Welcome to Putzmeister Solid Pumps. Putzmeister Seite 1
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1 Welcome to Putzmeister Solid Pumps Putzmeister Seite 1
2 Quality, experience and concept are going into production 22. April 2018 Putzmeister Seite 2
3 The Performance Line Concept Plug and Operate concept for Pump + Feeder + Power Pack + Control Fast delivery time and optimal invest costs caused by standard product portfolio: KOS 740, 1040 & related feeding auger and power pack well proven technology for the reliable high-performance solution with lowest possible live cycle costs. Many years of experience are providing the best configuration selection 22. April 2018 Putzmeister Seite 3
4 The Performance Line Concept The Piston Pump: Oil hydraulic double piston pump with S-tube Sizes: KOS 740, The Feeder Unit: Electric frequency-controlled screw/screw mixer The Hydraulic Power Pack: Hydraulic power unit, CE, CI and E-SP series; times proven technology The Control System: PLC automation and visualization system The Accessories: Technically tested and coordinated accessories at industry standard 22. April 2018 Putzmeister Seite 4
5 PERFORMANCE LINE - PISTON PUMP The standard pump for individual solutions 22. April 2018 Putzmeister Seite 5
6 The Piston Pump KOS Double piston pump with S-tube (KOS) Operating Volumes: max. 60 m³/h Operating Pressures KOS 740: max. 64 bar Operating Pressures KOS 1040 & KOS 1070: max. 100 bar designed for the delivery of high viscous sludge and material with a high share of coarse grain. Designed for continuous operation (24/7). Available pump models: KOS 740, 1040 & April 2018 Putzmeister Seite 6
7 The Piston Pump KOS 22. April 2018 Putzmeister Seite 7
8 The Piston Pump Benefits Usage of S-tubes, thus no interference contours in the mass flow Low maintenance and wear, due to few moving parts Foreign bodies can be easily delivered with a size up to 60 mm (KOS 740) or up to 120 mm (KOS 1070). Insensitive against short-termed dry running Minimal suction resistance due to highvolume and unrestricted inlet of material 22. April 2018 Putzmeister Seite 8
9 The Piston Pump Technical details Equipment Features of the Basic version Low-wear S-transfer tube Monitoring of S-tube Dual chrome-plated delivery cylinder, 250 μm coating thickness 150 mm KOS 740 & mm KOS 1070 Cleaning access in the pump hopper for simple replacement of wear parts All electric sensors and actuators wired to one terminal box Fool-proved electric connection of the machine by Harting quick connection system Wear parts of DURO 22 series Manual central lubrication system ZX pump pressure connections with counterflange seal and coupling Electrical delivery rate adjustment Robust pump frame Manual central lubrication system Centralized Connection Manifold Fool-proved electric connection of the machine by Harting quick connection system 22. April 2018 Putzmeister Seite 9
10 PERFORMANCE LINE TWIN SCREW AUGER FEEDER 22. April 2018 Putzmeister Seite 10
11 The Feeding Auger THS The THS (Twin Screw Auger Feeder) is designed as Pre-compression screws The Screws generates a pre-pressure that feeds the piston pumps with highly dewatered sludge. Blades are self-cleaning as they are intermeshing Sizes: THS 222 / THS 332 / THS 532 / THS 842 Screw mixers screw mixers are the efficient and reliable solution for continuous mixing processes of two or several components. Sizes: THS 222 MX / THS 332 MX / THS 532 MX / THS 842 MX 22. April 2018 Putzmeister Seite 11
12 The Feeding Auger Benefits Robust design Outboard bearings for longer life time and easy maintenance Usage of frequency-controlled electric motors Standard rotation monitoring Wear plates inside the trough for long life time Connected to the manual central lubrication system of the KOS Can be combined with every KOS pump of the Performance Line series 22. April 2018 Putzmeister Seite 12
13 The Feeding Auger Technical details Equipment Features of the Basic version Housing in structural steel (6 mm), auger blades in structural steel (8 mm) wear plates (5 mm) Screws with wear sleeve Drive with IE3 electric motor Electric delivery rate adjustment by frequency converter (VFD) Variable direction of rotation Synchronization of shafts by spur gear box Substructure in structural steel, assembled on pump or separately Shaft sealing with grooved ring Torque limit by means of VFD as overload protection Outboard bearings auger blades (8 mm) wear plates (5 mm) Electrical drive with Frequency Converter for high torque and optimal speed 22. April 2018 Putzmeister Seite 13
14 PERFORMANCE LINE HYDRAULIC POWER UINT 22. April 2018 Putzmeister Seite 14
15 The Hydraulic power pack HA Hydraulic Oil Pumps in inline configuration Dual hydraulic circuit affects a constant high Quality of oil Wide accessibility of all operating instruments and maintenance spots No special tools required due to standard components 22. April 2018 Putzmeister Seite 15
16 The Hydraulic power pack Technical details Equipment Features of the Basic version Frame, oil tank, filter and cooling unit Main oil pump with motor Protection and control devices Oil/Air cooler with electric drive (incl. partial flow filter 10 μm) Oil tank with filler necks, ventilation filter and control glass, drain cock and opening for inspection and maintenance Pressure relief valve for the oil circuit means no motor overload even at maximum operating load All electric sensors and actuators wired to one terminal box Fool-proved electric connection of the machine by Harting quick connection system Centralized Connection Manifold Fool-proved electric connection of the machine by Harting quick connection system partial oil flow filter 10 μm 22. April 2018 Putzmeister Seite 16
17 PERFORMANCE LINE ELECTRICAL CONTROL SYSTEM 22. April 2018 Putzmeister Seite 17
18 The Control system SEP Siemens S7-300 SPS Large 15 operating panel OP 151 for simple operation and maintenance Signal Exchange with Potential-free contacts Key switch for pre-selecting the desired operating mode Electric main switch Star delta start-up for electric motors Monitoring of all installed sensors and actuators System service via mobile device (Tablet computer with PSP App) 22. April 2018 Putzmeister Seite 18
19 The Control system Technical details Equipment Features of the Basic version Supply with main switch Motor protection switch Power contactors (for star delta start-up) Circuit breakers Signal exchange by means of potential free contacts Programmable logic control (Siemens S7-300) Operating panel (Putzmeister OP 151) Amplifier cards for activating the proportional valves Fault light (red) Key switch (site-0-control room) No connection of signal cable required simple Harting connection system Delivery rate measurement Operating panel Fool-proved electric connection of the machine by Harting quick connection system 22. April 2018 Putzmeister Seite 19
20 PERFORMANCE LINE - ACCESSORIES / OPTIONS 22. April 2018 Putzmeister Seite 20
21 The Accessories & Options Piston Pump Automatic Central grease lubrication Anchor bolts set Height Adjustment Set Terminal Box in Nema 4X Different Paint work (All other RAL colors than MB 1277) Ex-proofed design S- Tube with ears Viton Piston Seals (Parts delivery, not assembled in KOS) Reduction piece delivery line: ZX125 / ZX150 incl. Counter flanges with welding ring ZX125 / ZX150 incl. Counter flanges with welding ring Screw Feeder Different Paint work (All other RAL colors than MB 1277) 22. April 2018 Putzmeister Seite 21
22 The Accessories & Options Hydraulic power unit Terminal Box in Nema 4X Different Paint work (All other RAL colors than MB 1277) Oil tank heating 3 m set of hydraulic hoses 5 m set of hydraulic hoses Anchor bolts set Control system Operating panel next to pump (incl. OP 151) Operating panel next to pump Nema 4 X (incl. OP 151) Signal cable between Control Cabinet/ Pump/ HA Stainless Steel Enclosure Nema 4X Modem for Internet support Signal exchange via Profibus DP (Siemens S7) Allen Bradley 1769 Compact Logix PLC 22. April 2018 Putzmeister Seite 22
23 PERFORMANCE LINE APPLICATIONS 22. April 2018 Putzmeister Seite 23
24 Application Dewatered sewage sludge with high solids content and fibrous, stringy material impact Various high density hazardous wastes Organic materials with abrasive solids High solids (up to 70%) minerals slurries with some coarse particles in a minus 500 micron matrix 22. April 2018 Putzmeister Seite 24
25 Application Dredging material with low water content and unexpected foreign bodies like stones etc. High abrasive solids like coal paste or fly ash High solids (up to 70%) minerals slurries 22. April 2018 Putzmeister Seite 25
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