hd. Slt. Plastite T Flat Washer Spindle Lock Assembly Gear Case Needle Bearing Intermediate Gear Assy Intermediate Shaft Bevel Gear Intermediate Gear External Retaining Ring Diaphragm Brush Tube Brush Holder Assembly Brush Holder Spring Bumper x 2-3/4" Pan Hd. Slt. T Right Handle Half x 7/8" Pan Hd. Slt. T-25 (3) TSC Switch with Dial/Module Assembly Left Handle Half Hex Nut (5) Blade Housing Assembly Cord Set Rubber Bumper Warning Label Commutator Insulator /4 Oz. Type "Y" Grease No , In Grease Cavity. 1-1/2 Oz. Type "B" Grease, No , To Build Up Wall of
7 6 Red wire from 5 White wire from 4 dial to switch dial to switch Blue wire from module to switch 1 Black wire from module to switch Note: Black field wire #8 is placed in wire traps under wires #1, #3 and #4. 7 Yellow field wire to top brush 8 Black field wire (from other side) to switch 10 Black wire from to switch 9 White wire from to switch 3 Red wire from brush to switch 2 Yellow wire from module thru trap to lower brush Black wire from assembly here White wire from assembly here Feel the difference with Milwaukee. Rely only on high-grade power tools on our virtual shelves.
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