5340/5350 MANURE SPREADER OPERATOR & PARTS MANUAL

Transcription

1 DM REV B 3/29/ /5350 MANURE SPREADER OPERATOR & PARTS MANUAL OPERATION REPLACEMENT PARTS READ complete manual CAREFULLY BEFORE attempting operation st Ave. N.W. Sioux Center, IA Toll Free: siouxautomation.com

2 REV DATE BILL OF MATERIALS DESCRIPTION A 01/06/16 DM900258/DM ADD DM (MOTOR GASKET); DM ADD HYD ; DM ADD BLT14X114NC, HYD , HYD5502C-2-2; DELETE MOTOR GASKET FROM GEARBOX ASSY B 3/29/17 REVIEWED AND UPDATED ALL BOM S AND UPDATED AS NEEDED. UPDATED DWG VIEWS AS APPROPRIATE, ADDED NOTES AND S/N NOTES Page 2

3 TABLE OF CONTENTS Model and Serial Number Identification... 4 Safety, Signal Words... 6 Equipment Safety Guidelines... 7 Highway and Transport Operations... 7 Safety Sign Care... 8 Lighting and Marking... 8 Tire Safety... 8 Before Operation... 9 During Operation... 9 Following Operation...11 Performing Maintenance...11 Spreader Run-In...12 Loading...12 Cold Weather Precautions...12 Spreader Operation...13 PTO Driveline...13 Maintenance...14 Inspection and Adjustment...14 Lubrication...15 Bolt Torque...16 Decal Locations and 5350 Base Assemblies (DM and DM900263) Final Assembly (DM900276) Final Assembly (DM900277)...23 Vertical Beater Kit (DM900270)...26 Vertical Beater Assembly (DM900255)...27 Vertical Beater Drive Assembly (DM800353)...28 Slop Gate Assembly (DM900260)...29 Chain Assemblies (DM and DM900262)...30 Apron Drive Shaft Bearing Assembly (DM900178)...31 Apron Gearbox Breakdown (DM800015) Extension Kit (DM ) Extension Kit (DM )...34 Hydraulic Assembly (DM900265)...35 Hydraulic Assembly (DM900274)...36 PTO Clutch (DM800357)...37 Drive Options...38 Light Kit (DM900260) Hub and Spindle Assemblies Hub and Spindle Assemblies...41 Model Specifications...42 Warranty...44 Page # 3

4 Thank you for purchasing a 5300 Series Dry Manure Spreader. We feel you have made a wise choice and hope you are completely satisfied with your new piece of equipment. Your new 5300 Series Dry Manure Spreader is a durable, efficient and easy to use unit. Proper care and use will result in many years of service. WARNING: TO AVOID PERSONAL INJURY OR DEATH, OBSERVE THE FOLLOWING INSTRUCTIONS: - Never overload spreader. See specifications page for rated capacity. - Ensure that anyone present is clear before applying power to any machinery used in conjunction with the spreader or when moving the spreader. - Never allow anyone in, on or near the spreader or the discharge area during loading, transporting, or unloading of manure. GENERAL INFORMATION 1. Unless otherwise specified, high-strength (Grade 5) (3 radial-line head markings) hex head bolts are used throughout assembly of this piece of equipment. 2. Whenever terms LEFT and RIGHT are used in this manual it means from a position behind spreader and facing forward. 3. When placing a parts order, refer to this manual for proper part numbers and place order by PART NO. and DESCRIPTION. 4. Read assembly instructions carefully. Study assembly procedures and all illustrations before you begin assembly. Note which parts are used in each step. This unit must be assembled in proper sequence or complications will result. MODEL AND SERIAL NUMBER IDENTIFICATION Your model and serial numbers can be located on the front left hand side of the spreader. Please copy this information and write them down inside of this manual. This will allow easy reference if the ordering of parts should become necessary. NOTE: MODEL 5340, Model: DM ZZ, S/N: Nameplate is located on the front panel of the spreader box, left hand side by the manual canister. MODEL 5350, Model: DM900263, S/N: Nameplate is located on the left side of the spreader under the angled cross tube along the bottom edge of the spreader box. Page # 4

5 NOTES OPERATION REPLACEMENT PARTS Page # 5 READ complete manual CAREFULLY BEFORE attempting operation.

6 SAFETY: YOU CAN LIVE WITH IT! TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH! THIS SYMBOL MEANS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED! SIGNAL WORDS Note: use of following signal words DANGER, WARNING, and CAUTION with safety messages. Appropriate signal word for each has been selected using following guidelines: WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices. DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or death. This signal word is to be limited to the most extreme situations typically for machine components which, for functional purposes, cannot be guarded. CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. If you have questions not answered in this manual, require additional copies, or if your manual is damaged, please contact your dealer or Sioux Automation Center Inc., 877 1st Ave NW, Sioux Center, IA 51250, ph: (712) or Toll Free: , Fax: (712) Page # 6

7 SAFETY SAFETY...YOU CAN LIVE WITH IT EQUIPMENT SAFETY GUIDELINES Every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section. To avoid personal injury, study the following precautions and insist those working with you, and you yourself, follow them. In order to provide a better view, certain illustrations in this manual may show an assembly with a safety shield removed. However, equipment should never be operated in this condition. Keep all shields in place. If shield removal becomes necessary for repairs, replace shield prior to use. Replace any CAUTION, WARNING, DANGER or instruction safety decal that is not readable or is missing. Location of such decals is indicated in this manual. The part numbers for the decals are located in the lower right hand corner of the decal, and listed in this manual on the following pages. Do not attempt to operate this equipment under the influence of alcohol or drugs. Review safety instructions with all users annually. Operator should be a responsible adult. DO NOT ALLOW PERSONS TO OPERATE OR ASSEMBLE THIS UNIT UNTIL THEY HAVE READ THIS MANUAL AND HAVE DEVELOPED A THOROUGH UNDERSTANDING OF THE SAFETY PRECAUTIONS AND PROPER OPERATIONAL PROCEDURES. Do not paint over, remove, or deface any safety signs or warning decals on your equipment. Observe all safety signs and practice the instructions on them. Never exceed limits of a piece of machinery. If its ability to do a job, or to do so safely is in question DON T TRY IT. HIGHWAY AND TRANSPORT OPERATIONS * SAFETY CHAINS: If equipment is going to be transported on a public highway, always follow state and local regulations regarding safety chains and auxiliary lighting. Be sure to check with local law enforcement agencies for you own particular regulations. If required, safety chains should be obtained and installed. Only safety chains (not elastic or nylon/plastic tow straps) should be used to retain connection between towing and towed machines in event of separation of primary attaching system. Use a high strength, appropriately sized hitch pin with a mechanical retainer and attach safety chains. Criss cross chains under the tongue and secure to draw bar cage, mounting loops or bumper frame. * Adopt safe driving practices: - Keep brake pedals latched together at all times. NEVER USE INDEPENDENT BRAKING WITH MACHINE IN TOW. LOSS OF CONTROL AND/OR UPSET OF UNIT CAN RESULT. - Always drive at a safe speed relative to local conditions, ensure that your speed is low enough for an emergency stop. Keep speed to a minimum. - Reduce speed prior to turns to avoid risk of overturning. - Always keep vehicle in gear to provide engine braking when going downhill. Do not coast. - Do not drink and drive! Comply with state and local laws governing highway safety and movement of farm machinery on public roads. Use approved accessory lighting, flags and necessary warning devices to protect operators of other vehicles on highway during transport. Various safety lights and devices are available from your dealer. Page # 7

8 SAFETY Use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use. Local laws should be checked for all highway lighting and marking requirements. Plan your route to avoid heavy traffic. Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow bridges, intersections, etc. Be observant of bridge load ratings. Do not cross bridges rated lower than gross weight at which you are operating. Watch for obstructions overhead and side to side while transporting. Always operate equipment in a position to provide maximum visibility. Make allowances for increased length and weight of equipment when making turns, stopping unit, etc. LIGHTING AND MARKING It is the responsibility of the customer to know lighting and marking requirements of the local highway authorities and to install and maintain the equipment to provide compliance with the regulations. Add extra lights when transporting at night or during periods of limited visibility. Lighting kits are available from your dealer or from the manufacturer. SAFETY SIGN CARE Keep safety signs clean and legible at all times. Replace safety signs that are missing or have become illegible. Replaced parts that displayed safety signs should also display current safety sign. Safety signs are available from your distributor, dealer parts department, or the factory. How to install safety signs: Be sure that installation area is clean and dry. Decide on exact position before you remove backing paper. Remove smallest portion of split backing paper. Align decal over specified area and carefully press small portion with exposed sticky backing in place. Slowly peel back remaining paper and carefully smooth remaining portion of decal into place. Small air pockets can be pierced with a pin and smoothed out using piece of decal backing paper. TIRE SAFETY Failure to follow proper procedures when mounting a tire on a rim can produce an explosion which may result in a serious injury or death. Do not attempt to mount a tire unless you have the proper equipment and experience to do the job. Inflating or servicing tires can be dangerous. Whenever possible, trained personnel should be called to service and/or mount tires. Always order and install tires and wheels with appropriate type and load capacity to meet or exceed anticipated weight to be placed on the equipment. DO NOT weld on a tire rim. Page # 8

9 SAFETY REMEMBER: Your best assurance against accidents is a careful and responsible operator. If there is any portion of this manual or function you do not understand, contact your local authorized dealer or manufacturer. BEFORE OPERATION: Carefully study and understand this manual. Do not wear loose-fitting clothing which may catch in moving parts. Always wear protective clothing and substantial shoes. It is recommended that suitable hearing and eye protection be worn. Operator may come in contact with certain materials which may require specific safety equipment relative to handling of such materials. Keep wheel and lug nuts tightened to specified torque. Ensure that agricultural implement tires are inflated evenly. Give unit a visual inspection for any loose bolts, worn parts, or cracked welds, and make necessary repairs. Follow maintenance safety instructions included in this manual. Be sure there are no tools lying on or in equipment. Do not use unit until you are sure that area is clear, especially around children and animals. Don t hurry the learning process or take the unit for granted. Ease into it and become familiar with your new equipment. Practice operation of your equipment and its attachments. Completely familiarize yourself and other operators with its operation before using. Make sure that brakes are evenly adjusted. NEVER CHECK THE SPREADER WHILE IT IS OPERATING! DURING OPERATION Be aware of bystanders, PARTICULARLY CHILDREN! Always look around to make sure that it is safe to start the engine or to move the unit. This is particularly important with higher noise levels and quiet cabs, as you may not hear people shouting. NO PASSENGERS ALLOWED- Do not allow anyone to ride on or inside the spreader at any time! Keep hands and clothing clear of moving parts. Do not clean, lubricate, or adjust your equipment while it is moving. When halting operation, even periodically, set parking brakes, disengage PTO, shut off engine, and remove ignition key. Be especially observant of operating area and terrain. Watch for holes, rocks, or other hidden hazards. Always inspect area prior to operation. - DO NOT operate near edge of drop-off or banks. - DO NOT operate on steep slopes as overturn may result. Page # 9

10 SAFETY - Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops. Pick the most level possible route when transporting across fields. Avoid edges of ditches, gullies, and steep hillsides. Be extra careful when working on inclines. Maneuver at safe speeds. Avoid overhead wires or other obstacles. Contact with overhead lines could cause serious injury or death. Avoid loose gravel, rocks, and holes; they can be dangerous for equipment operation or movement. Allow for unit length when making turns. Do not walk or work under raised components or attachments unless securely positioned and blocked. Keep all bystanders, pets, and livestock clear of work area. Operate vehicle from operators seat only. Never stand alongside of unit with engine running or attempt to start engine and/or operate machine while standing alongside of unit. Never leave running equipment unattended. As a precaution, always re-check hardware on equipment following every 100 hours of operation. Correct all problems. Follow maintenance safety procedures. Do not allow operation of this unit by inexperienced or unqualified people. Keep all unqualifed people away from the spreader during operation. Operators of this unit must be alert and use good judgement at all times. Operator should not climb on ladder or any part of the spreader when loading, or discharging material. Be sure the inside of the spreader is clear of any obstruction before operating. Use caution when working around the discharge area. Stay clear of the beaters. These are controlled from the cab and could operate without warning, which could cause severe injury or death. Always stop engine and remove keys before working close to discharge area. Never attempt to release jammed materials or clean material from any area of the discharge without stopping engine and removing keys first. Moving parts can be hidden by materials, and stopped parts can start unexpectedly, causing severe injury or death. Always stop engine and remove keys before attempting to remove any jammed material or to clean the spreader. Never put arms or feet inside unit, or near discharge area, nor climb on or in spreader while it is running. NEVER allow anyone to position themselves over or near the top of the spreader while it is running. Rotating augers, and sprockets can grab clothing or create pinch points which can cause severe injury or death to the operator or to bystanders. Always stop engine and remove keys so that the spreader cannot be accidentally turned on while inspecting, servicing, repairing or cleaning. Page # 10

11 SAFETY FOLLOWING OPERATION Following operation, set brakes, shut off engine and remove the ignition key. Store unit in an area away from human activity. Do not park equipment where it will be exposed to livestock for long periods of time. Damage and livestock injury could result. Do not permit children to play on or around stored unit. Make sure all parked machines are on a hard, level surface and engage all safety devices. Wheel chocks may be needed to prevent unit from rolling. DANGER! ALWAYS DISENGAGE PTO, STOP ENGINE AND REMOVE IGNITION KEY BEFORE SERVICING ANY COMPONENT ON THIS EQUIPMENT. FAILURE TO FOLLOW THIS RULE CAN RESULT IN SERIOUS INJURY OR DEATH! PERFORMING MAINTENANCE Good maintenance is your responsibility. Poor maintenance is an invitation to trouble. Make sure there is plenty of ventilation. Never operate engine in a closed building. Exhaust fumes may cause asphyxiation. A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this equipment. Before working on this machine, set brakes, shut off engine and remove ignition key. Always use safety support and block wheels. Never use a jack to support machine. Always use proper tools or equipment for job at hand. Use extreme caution when making adjustments. Follow torque chart in this manual when tightening bolts and nuts. When replacing bolts, refer to owner s manual. Refer to bolt torque chart for head identification marking. When working on parts that have hydraulic fluid, remember the following: - Never use your hands to locate a hydraulic leak on attachments. Use a small piece of cardboard or wood. Hydraulic fluid escaping under pressure can penetrate skin. - Openings in skin and minor cuts are susceptible to infection from hydraulic fluid. Without immediate medical treatment, serious infection and reactions can occur. - When disconnecting hydraulic lines, shut off hydraulic supply and relieve all hydraulic pressure. Replace all shields and guards after servicing and before moving. After servicing, be sure all tools, parts and service equipment are removed. Do not allow grease or oil to build up on any steps or platform. IMPORTANT: When welding on this unit, do not allow the current to flow through the bearings or apron chains; ground directly to the item being welded. Page # 11

12 SPREADER SETUP AND OPERATION Always refer to Safety and Decal sections of this manual before operating this spreader. SPREADER RUN-IN 1. CHECK FOR PROPER ASSEMBLY, adjustment, and lubrication. Oil all apron chains and check to be sure all bolts and set screws are tight. Review Safety, Maintenance and Lubrication sections for more information. 2. BE SURE ALL SHIELDS ARE PROPERLY IN PLACE, including any tractor driveline shields. 3. CHECK FOR AND REMOVE ANY FOREIGN OBJECTS IN THE SPREADER BOX AND DISCHARGE AREA. 4. BE SURE NO ONE IS NEAR THE SPREADER. 5. TEST RUN THE SPREADER. a. Raise and lower the hydraulic slop gate several times. b. With the spreader empty and the hydraulic slop gate raised, start the apron and beaters. c. Run for at least 5 minutes at the recommended operating speed. d. Stop the spreader, turn off the towing vehicle engine and remove the ignition keys. e. Check the spreader drive components to be sure they are not abnormally hot. If any of these items are not running as indicated, immediately repair or contact your service representative. Refer to Inspection and Adjustment section for the proper alignment and tension settings. Always refer to the Safety and Operation sections of this manual before operating or servicing the spreader. LOADING AVOID LOADING ROCKS AND OTHER SOLID OBJECTS INTO THE SPREADER. Before loading the spreader, be sure the hydraulic slop gate is closed and there are no obstructions in the beaters or discharge opening. Inspect the spreader to see that it is in good mechanical condition and that all shields are in place and functional. NEVER CHECK THE SPREADER WHILE IT IS OPERATING! COLD WEATHER PRECAUTIONS IN FREEZING WEATHER, make sure the apron, beaters and the slop gate are not frozen with manure. If this appears likely, disengage the PTO, turn off the engine, remove ignition key, and loosen the frozen area before loading and immediately clean after spreading. CHECK THE DISCHARGE AREA. Be sure the gate is clear of frozen material, and the discharge area is clean. Run the gate up and down several times before loading and after spreading to help keep the sides clear. It is best to leave the gate partially open during storage to help avoid freezing down. In extremely cold weather allow spreader hydraulic system to warm up before loading by running at low RPM. Page # 12

13 SPREADER OPERATION OPERATION BEFORE OPERATING, BE SURE NO ONE IS NEAR THE SPREADER AND THAT THE DISCHARGE AREA IS CLEAR OF ALL OBJECTS AND PERSONS THAT COULD BE HARMED IF MATERIAL IS DISCHARGED. 1. With the towing vehicle stopped and the engine throttled down, place the transmission in a gear that will provide the proper ground speed. NOTE: For best results, steps 2-5 should be done as smoothly and quickly as possible. 2. Adjust apron speed to lowest speed selection. 3. Engage the PTO. 4. Raise the slop gate to full up position. 5. Start towing vehicle in motion, accelerate the throttle to PTO speed and engage the apron drive. DO NOT EXCEED THE PTO SPEED! 6. The spread rate is controlled by the engine RPM, ground speed and apron speed. The type of material being spread affects the rate at which the material is discharged from the spreader. Semi-liquid materials will discharge faster than the more solid type materials. By coordinating the ground speed with the apron speed, the coverage can be varied from a light to a heavy spread. 7. When the spreader is empty, shut off the apron drive, lower the endgate and disengage the PTO. During freezing conditions, be sure that the spreader is cleaned out to prevent the apron from freezing down. Refer to Cold Weather Precautions section of this manual for more information. If a problem should occur while unloading the spreader, or if spreader needs cleaned after it has been emptied, NEVER leave the cab without first disengaging the PTO and turning off the engine and removing the ignition key. PTO DRIVELINE The DM 5300 series spreaders equipped with vertical beaters use a PTO clutch system to protect the drive system components from overload. The PTO clutch is located in the rear of the spreader between the driveline and the beater assembly gearbox. When an overload condition is encountered the clutch will disengage and the beaters will stop rotating. The clutch will produce an audible clicking noise. This signals the need to throttle down, disable the apron drive, and disengage the PTO. Disengaging the PTO will allow the overload clutch to reset itself. Before restarting the spreader set the parking brake, shut off the engine, remove the key from the ignition and visibly check for any obstructions in the beaters. NEVER CHECK THE SPREADER WHILE IT IS OPERATING! After carefully removing any obstructions from the beaters make sure the discharge area is clear of all personnel and tools before restarting the engine. Restart the engine, and engage the PTO. Listen for the clutch and make sure it is not clicking. If the beaters are running free, place the towing vehicle in gear and proceed with forward motion while slowly engaging the apron drive. Always refer to Safety and Decal sections of this manual before operating this spreader. Page # 13

14 SPREADER MAINTENANCE MAINTENANCE Poor maintenance of the spreader can cause safety hazards and untimely failure of parts in the spreader. Routine maintenance keeps people safe and the spreader operating at top efficiency. Good maintenance is YOUR responsibility. Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement parts must be used to restore your equipment to original specifications. Manufacturer will not claim responsibility for use of unapproved parts or accessories and other damages as a result of their use. If equipment has been altered in any way from original design, manufacturer does not accept any liability for injury or warranty. INSPECTION AND ADJUSTMENT Safety shielding must be checked to ensure all sheidling is in place and functioning properly. Replace all damaged or missing shielding immediately! Contact your nearest dealer or the Sioux Automation Center Inc. parts and service department for more information. Check bolts and set screws after the first few hours of use and each month thereafter, to ensure they are tight. Tighten bolts and set screws as necessary. Apron chain tighteners must be checked to ensure sufficient tension on the chain, which allows the chain to run smoothly. Also check the apron chain for wear and proper alignment. Replace apron chain if necessary. Apron chain connector links must have the legs of the cotter pins facing the direction of chain travel. IMPORTANT: Be sure to keep tension on apron chains. To determine proper apron chain tension, lift up on a slat in the center section of the chain inside the box. The tension is adjusted properly when there is approximately 3-4 inches of clearance under the slat. Use the apron tightener bolts located at the front of the unit at each end of the apron chain shafts to adjust tension if necessary. They should be adjusted evenly for their respective assembly. If the apron is still loose, remove one link from each side of that apron chain assembly and re-adjust the tension. CAUTION: Over tightening can cause permature failure of the drive components. Safety decals must be legible at all times. If any safety decals are removed, obstructed or otherwise no legible, they should be replaced immediately. Keep all decals clean! Wheel bolts and lug nuts must be kept properly torqued. Damage to the rim may occur if wheel bolts and lug nuts are not kept properly torqued. Refer to bolt torque chart located in this manual. DANGER! ALWAYS DISENGAGE PTO, STOP ENGINE AND REMOVE IGNITION KEY BEFORE SERVICING ANY COMPONENT ON THIS EQUIPMENT. FAILURE TO FOLLOW THIS RULE CAN RESULT IN SERIOUS INJURY OR DEATH! Page # 14

15 LUBRICATION It is extremely important that the following lubrication schedule be followed: Bearings: Use a good quality multi-purpose grease. Replace all damaged or missing grease zerks immediately. Always clean zerks before using grease gun. Pump the grease in slowly until a slight bead forms around the bearing seals. Once a month check lines and connections on grease banks for leaks. Gearbox Oil: Use a good high quality gear lube. Use a gear lube that meets or exceeds the specifications listed below. Change yearly or whenever contaminated. Do not mix oils. Before operating a new spreader, the apron chains should be liberally lubricated and then the unit operated under a no-load condition. This break-in period will allow the apron chains to be thoroughly lubricated and thus minimize heat-up during operation. The lubrication of the overrunning clutch should be treated the same as a normal cross and bearing joint in a driveline (see section F below). Lubrication of these components should be done when being operated on a regular basis. In the case of the overrunning clutch, grease should be applied to the zerk until the grease starts to purge from the snap ring attatched to the housing. After this purging, rotate the clutch hub a few times and purge again. For a high daily use application, a twice a day lubrication practice would be necessary. LOCATION DESCRIPTION INTERVAL LUBRICANT A APRON BEARING 8 HOURS GREASE B BEATER GEARCASE (check level) CHANGE LUBRICANT 40 HOURS 1000 HRS/YEARLY OIL 80W90 C APRON GEARCASE (check sight glass) CHANGE LUBRICANT 40 HRS/WEEKLY 1000 HRS/YEARLY OIL 80W90 D FLANGED BEARING 8 HOURS GREASE E PILLOW BLOCK BEARING 8 HOURS GREASE F UNIVERSAL JOINT (driveline) 8 HOURS GREASE G BEATER AUGER BEARING 8 HOURS GREASE H WHEEL BEARING (repack) YEARLY GREASE I TANDEM PIVOT 8 HOURS GREASE Page # 15

16 BOLT TORQUE TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAP SCREWS. Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt. NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembly of equipment. Torque Specifications Torque figures indicated are valid for non-greased or non-oiled threads and heads unless otherwise specfied. Therefore, do not grease or oil bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by 5%. * GRADE or CLASS value for bolts and capscrews are identified by their head markings. Bolt Torque for Standard bolts * GRADE 2 GRADE 5 GRADE 8 A lb-ft (N.m) lb-ft (N.m) lb-ft (N.m) 1/4 6 (8) 9 (12) 12 (16) 5/16 10 (13) 18 (25) 25 (35) 3/8 20 (27) 30 (40) 45 (60) 7/16 30 (40) 50 (70) 80 (110) 1/2 45 (60) 75 (100) 115 (155) 9/16 70 (95) 115 (155) 165 (220) 5/8 95 (130) 150 (200) 225 (300) 3/4 165 (225) 290 (390) 400 (540) 7/8 170 (230) 420 (570) 650 (880) (300) 630 (850) 970 (1310) Bolt Torque for Metric bolts * CLASS 8.8 CLASS 9.8 CLASS 10.9 A lb-ft (N.m) lb-ft (N.m) lb-ft (N.m) 6 9 (13) 10 (14) 13 (17) 7 15 (21) 18 (24) 21 (29) 8 23 (31) 25 (34) 31 (42) (61) 50 (68) 61 (83) (106) 88 (118) 106 (144) (169) 140 (189) 170 (230) (263) 216 (293) 263 (357) (363) (493) (513) (689) (699) (952) (886) (1206) GRADE-2 GRADE-5 GRADE-8 CLASS 8.8 CLASS 9.8 CLASS Page # 16

17 DECAL LOCATION ITEM # QTY 5340 QTY 5350 PART # DESCRIPTION DEC102 GREASE GUN DEC105 DRIVELINE ROTATION DANGER DEC106 OWNERS MANUAL CAUTION DEC107 EXPOSED CHAIN WARNING DEC109 WELDING CAUTION DEC118 HYDRAULIC OIL WARNING DEC165 CLIMBING DANGER DEC375 MODEL & SERIAL NUMBER DEC387 SHUTDOWN & STARTUP WARNING DEC388 BEATER DANGER DEC389 SLOPGATE CRUSH WARNING DEC393 FEMA DEC406 BEATER HAZARD DEC407 FLYING DEBRIS HAZARD DEC DEC DEC626 SAC LOGO DECSMVMETAL SLOW MOVING VEHICLE STI AMBER REFLECTOR DECALS SHOULD BE LEGIBLE AT ALL TIMES. If decals are removed, obstructed or otherwise illegible, they should be replaced immediately. NOTE: MODEL 5340 SHOWN, BUT LOCATIONS ARE THE SAME ON BOTH MODELS UNLESS OTHERWISE STATED. NOTE: LOCATIONS FOR DEC375 (MODEL NUMBER AND SERIAL NUMBER DECAL) MAY BE LOCATED DIFFERENTLY THAN SHOWN. REFER TO NAMEPLATE SECTION OF THIS MANUAL FOR MORE INFORMATION. Page # 17

18 5340 AND 5350 BASE ASSEMBLIES PART # DM DM DESCRIPTION 5340 BASE ASSEMBLY 5350 BASE ASSEMBLY ITEM # QTY QTY PART # DESCRIPTION BLT12X112NC 1/2 X 1-1/2 BOLT BLT14X40MM 14MM X 40MM BOLT BLT1X312NC 1 X 3-1/2 BOLT BLT34X212NC 3/4 X 2-1/2 BOLT BLT38X112CNC 3/8 X 1-1/2 CARRIAGE BOLT BLT38X112NC 3/8 X 1-1/2 BOLT BLT38X114CNC 3/8 X 1-1/4 CARRIAGE BOLT BLT38X1CNC 3/8 X 1 CARRIAGE BOLT BLT38X214NC 3/8 X 2-1/4 BOLT BLT516X1NC 5/16 X 1 BOLT BLT516X34CNC 5/16 X 3/4 CARRIAGE BOLT BLT516X34ONC 5/16 X 3/4 SLOTTED TRUSS BOLT BLT58X134NCML 5/8X1-3/4 G8 BOLT BLT58X212NC 5/8 X 2-1/2 BOLT BUS1X2X18 THRUST BEARING BUSHING BUS2X214X112 BRONZE BUSHING DEC375 MODEL AND SERIAL # DECAL DEC393 FEMA DECAL DM SPACER, 3/4 THICK, 2-1/4 X 4-1/ DM RETAINER DM ORBIT MOTOR DM MM X 10MM KEY DM HINGE DM APRON GEARBOX DM FLOOR CAP, LONG DM APRON SHAFT COVER DM GEARBOX TORQUE ARM DM FLOOR CAP, LONG 0 1 DM FLOOR CAP, LONG DM FRONT SEAL RETAINER DM FLOOR 0 2 DM FLOOR DM BRACKET TIGHTENER DM IDLER SHAFT GUIDE DM SPACER DM FRONT SEAL DM TORQUE ARM SPACER DM APRON CHAIN TIGHTENER DM HEADGATE WELDMENT DM LEFT HAND REAR SLOP GATE SUPPORT DM RIGHT HAND REAR SLOP GATE SUPPORT ITEM # QTY QTY PART # DESCRIPTION DM BOX WELDMENT 0 1 DM BOX WELDMENT DM APRON DRIVE SHAFT DM APRON IDLER SHAFT DM CHAIN TIGHTENER BRACKET DM CHAIN SHIELD DM APRON DRIVE BEARING DM BOLT MOTOR GASKET DM DRIVE SHAFT BEARING ASSEMBLY DM SLOP GATE ASSEMBLY DM APRON CHAIN, 121-1/2 LONG DM APRON CHAIN, 38-1/4 LONG 0 2 DM APRON CHAIN, 110-1/4 LONG HYDPMC9020 SLOP GATE CYLINDER MON MANUAL CANISTER NUT12NC 1/2 NUT NUT1LOCKNC 1 LOCK NUT NUT34JAMNC 3/4 JAM NUT NUT34NC 3/4 NUT NUT38LOCKNC 3/8 LOCK NUT NUT38NC 3/8 NUT NUT516LOCKNC 5/16 LOCK NUT NUT516NC 5/16 NUT NUT58LOCKNC 5/8 LOCK NUT NUT58NC 5/8 NUT OIL80W90 80W90 OIL (6 PINTS) OSW DOOR LATCH SP10X34TS #10 SELF TAPPING SCREW SPBUS214NR14G 14GA BUSHING SPDHB12X40MM 12MM X 14MM SOCKET HEAD BOLT SPOSRG55MM 55MM SNAP RING WSH12FLAT 1/2 FLAT WASHER WSH12LOCK 1/2 LOCK WASHER WSH12LOCKMM 12MM LOCK WASHER WSH14LOCKMM 14MM LOCK WASHER WSH1FLAT 1 FLAT WASHER WSH34LOCK 3/4 LOCK WASHER WSH38FLAT 3/8 FLAT WASHER WSH38LOCK 3/8 LOCK WASHER WSH516FLAT 5/16 FLAT WASHER WSH516LOCK 5/16 LOCK WASHER WSH58LOCK 5/8 LOCK WASHER Page # 18

19 Page # AND 5350 BASE ASSEMBLIES

20 5340 FINAL ASSEMBLY (DM900276) PART # DM DESCRIPTION 5340 TRAILER ASSEMBLY WITH VERTICAL BEATER ASSEMBLY ITEM # NOTE: FOR MODEL: 5340 (DM ZZ) S/N: REPLACEMENT PARTS - SEE ENGINEERING 5340 QTY PART # DESCRIPTION 1 2 BLT114X8NC 1-1/4 X 8 BOLT 2 4 BLT12X114NC 1/2 X 1-1/4 BOLT 3 2 BLT12X2NC 1/2 X 2 BOLT 4 7 BLT14X34NC 1/4 X 3/4 BOLT 5 16 BLT1X212NC 1 X 2-1/2 BOLT 6 3 BLT1X7NF 1 X 7 BOLT FINE THREADS, GRADE BLT34X6NF 3/4 X 6 BOLT FINE THREADS, GRADE BLT516X1NC 5/16 X 1 BOLT 9 2 BLT516X34ONC 5/16 X 3/4 SLOTTED TRUSS BOLT 10 8 BLT716X2NC 7/16 X 2 BOLT 11 1 BLTU24 U-BOLT 12 1 BRGRAK138 PILLOW BLOCK BEARING 13 4 BRGRCJT138 2 BOLT FLANGE BEARING 14 1 DECSMVMETAL METAL SMV DECAL 15 1 DM GA SHIM 16 1 DM HINGE 17 1 DM SMV DECAL BRACKET 18 1 DM DRIVELINE BRACKET 19 1 DM PTO SHIELD 20 4 DM HITCH PIN 21 1 DM AND 5350 TRAILER MANUAL 22 1 DM SINGLE AXLE WELDMENT 23 1 DM HITCH WELDMENT 24 4 DM /8 HYDRAULIC HOSE, 183 LONG 25 2 DM /4 HYDRAULIC HOSE, 210 LONG 26 1 DM HITCH BASE 27 2 DM BOLT HUB SPINDLE ASSEMBLY 28 2 DM TIRE 29 1 DM BASE ASSEMBLY 30 1 DM LIGHT KIT 31 1 DM VERTICAL BEATER KIT 32 4 HYD2701LN-6-6 BULKHEAD ELBOW 33 2 HYD2701LN1212 BULKHEAD ELBOW 34 2 HYD304-C-12 HYDRAULIC CAP 35 4 HYD304-C-6 HYDRAULIC CAP 36 4 HYD DEG ELBOW 37 2 HYD HYDRAULIC CONNECTOR 38 2 HYD R HYDRAULIC ADAPTER WITH RESTRICTOR 39 2 HYD HYDRAULIC ADAPTER ELBOW 40 1 JACK198SWL JACK 41 2 KEY516X112 KEY 42 2 KN SPROCKET,50,B,16,1-3/ MON SHIELD SUPPORT ITEM # Page # QTY PART # DESCRIPTION 44 1 MON FRONT SHAFT, LONG 45 1 MON REAR SHAFT, 128 LONG 46 1 MON SAFETY CHAIN 47 2 NUT114JAMLNC 1-1/4 NYLOCK JAM NUT 48 6 NUT12NC 1/2 NUT 49 7 NUT14NC 1/4 NUT NUT1LOCKNC 1 LOCK NUT 51 3 NUT1NF 1 NUT FINE THREAD, GRADE NUT34LOCKNF 3/4 LOCK NUT, FINE THREAD 53 1 NUT34NF 3/4 NUT FINE THREAD, GRADE NUT38NC 3/8 NUT 55 2 NUT516LOCKNC 5/16 LOCK NUT 56 2 NUT516NC 5/16 NUT 57 8 NUT716NC 7/16 NUT RC502 ROLLER CHAIN 59 1 RC502CON ROLLER CHAIN CONNECTOR LINK 60 2 SP14X34TS 1/4 X 3/4 SELF TAPPING SCREW SPCABLETIEMED CABLE TIES 62 8 SPCP14X3 1/4 X 3 COTTER PIN 63 3 SPGH48 48 LONG GREASE HOSE 64 1 SPGH72 72 LONG GREASE HOSE 65 4 SPGZRK618 GREASE ZERK 66 1 SPPPI207V HITCH CLEVIS STI TRIMLOCK EDGE GUARD 68 2 WSH114FLAT 1-1/4 FLAT WASHER 69 4 WSH12FLAT 1/2 FLAT WASHER 70 4 WSH12LOCK 1/2 LOCK WASHER 71 9 WSH14LOCK 1/4 LOCK WASHER WSH1FLAT 1 FLAT WASHER 73 3 WSH1LOCK 1 LOCK WASHER 74 8 WSH2FLAT 2 FLAT WASHER 75 4 WSH516FLAT 5/16 FLAT WASHER 76 2 WSH516LOCK 5/16 LOCK WASHER 77 8 WSH716FLAT 7/16 FLAT WASHER 78 8 WSH716LOCK 7/16 LOCK WASHER

21 Page # FINAL ASSEMBLY (DM900276)

22 Page # FINAL ASSEMBLY (DM900276)

23 ITEM # PART # DM QTY 5350 FINAL ASSEMBLY (DM900277) DESCRIPTION 5350 TRAILER ASSEMBLY WITH VERTICAL BEATER ASSEMBLY PART # DESCRIPTION 1 4 BLT12X114NC 1/2 X 1-1/4 BOLT 2 2 BLT12X2NC 1/2 X 2 BOLT 3 8 BLT14X112NC 1/4 X 1-1/2 BOLT 4 2 BLT14X114NC 1/4 X 1-1/4 BOLT 5 7 BLT14X34NC 1/4 X 3/4 BOLT 6 17 BLT1X212NC 1 X 2-1/2 BOLT 7 3 BLT1X7NF 1 X 7 BOLT FINE THREADS, GRADE BLT34X6NF 3/4 X 6 BOLT FINE THREADS, GRADE BLT516X1NC 5/16 X 1 BOLT 10 2 BLT516X34ONC 5/16 X 3/4 SLOTTED TRUSS BOLT 11 4 BLT58X6NC 5/8 X 6 BOLT 12 8 BLT716X2NC 7/16 X 2 BOLT 13 1 BLTU24 U-BOLT 14 1 BRGRAK138 PILLOW BLOCK BEARING 15 4 BRGRCJT138 2 BOLT FLANGE BEARING 16 1 DECSMVMETAL METAL SMV DECAL 17 1 DM GA SHIM 18 1 DM HINGE 19 4 DM UHMW PAD 20 1 DM SMV DECAL BRACKET 21 1 DM DRIVELINE BRACKET 22 1 DM PTO SHIELD 23 2 DM /4 SHIM 24 4 DM HITCH PIN 25 1 DM AND 5350 TRAILER MANUAL 26 2 DM AXLE WELDMENT 27 1 DM AXLE BOX WELDMENT 28 2 DM BOGIE WELDMENT 29 1 DM HITCH WELDMENT 30 4 DM /8 HYDRAULIC HOSE, 221 LONG 31 2 DM /4 HYDRAULIC HOSE, 248 LONG 32 1 DM HITCH BASE 33 1 DM BASE ASSEMBLY 34 1 DM LIGHT KIT 35 4 DM HUB ASSEMBLY 36 1 DM VERTICAL BEATER KIT 37 4 HYD2701LN-6-6 BULKHEAD ELBOW 38 2 HYD2701LN1212 BULKHEAD ELBOW 39 2 HYD304-C-12 HYDRAULIC CAP 40 4 HYD304-C-6 HYDRAULIC CAP 41 4 HYD DEG ELBOW 42 2 HYD5502C-2-2 SHORT 90 DEG ELBOW 43 2 HYD HYDRAULIC CONNECTOR 44 2 HYD R HYDRAULIC ADAPTER WITH RESTRICTOR 45 2 HYD HYDRAULIC ADAPTER ELBOW ITEM # Page # 23 NOTE: 1 - FOR MODEL: 5350 (DM900263) S/N: REPLACEMENT PARTS - SEE ENGINEERING 2 - FOR S/N: N08453, N08454 AND N08455, DM IS USED IN PLACE OF DM QTY PART # DESCRIPTION 46 1 JACK198SWL JACK 47 2 KEY516X112 KEY 48 2 KN SPROCKET,50,B,16,1-3/ MON SUPPORT SHIELD 50 1 MON FRONT SHAFT, LONG 51 1 MON REAR SHAFT, 128 LONG 52 1 MON SAFETY CHAIN 53 2 NUT114CSTL 1-1/4 CASTLE NUT FINE THREAD 54 6 NUT12NC 1/2 NUT NUT14NC 1/4 NUT NUT1LOCKNC 1 LOCK NUT 57 3 NUT1NF 1 NUT FINE THREADS, GRADE NUT34LOCKNF 3/4 LOCK NUT, FINE THREADS 59 1 NUT34NF 3/4 NUT FINE THREADS, GRADE NUT38NC 3/8 NUT 61 2 NUT516LOCKNC 5/16 LOCK NUT 62 2 NUT516NC 5/16 NUT 63 4 NUT58LOCKNC 5/8 LOCK NUT 64 8 NUT716NC 7/16 NUT RC502 ROLLER CHAIN 66 1 RC502CON ROLLER CHAIN CONNECTOR LINK 67 2 SP14X34TS 1/4 X 3/4 SELF TAPPING SCREW SPCABLETIEMED CABLE TIES SPCP14X3 1/4 X 3 COTTER PIN 70 2 SPGH36 36 LONG GREASE HOSE 71 1 SPGH48 48 LONG GREASE HOSE 72 5 SPGH60 60 LONG GREASE HOSE 73 8 SPGZRK618 GREASE ZERK 74 1 SPPPI207V HITCH CLEVIS 75 2 STI LOOM CLAMP STI TRIMLOCK EDGE GUARD 77 4 TA1800X225X10HP TIRE 78 4 WSH12FLAT 1/2 FLAT WASHER 79 4 WSH12LOCK 1/2 LOCK WASHER WSH14FLAT 1/4 FLAT WASHER WSH14LOCK 1/4 LOCK WASHER WSH1FLAT 1 FLAT WASHER 83 3 WSH1LOCK 1 LOCK WASHER 84 8 WSH2FLAT 2 FLAT WASHER 85 4 WSH516FLAT 5/16 FLAT WASHER 86 2 WSH516LOCK 5/16 LOCK WASHER 87 4 WSH58FLAT 5/8 FLAT WASHER 88 8 WSH716FLAT 7/16 FLAT WASHER 89 8 WSH716LOCK 7/16 LOCK WASHER

24 5350 FINAL ASSEMBLY (DM900277) NOTES: 1) SHIMS MAY NEED TO BE USED BETWEEN UHMW AND AXLE STRUCTURE. DM THK SHIM; DM GA SHIM 2.) IF MORE THAN A.06IN GAP IS IDENTIFIED BETWEEN THE BOGIE WELDMENT AND THE AXLE STRUCTURE ONCE THE AXLE WELDMENT IS INSTALLED, SHIMS MAY BE NECESSARY. DM FITS INSIDE THE AXLE STRUCTURE AND DM FITS ON THE OUTSIDE OF THE AXLE STRUCTURE. 3) N08453, N08454 AND N08455 USE DM IN PLACE OF DM Page # 24

25 5350 FINAL ASSEMBLY (DM900277) Page # 25

26 VERTICAL BEATER KIT (DM900270) QTY PART # DESCRIPTION 1 8 BLT12X112CNC 1/2 X 1-1/2 CARRIAGE BOLT 2 10 BLT12X112NC 1/2 X 1-1/2 BOLT 3 1 DM BEATER PAN WELDMENT 4 1 DM PTO 5 1 DM VERTICAL BEATER ASSEMBLY 6 18 NUT12NC 1/2 NUT 7 18 WSH12LOCK 1/2 LOCK WASHER Page # 26

27 VERTICAL BEATER ASSEMBLY (DM ) REPLACEMENT KNIVES: ITEM # PART # QTY DESCRIPTION A DM FLAT BEATER PADDLE B DM BENT BEATER PADDLE C BLT58X112NC 112 5/8 X 1-1/2 BOLT D NUT58LOCKNC 112 5/8 LOCK NUT NOTE 1: SHOULDER BOLTS NEED TO BE INSTALLED TO AID IN INSTALLATION OF BEATER ASSEMBLY ONTO SPREADER BOX. ITEM # QTY. PART # DESCRIPTION 1 8 BLT12X2NC 1/2 X 2 BOLT 2 4 BLT34X212NC 3/4 X 2-1/2 BOLT 3 2 BLT516X1NC 5/16 X 1 BOLT 4 16 BLT916X2NC 9/16 X 2 BOLT 5 2 BRGUCFC208 4 BOLT FLANGE BEARING 6 2 DEC102 GREASE DECAL 7 2 DEC388 BEATER DANGER DECAL 8 2 DEC406 BEATER HAZARD DECAL 9 2 DEC407 DEBRIS HAZARD DECAL 10 2 DM LIFTING LUG 11 2 DM GREASE ZERK BRACKET 12 1 DM BEATER GEARBOX ITEM # QTY. PART # DESCRIPTION 13 1 DM LEFT HAND BEATER AUGER WELDMENT 14 1 DM RIGHT HAND BEATER AUGER WELDMENT 15 1 DM TOP BEATER FRAME WELDMENT 16 1 DM RIGHT HAND BEATER FRAME 17 1 DM LEFT HAND BEATER FRAME 18 2 KN GREASE ADAPTER 19 4 NUT34NC 3/4 NUT 20 2 NUT516NC 5/16 NUT 21 2 NUT58LOCKNC 5/8 LOCK NUT NUT916NC 9/16 NUT OIL80W90 80W90 OIL (36 PINTS) SP14X34TS 1/4 X 3/4 SELF TAPPING SCREW 25 2 SPGH92 92 LONG GREASE HOSE 26 2 SPGZRK618 GREASE ZERK 27 2 SPSB34X34 3/4 X 3/4 SHOULDER BOLT STI LOOM CLAMP 29 8 STI RED REFLECTOR DECAL 30 8 WSH12LOCK 1/2 LOCK WASHER 31 4 WSH34LOCK 3/4 LOCK WASHER WSH916LOCK 9/16 LOCK WASHER Page # 27

28 VERTICAL BEATER DRIVE ASSEMBLY (DM ) ITEM QTY PART # DESCRIPTION # 1 1 DM GEARBOX HOUSING 2 2 DM GEARBOX HOUSING 3 2 DM LEFT HAND THREAD JAM NUT 4 3 DM TANGED CLINCH WASHER 5 3 DM T BEVEL GEAR 6 4 DM CROSS SHAFT OUTER BEARING 7 1 DM CROSS SHAFT CENTER BEARING 8 3 DM T BEVEL GEAR 9 1 DM MM OUTSIDE SNAP RING 10 1 DM CROSS SHAFT 11 1 DM RIGHT HAND THREAD JAM NUT 12 2 DM TOP OUTPUT SHAFT SPACER 13 2 DM O-RING BLT14X30MM 14MM X 30MM BOLT 15 2 DM OUTPUT SHAFT GEARBOX COVER 16 2 DM OUTPUT GEARBOX COVER GASKET 17 2 SELCR27770 OIL SEAL 18 2 BRG6311W TOP OUTPUT SHAFT BEARING ITEM QTY PART # DESCRIPTION # 19 2 DM OUPUT SHAFT 20 2 DM BOTTOM OUTPUT SHAFT SPACER 21 2 DM BOTTOM OUTPUT SHAFT BEARING 22 2 DM LONG SPACER TUBE BLT14X35MM 14MM X 35MM BOLT 24 6 DM SPACER TUBE GASKET 25 1 DM RIGHT HAND SHORT SPACER TUBE 26 1 DM CLEAR OIL PLUG 27 1 DM DRAIN OIL PLUG 28 1 DM BREATHER OIL PLUG 29 1 DM LEFT HAND SHORT SPACER TUBE 30 1 DM INPUT HOUSING GASKET 31 1 DM INPUT SHAFT HOUSING 32 1 DM INPUT SHAFT 33 1 SELCR21668 INPUT SHAFT OIL SEAL 34 1 DM INPUT SHAFT ASSEMBLY (COMPLETE) 35 2 DM OUTPUT SHAFT ASSEMBLY (COMPLETE) Page # 28

29 SLOP GATE ASSEMBLY (DM900260) ITEM QTY PART # DESCRIPTION # 1 5 BLT38X112CNC 3/8 X 1-1/2 CARRIAGE BOLT 2 12 BLT516X114NC 5/16 X 1-1/2 BOLT 3 2 DM SIDE SEAL 4 2 DM SIDE SEAL RETAINER 5 1 DM BOTTOM SEAL 6 1 DM BOTTOM SEAL RETAINER ITEM QTY PART # DESCRIPTION # 7 1 DM SLOP GATE WELDMENT 8 5 NUT38NC 3/8 NUT 9 12 NUT516NC 5/16 NUT 10 5 WSH38LOCK 3/8 LOCK WASHER WSH516LOCK 5/16 LOCK WASHER Page # 29

30 CHAIN ASSEMBLIES (DM AND DM900262) DM ITEM # QTY PART # DESCRIPTION 1 18 BLT38X1CNCG8 3/8 X 1 CARRIAGE BOLT (GRADE 8) 2 9 DM SLAT 3 2 DM PINTLE CHAIN, 10FT LONG 4 18 NUT38FLGLOCKNC 3/8 LOCK NUT DM PART # DESCRIPTION DIM A DM CHAIN ASSY, LONG DM CHAIN ASSY, LONG ITEM # QTY DM QTY DM PART # DESCRIPTION BLT38X1CNCG8 3/8 X 1 CARRIAGE BOLT (GRADE 8) DM SLAT DM PINTLE CHAIN, 24-3/4 LONG 0 2 DM PINTLE CHAIN, 96-3/4 LONG NUT38FLGLOCKNC 3/8 LOCK NUT SPD667KCCON LINK CONNECTOR Page # 30

31 APRON DRIVE BEARING ASSEMBLY (DM900178) ITEM # QTY PART # DESCRIPTION 1 2 BLT516X34NC 5/16 X 3/4 BOLT 2 2 DM SHAFT BUSHING 3 1 DM DRIVE SHAFT BEARING BRACKET 4 1 DM DRIVE SHAFT BEARING CAP 5 2 NUT516NC 5/16 NUT 6 2 WSH516LOCK 5/16 LOCK WASHER Page # 31

32 APRON GEARBOX BREAKDOWN (DM800015) ITEM 10 AND ITEM 24 TOGETHER: PART #: BRG6206VV ITEM 16 AND ITEM 23 TOGETHER: PART #: BRG6305VV ITEM # QTY PART # DESCRIPTION 1 1 DM GEARBOX HOUSING 2 1 DM TOP GEAR HUB 3 1 DM MM OUTSIDE SNAP RING 4 1 DM T TOP GEAR 5 2 DM TOP GEAR BEARING 6 2 DM MM INSIDE SNAP RING 7 1 DM T PINION GEAR (MIDDLE) 8 2 DM KEY,12MM,8MM,30MM 9 1 DM T MIDDLE GEAR 10 2 DM MIDDLE GEAR BEARING 11 3 DM MM INSIDE SNAP RING 12 1 DM T BOTTOM PINION GEAR 13 1 DM KEY,8MM,7MM,25MM 14 1 DM T BOTTOM BEVEL GEAR 15 1 DM BOTTOM PINION GEAR SPACER ITEM # QTY PART # DESCRIPTION 16 2 DM BOTTOM PINION GEAR BEARING 17 2 DM MM INSIDE SNAP RING 18 1 DM T INPUT BEVEL GEAR 19 1 DM INPUT BEVEL GEAR BEARING 20 1 DM MM OUTSIDE SNAP RING 21 2 DM BREATHER OIL PLUG 22 2 DM CLEAR OIL PLUG 23 2 DM MM OIL PLUG 24 2 DM MM OIL PLUG 25 2 SELCR33585 TOP OIL SEAL 26 1 DM ACCESS COVER GASKET 27 1 DM ACCESS COVER 28 8 BLT8X16MM 8MM X 16MM BOLT NOTE: IT IS NOT RECOMMENDED TO REMOVE ITEM 24 FROM ITEM 10 NOR TO REMOVE ITEM 23 FROM ITEM 16. Page # 32

33 5340 EXTENSION KIT (DM ) NOTE: BOLTS MUST BE PLACED IN LOCATIONS SHOWN ABOVE AND MATCH DRILLED TO THE SIDES OF THE SPREADER BOX IF NOT ALREADY INSTALLED. ITEM # 5340 QTY PART # DESCRIPTION 1 14 BLT12X114NC 1/2 X 1-1/4 BOLT 2 12 BLT38X112NC 3/8 X 1-1/2 BOLT 3 2 DM LONG SPREADER EXTENSION WELDMENT 4 2 DM LONG SPREADER EXTENSION WELDMENT 5 14 NUT12NC 1/2 NUT 6 12 NUT38NC 3/8 NUT 7 28 WSH12FLAT 1/2 FLAT WASHER 8 14 WSH12LOCK 1/2 LOCK WASHER 9 24 WSH38FLAT 3/8 FLAT WASHER WSH38LOCK 3/8 LOCK WASHER Page # 33

34 5350 EXTENSION KIT (DM ) NOTE: BOLTS MUST BE PLACED IN LOCATIONS SHOWN ABOVE AND MATCH DRILLED TO THE SIDES OF THE SRPEADER BOX IF NOT ALREADY INSTALLED. ITEM # 5350 QTY PART # DESCRIPTION 1 16 BLT12X114NC 1/2 X 1-1/4 BOLT 2 12 BLT38X112NC 3/8 X 1-1/2 BOLT 3 4 DM LONG SPREADER EXTENSION WELDMENT 4 0 DM LONG SPREADER EXTENSION WELDMENT 5 16 NUT12NC 1/2 NUT 6 12 NUT38NC 3/8 NUT 7 32 WSH12FLAT 1/2 FLAT WASHER 8 16 WSH12LOCK 1/2 LOCK WASHER 9 24 WSH38FLAT 3/8 FLAT WASHER WSH38LOCK 3/8 LOCK WASHER Page # 34

35 DM HYDRAULIC ASSEMBLY FROM FRONT OF SPREADER TO TRACTOR NOTES: 1 - TEES SHOULD BE LOCATED ON THE FRONT OF THE SPREADER NEAR THE U-BOLT. 2 - DM AND DM RUN THROUGH THE U-BOLT ON THE FRONT OF THE SPREADER. THESE HOSES ALSO RUN THROUGH THE CIRCULAR LOOPS LOCATED ON EITHER SIDE OF THE PTO SHIELD ON THE HITCH WELDMENT. 3 - BULKHEAD FITTINGS ARE INSTALLED ON THE FRONT OF THE SPREADER AND ARE PROVIDED ON THE DM (5340 ASSEMBLY) AND DM (5350 ASSEMBLY). CAPS ARE INSTALLED ONTO BULKHEAD FITTINGS TO PREVENT CONTAMINANTS FROM ENTERING THE HOSES AND ARE TO BE REMOVED PRIOR TO HAVING THIS PORTION OF THE HYDRAULICS INSTALLED. COMPLETE UNITS WILL NOT HAVE CAPS ON BULKHEAD FITTINGS. ITEM # QTY PART # DESCRIPTION 1 2 DM /8 HYDRAULIC HOSE, 138 LONG 2 2 DM /4 HYDRAULIC HOSE, 170 LONG 3 2 HYD ADAPTER TEE 4-2 HYD304-C-12 ADAPTER CAP (NOTE 3) 5-4 HYD304-C-6 ADAPTER CAP (NOTE 3) 6 1 HYDFC10 CHECK VALVE 7 2 HYDS7115 PIONEER SLEEVE TIP (3/4-16 THREADS) 8 2 HYDS7116 PIONEER SLEEVE TIP (7/8-14 THREADS) 9 4 LM /8 HYDRAULIC HOSE, 36 LONG Page # 35

36 DM HYDRAULIC ASSEMBLY FROM FRONT OF SPREADER TO TRACTOR WITH FLOW CONTROL NOTES: 1 - TEES SHOULD BE LOCATED ON THE FRONT OF THE SPREADER NEAR THE U-BOLT. 2 - DM AND DM RUN THROUGH THE U-BOLT ON THE FRONT OF THE SPREADER. THESE HOSES RUN THROUGH THE CIRCULAR LOOPS LOCATED ON EITHER SIDE OF THE PTO SHIELD ON THE HITCH WELDMENT. 3 - BULKHEAD FITTINGS ARE INSTALLED ON THE FRONT OF THE SPREADER AND ARE PROVIDED ON THE DM (5340 ASSEMBLY) AND DM (5350 ASSEMBLY). CAPS ARE INSTALLED ONTO BULKHEAD FITTINGS TO PREVENT CONTAMINANTS FROM ENTERING THE HOSES AND ARE TO BE REMOVED PRIOR TO HAVING THIS PORTION OF THE HYDRAULICS INSTALLED. COMPLETE UNIT WILL NOT HAVE CAPS ON THE BULKHEAD FITTINGS. 4 - FASTENER HARDWARE IS USED TO INSTALL DM ADJUSTABLE FLOW CONTROL TO BRACKET WELDED ONTO THE FRONT PANEL OF THE SPREADER BOX.. ITEM # QTY PART # DESCRIPTION 1 2 BLT14X212NC 1/4 X 2-1/2 BOLT 2 1 DM ADJUSTABLE FLOW CONTROL 3 2 DM /8 HYDRAULIC HOSE, 138 LONG 4 1 DM /4 HYDRAULIC HOSE, 170 LONG 5 1 DM /4 HYDRAULIC HOSE, 18 LOMG 6 1 DM /4 HYDRAULIC HOSE, 148 LONG 7 2 HYD ADAPTER TEE 8-2 HYD304-C-12 ADAPTER CAP (NOTE 3) 9-4 HYD304-C-6 ADAPTER CAP (NOTE 3) ITEM # QTY PART # DESCRIPTION 10 2 HYD HYDRAULIC CONNECTOR 11 1 HYD HYDRAULIC PLUG 12 1 HYDFC10 CHECK VALVE 13 2 HYDS7115 PIONEER SLEEVE TIP (3/4-16 THREADS) 14 2 HYDS7116 PIONEER SLEEVE TIP (7/8-14 THREADS) 15 4 LM /8 HYDRAULIC HOSE, 36 LONG 16 2 NUT14NC 1/4 NUT 17 2 WSH14LOCK 1/4 LOCK WASHER Page # 36

37 DM PTO CLUTCH FEMALE HALF SHAFT PART # DM MALE HALF SHAFT PART # DM ITEM # QTY PART # DESCRIPTION 1 1 DM OVERRUNNING CLUTCH 2 2 PTO CROSS & BEARING KIT 3 1 PTO SPRING PIN 4 1 DM CUT OUT CLUTCH 5 2 PTO GUARD CONE 6 2 PTO BEARING RING 7 2 PTO SCREW IN GUARD CONE - - SEE ENG FOR P/N CLUTCH KIT - - SEE ENG FOR P/N LOCK ASSEMBLY IN CUT-OUT CLUTCH Page # 37