V SERIES MANURE SPREADER

Transcription

1 V SERIES MANURE SPREADER RODA MANUFACTURING 338 MAIN ST. HULL, IA

2 EW

3 INTRODUCTION Thank you for purchasing a Roda Spreader. We appreciate your business. Here at Roda, we do our best to provide you with a rugged and durable unit, which is easy to maintain. If you have any suggestions for any of our products, please let us know. Roda Manufacturing Inc. USING THIS MANUAL This manual should be considered a permanent part of your machine, and should remain with the machine when you sell it. This manual has been designed to help you become familiar with your unit. Before you operate your unit, be sure you understand and follow all the operation, safety, and lubrication instructions on the following pages in this manual. These have been written for your safety and convenience, and to help keep your unit running trouble-free for many years. ADDITIONAL OPERATORS MANUALS, SERVICE PARTS LISTINGS and safety decals may be obtained through your dealer, or Roda Manufacturing. TABLE OF CONTENTS Introduction 3 Safety 4-6 Safety Decals & Location 6-8 Manure Spreader Safety 9-0 Pre-Operation Lubrication 2 Inspection & Adjustments 3-4 Spreader Operation 4-5 Tandem Assembly Breakdown 7 Frame and Shield Breakdown 8-9 Driveline Breakdown 20-2 Apron Breakdown Slop Gate Breakdown Worm Gear Breakdown Hub and Spindle Breakdown 28 Single Axle Breakdown 29 Truck Mount Breakdown 30-3 Apron Drive Hydraulics Breakdown Slop Gate Hydraulics Breakdown 34 Limited Warranty 35 Warranty Registration 37 3

4 SAFETY UNDERSTAND SAFETY WORDS AND SYMBOLS THIS SAFETY ALERT SYMBOL is used in this manual whenever personal safety is involved and means ATTENTION! BECOME ALERT! It stresses an attitude of HEADS UP for safety. Read and understand all pages in this manual that bear this safety symbol and TAKE TIME TO BE CAREFUL! The Signal Word or Message areas of all safety decals are color coded to indicate the level of hazard. CAUTION: Is used to direct attention to unsafe practices, and uses the color yellow. WARNING: Denotes a specific potential hazard, and uses the color yellow or orange. DANGER: Denotes a most serious specific potential hazard, and uses the color red. READ THE OPERATORS MANUAL Any person who will be operating or maintaining this manure spreader should first read and understand this manual and all safety warnings on the unit. This instruction manual should always be available to those responsible for the operation and maintenance of this manure spreader. It is the owner s responsibility to provide this safety information to his operators and employees. Any person who does not understand the safety and operation instructions contained in this manual should not be considered qualified to operate this manure spreader. FOLLOW SAFETY INSTRUCTIONS Specialized procedures and instructions are required and must be adhered to when working on this equipment. Failure to follow the instructions contained in this manual could result in severe personal injury, death, and/or product or property damage. Personnel when operating or maintaining this equipment must use all applicable safety procedures such as OSHA requirements, regional and local safety codes and requirements, safe working practices, and good judgment. 4

5 SAFETY OPERATING SAFETY PRECAUTIONS WHEN THE SPREADER IS IN OPERATION, IT HAS MANY MOVING PARTS, WHICH COULD CAUSE SEVERE INJURY OR DEATH TO PERSONS COMING IN CONTACT WITH THESE PARTS. TO HELP AVOID SERIOUS ACCIDENTS, THE FOLLOWING GUIDELINES MUST BE FOLLOWED. x BE SURE ALL SAFETY SHIELDS are in place before operating, including any truck and driveline shields. Exposed machinery, due to missing shielding, can cause severe injury or death. Repair or replace any damaged or missing shielding. x NEVER PUT ARMS OR FEET INSIDE UNIT, or near discharge areas, nor climb on or in the spreader while it is running. NEVER allow anyone to position themselves over or near the top, or near the discharge area of the spreader while it is running. Rotating beaters, shafting, belts, pulleys, and sprockets can grab clothing or create pinch points, which can cause severe injury or death to the operator or bystanders. Always stop engine and remove ignition key so that the spreader cannot be accidentally turned on while inspection, servicing, repairing, or cleaning the spreader. x NEVER ATTEMPT TO RELEASE JAMMED MATERIALS OR CLEAN MATERIALS from any area of the spreader of discharge without turning the spreader off first. Materials can hide moving parts and stopped parts can start unexpectedly, causing severe injury. Always stop engine and remove ignition key before attempting to remove jammed material or clean the spreader. x DO NOT ALLOW OPERATION OF THIS UNIT BY AN INEXPERIENCED OR UNQUALIFIED PERSON. Keep all unqualified people away from spreader during operation. Operators of this unit must be alert and use good judgment at all times and must have fully read and understand this manual. x DO NOT WEAR LOOSE OR FLOPPY CLOTHING while operating this unit. Loose clothing may become entangled in moving machinery. x BE SURE THE INSIDE OF SPREADER IS CLEAR of any obstructions before loading. x SHOULD A PROBLEM OCCUR DURING THE OPERATION OF SPREADER, always turn off engine and remove ignition key before investigating problem. If power source has not been turned off, the spreader may start unexpectedly, causing severe injury or death. 5

6 SAFETY TRANSPORTING SAFETY PRECAUTIONS WHEN TRANSPORTING A LOADED SPREADER, USE REDUCED SPEED AND BE SURE THE VEHICLE HAS ADEQUATE BRAKES TO STOP. x DO NOT ALLOW ANYONE TO RIDE ON OR INSIDE THE SPREADER. x REDUCE SPEED WHEN TRAVELING loaded and/or over rough, soft, or wet terrain. Exercise caution on side slopes and when turning corners. x AVOID OPERATING THE SPREADER CROSSING GULLIES OR DITCHES. x WHEN WORKING ON SLOPES or inclines, travel uphill or downhill. Keep the transmission in gear when going downhill. x AVOID DRIVING ON loose fill, rocks, inclines, ditches, and holes. x ALWAYS PARK the spreader on level ground and block the tires. x IF UNIT IS FOR HIGHWAY TRANSIT the end user is responsible for federal, state and local vehicle safety regulation compliance (example: under ride requirements, lighting and weight limitations). SAFETY DECALS SAFETY DECALS ARE PLACED ON THIS UNIT FOR THE PROTECTION OF THE OPERATOR OR ANY PERSON NEAR THE UNIT. x BE SURE EVERYONE WHO OPERATES THE SPREADER UNDERSTANDS ALL THE INFORMATION, WARNING, CAUTION AND DANGER DECALS. x KEEP THE DECALS CLEAN so they are readable. This applies to all caution, warning, and danger decals. x It is the OWNER S RESPONSIBILITY to provide information for safe operation of this machine. x REPLACE ANY DAMAGED OR WORN DECAL. Once any part of a decal becomes non-readable, it should be replaced. Replacement decals may be ordered through your dealer or Roda Manufacturing. x WHEN REPLACING DECALS, be sure the surface area is clean and dry, peel the backing off the decal, and apply to the unit. Be sure to wipe with a clean cloth to rub out all air bubbles to assure a good seal. For best adhesion decals should be applied in temperatures of 50 q(f) or warmer. 6

7 SAFETY SAFETY DECALS.) 2.) 3.) 4.) 5.) 6.) 7.) 8.) 9.) 0.).) 2.) 3.) 7

8 SAFETY SAFETY DECAL LOCATION DECALS ARE THE SAME FOR OPPOSITE SIDE. MODEL AND SERIAL NUMBER INFORMATION is located in the upper center area of the front panel. This is the number to give service personnel for parts and service questions. 8

9 MANURE SPREADER SAFETY THERE ARE INHERENT HAZARDS ASSOCIATED WITH THE OPERATION OF A MANURE SPREADER. FOR YOUR SAFETY: x ONLY PROPERLY INSTRUCTED PEOPLE SHOULD OPERATE THE SPREADER. Do not allow children or inexperienced persons to operate spreader. x KEEP ALL GUARDS AND SHIELDS IN PLACE. Moving parts can crush and dismember. x CLEAR THE AREA before equipment start up. x KEEP HANDS, FEET, AND LOOSE CLOTHING AWAY FROM ANY MOVING PARTS. x DO NOT GO NEAR THE SPREADER WHILE THE MACHINE IS OPERATING. x MAKE SURE THE PTO IS SECURELY LOCKED to both the tractor and spreader before operating this unit. x DO NOT OPERATE PTO AT SPEEDS HIGHER than manufacturer s recommendations. x HIGHWAY TRAFFIC IS NOT TO EXCEED 0 MPH. The tires supplied are for farm use only and are not designed for use above this speed. x USE ADEQUATE SAFETY CHAINS when towing the spreader. x USE OF A SLOW MOVING VEHICLE SIGN IS REQUIRED on all public roads. Obey all applicable highway safety laws and rules. x ALWAYS USE A TRACTOR LARGE ENOUGH TO PROVIDE SUFFICIENT BRAKING assistance when towing a loaded spreader. x USE CAUTION WHEN TRAVELING over uneven terrain and when approaching stops. x DO NOT LOAD THE SPREADER unless it is hitched to the tractor. x DO NOT UNHITCH A LOADED SPREADER from the tractor. Leaving it supported by only the jack. x PARK THE SPREADER ON LEVEL GROUND and place blocks ahead of and behind the wheels before unhooking from tractor to avoid unexpected rolling when separated from vehicle x DO NOT ALLOW RIDERS ON THE SPREADER. 9

10 FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH THERE ARE ADDITIONAL HAZARDS ASSOCIATED WITH THE SERVICE AND MAINTENENCE OF YOUR SPREADER. FOR YOUR SAFETY: x INSPECT when first delivered and regularly thereafter; that all connections and bolts are tight and secure before operating. x RETIGHTEN ALL WHEEL BOLTS after the first hour of towing. Check periodically thereafter. x MAINTAIN PROPER TIRE AIR PRESSURE at all times. x ALWAYS WEAR EYE PROTECTION when operating or servicing spreader. x BE SURE ALL MOVEMENT HAS STOPPED and that the PTO is disconnected and the tractor is shut off before servicing the spreader or components. x ESCAPING HYDRAULIC FLUID UNDER PRESSURE can penetrate skin and cause serious injury. Relieve all pressure from the hydraulic system before connecting of disconnecting the lines or making repairs. Check all hoses and fittings before start-up and periodically during operation. x NEVER MAKE ANY ALTERATIONS or modifications to this equipment. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH 0

11 PRE-OPERATION IMPORTANT: READ BEFORE OPERATING SPREADER. IT IS THE RESPONSIBILITY OF THE OWNER TO MAKE SURE THE SPREADER IS SET UP PROPERLY. THE FOLLOWING RECOMMENDATIONS SHOULD BE HELPFUL. x CHECK FOR PROPER ASSEMBLY, adjustment and lubrication. Check to be sure all bolts and setscrews are tight. Check to be sure that all belts and belt tighteners are properly adjusted. Review Operating Safety Precautions and Lubrication instructions for more information. x BE SURE ALL SHIELDS are properly in place, including any drive-line shields x CHECK FOR AND REMOVE ANY FOREIGN OBJECTS in the spreader box and discharge area. x BE SURE NO ONE IS NEAR THE SPREADER. x TEST RUN THE SPREADER. x WITH THE SPREADER EMPTY, start the apron and beaters. x RUN FOR AT LEAST 5 MINUTES. x CHECK THE SPREADER DRIVE COMPONENTS TO BE SURE THEY ARE NOT ABNORMALLY HOT. If any of these items are not running as indicated, immediately repair or contact your service representative. Always refer to Operating Safety Precautions before operating or servicing the spreader.

12 LUBRICATION ALWAYS STOP THE MANURE SPREADER AND DISCONNECT POWER BEFORE SERVICING, REPAIRING, OR CLEANING. USE SAFE SHOP PROCEDURE AND EXERCISE CAUTION WHEN WORKING ON THIS MACHINE! It is extremely important to properly lubricate your new RODA machine before it is used for the first time. If the mechanical drive components of your unit are not protected from shock and frictional abrasion, the wear rate of these components will be vastly accelerated and their life span will be drastically reduced. For proper care and maintenance, your machine should be serviced with engine oil, multipurpose grease, and fluids specified below. It is extremely important that the lubrication guide be followed. For lubricating bearings, use good quality multipurpose grease. Pump the grease in slowly. Roller chains should be lubricated with engine oil, or a sprayon chain lubricant and then the spreader operated under a no-load condition. This will allow the roller chains to be thoroughly lubricated and thus minimize heat-up during operation. DESCRIPTION INTERVAL LUBRICANT TANDEM PIVOTS 5-20 HOURS GREASE APRON BEARINGS 5-20 HOURS GREASE APRON GEAR CASES ANNUALLY 75W-90 SYNTHETIC OIL APRON CHAIN WHEN PARKED 30WT OIL BEATER GEAR CASE ANNUALLY EP90 GEAR LUBE UNIVERSAL JOINTS 5-20 HOURS GREASE AXLE HUBS BI-ANNUALLY GREASE PTO SHAFTS 5-20 GREASE SLIP CLUTCH BI-ANNUALLY GREASE CAST FLANGE BEARINGS 5-20 HOURS GREASE PILLOW BLOCK BEARINGS 5-20 HOURS GREASE SLOP GATE PIVOT POINT 5-20 HOURS GREASE ALWAYS REPLACE ALL SHIELDS AFTER MAINTENANCE AND LUBRICATION IS COMPLETE 2

13 INSPECTION & ADJUSTMENTS ALWAYS STOP SPREADER, SHUT OFF VEHICLE ENGINE AND REMOVE IGNITION KEY BEFOR SERVICING, REPAIRING, OR CLEANING, USE SAFE SHOP PROCEDURES AND EXERCISE CAUTION WHEN WORKING ON THIS SPREADER! x SHIELDING to be sure all shielding is in place and functioning properly. Replace all damaged or missing shielding immediately-contact your nearest dealer or the Roda parts/service dept. for more information. Check bolts and Set Screws after a few hours of use and each month thereafter, and tighten if necessary. x AFTER A FEW HOURS OF INITIAL OPERATION, check all bolts and set screws to be sure they are tight and secure. x CHECK BEATER TEETH. Bolts must stay tight to prevent teeth from being flung from beaters. Look for wear on teeth and replace any that are worn out or damaged. x SAFETY DECALS FOR READABILITY. If any safety decals are removed, obstructed, or otherwise not understandable, they should be replaced immediately. Keep all decals clean! x IMPORTANT: IF YOU WELD ON THIS UNIT: Do Not allow the currents to flow through the bearings. Ground directly to the item being welded. x PERIODICALLY CHECK all set screws and bolts and retighten if necessary. x APRON CHAINS for wear, proper alignment and tension, according to the adjustment guidelines as shown. x BE SURE TO KEEP PROPER TENSION ON APRON CHAINS. The (4) apron tightener bolts are located at the front of the unit at each end of the apron shaft. They should be adjusted evenly for their respective assembly as shown below: 3

14 TIGHTEN IF " OF DROOP OR MORE BETWEEN GUIDES If apron is loose, remove one link from each side of that apron chain assembly and readjust to tension as shown. CAUTION: Over tightening can cause premature failure of the drive components. SPREADER OPERATION ALWAYS REFER TO THE OPERATING SAFETY PRECAUTIONS AND SAFETY DECAL SECTIONS OF THIS MANUAL BEFORE OPERATING THIS SPREADER LOADING x BEFORE LOADING THE SPREADER, be sure there are no obstructions in the beaters or discharge opening. Inspect the spreader to see that it is in good mechanical condition and that all shields are in place and functional. x NEVER CHECK THE SPREADER WHILE IT IS OPERATING x IN FREEZING WEATHER, make sure the apron is not frozen with manure. If this appears likely, turn off vehicle engine, remove ignition keys, loosen the frozen area and operate before loading. x AVOID LOADING ROCKS AND OTHER SOLID OBJECTS INTO THE SPREADER x NEVER COVER BEATERS when loading, beaters should spin freely before engaging. 4

15 OPERATION x BEFORE OPERATING, BE SURE NO ONE IS NEAR THE SPREADER AND THAT THE DISCHARGE AREA IS CLEAR OF ALL OBJECTS OR PERSONS THAT COULD BE HARMED IF MATERIAL WAS DISCHARGED! x WITH THE VEHICLE STOPPED and the engine throttled down, engage the apron and beater levers. x START VEHICLE IN MOTION. x THE SPREAD RATE IS CONTROLLED BY THE VEHICLE GROUND SPEED. The type of material being spread affects the rate at which material is discharged from the spreader. Semi-liquid materials will discharge faster then the more solid type materials. x WHEN THE SPREADER IS EMPTY DURING FREEZING TEMPERATURES, be sure that the spreader is cleaned out to prevent the apron from freezing down. x IF THE BEATER QUITS TURNING, stop the vehicle, turn off the motor, remove the ignition key, and check driveline of the spreader, starting in the front with the PTO and working towards the rear of the spreader. x NEVER LOAD THE SPREADER SO THE LOAD IS ON THE BEATERS. *If a problem should occur while unloading the spreader, or if you want to clean off the spreader after it is empty, NEVER leave the VEHICLE without first turning off the engine and removing ignition key. 5

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17 TANDEM ASSEMBLY BREAKDOWN *OPTIONAL* 6 ITEM NO. PART NUMBER DESCRIPTION QTY AXLE (TANDEM) TANDEM BEAM ASSY, LEFT PIVOT PIN ASSY TANDEM BEAM ASSY, RIGHT SPINDLE PIN ASSY (TANDEM) SPINDLE WEIGH BAR BUSHING 4 7 Z "x 2" COTTER PIN 4 8 Z /4" HEX HEAD BOLT,2" 8 9 Z /4" HEX NUT 8 0 Z /4" FLAT WASHER 6 Z /4" LOCK WASHER 8 2 N HD SPLIT RIM, 0-BOLT 4 3 N R-20 TIRE 4 4 N HUB ASSEMBLY 4 5 N SPINDLE FOR 873 HUB 4 6 Z BOLT, HEX, -/4" X 7" Z8 2 7 Z NUT, LOCK, DEFORMED, -/4"-7 Z8 2 7

18 FRAME & SHIELD BREAKDOWN

19 FRAME & SHIELD PARTS LIST ITEM NO. PART NUMBER DESCRIPTION Frame & Shield/QTY V-SERIES 6' BOX TONGUE ASSY FT EXTENSION PRO V SPLASH GUARD LONG HOSE HOLDER SHORT HOSE HOLDER PTO SHIELD ASSY CAB PROTECTOR EXT HITCH RECEIVER SWIVEL SHAFT SWIVEL HITCH WASHER SWIVEL HITCH STOP 3 J BULLDOG SIDEWINDER JACK 4 J PLUG, BLK, ROUND PLASTIC, 2-/2" ID PIPE 5 H CLEVIS FOR HITCH 6 H /4" HEX HEAD BOLT, 5" GRD 8 7 H /4" LOCK NUT 8 H HITCH, CAT4 AUSTEMPERED HITCH 9 Z " HEX HEAD BOLT, 2.5" GRD Z " FLAT WASHER 2 2 Z " LOCK WASHER 6 22 Z " HEX NUT 6 23 Z /8" HEX HEAD BOLT 2" GRADE Z /8" FLAT WASHER Z /8" LOCK NUT 0 26 Z /4" HEX HEAD BOLT, " 4 27 Z /4" LOCK WASHER 4 28 Z /4" HEX HEAD NUT 4 29 Z /6" HEX HEAD BOLT, " 5 30 Z /6" FLAT WASHER 0 3 Z /6" LOCK WASHER 5 32 Z /6" HEX HEAD NUT 5 33 Z NUT, LOCK, DEFORMED, "-8 Z Z BOLT, HEX, " X 6" Z Z /2" x.5" HEX HEAD BOLT 2 36 Z /2" HEX NUT 2 37 Z /2" FLAT WASHER 4 38 Z /2" LOCK WASHER 2 9

20 DRIVELINE BREAKDOWN BEFORE

21 DRIVELINE PARTS LIST BEFORE 2009 ITEM NO. PART NUMBER DESCRIPTION Driveline Breakdown/QTY " PTO W/ CLUTCH PACK, SHEAR YOKE PTO DRIVE SHAFT ANGLED DRIVE SHAFT DRIVE SHAFT N UNIVERSAL JOINT 2 6 O PUMP ADAPTER, 540 RPM REAR PTO ASSEMBLY 8 H VERTICAL BEATER BEATER LOCATOR PIN 2 0 K BEARING,.50", FLANGE 2 K BEARING,.50", PILLOW BLOCK 4 2 K /8" SQR KEY 2" LONG 6 3 Z /8" x.75" COTTER PIN 6 4 Z /6" x 2.50" CLEVIS PIN 5 Z /6" x 3" CLEVIS PIN 5 6 Z /2" x 2" HEX HEAD BOLT 8 7 Z /2" x.5" HEX HEAD BOLT 2 8 Z /2" LOCK WASHER 20 9 Z /2" HEX NUT Z /2" FLAT WASHER 6 2 Z /8" x " HEX HEAD BOLT 2 22 Z /8" HEX HEAD NUT 2 2

22 DRIVELINE BREAKDOWN 2009 & UP

23 DRIVELINE PARTS LIST 2009 & UP ITEM NO. PART NUMBER DESCRIPTION Driveline Breakdown/QTY " PTO W/ CLUTCH PACK, SHEAR YOKE PTO DRIVE SHAFT DRIVE SHAFT REAR PTO ASSEMBLY (6' BOX) REAR PTO ASSEMBLY (8' BOX) SLIP SLEAVE SHAFT ASSY 7 H VERTICAL BEATER BEATER LOCATOR PIN PUMP ADAPTER 0 K BEARING,.50", FLANGE 2 K BEARING,.50", PILLOW BLOCK 4 2 K /8" SQR KEY 2" LONG 4 3 Z /8" x.75" COTTER PIN 4 4 Z /6" x 3.00" CLEVIS PIN 4 5 Z /2" x 2" HEX HEAD BOLT 8 6 Z /2" x.5" HEX HEAD BOLT 2 7 Z /2" LOCK WASHER 20 8 Z /2" HEX NUT 20 9 Z /2" FLAT WASHER 6 20 Z /8" x " HEX HEAD BOLT 2 2 Z /8" HEX HEAD NUT 2 2

24 APRON DRIVE BREAKDOWN

25 APRON DRIVE PARTS LIST ITEM PART NUMBER DESCRIPTION Apron NO. Breakdown/QTY REAR GANG APRON IDLER SHAFT INSIDE APRON TIGHTENER OUTSIDE APRON TIGHTENER SHAFT,APRON CHAIN-REAR APRON CHAIN APRON FLIGHT CENTER TENSIONER PLATE FLASHING,FRONT STRAP FOR FRONT FLASHING 6004 UHMW PLASTIC FLOOR, REAR SECTION UHMW PLASTIC FLOOR, MAIN SECTION FRONT IDLER SPROCKET WORM GEAR MOUNT RIGHT HYD MOTOR BRACE LEFT HYD MOTOR BRACE 7 C HYD MOTOR, M TOOTH, 2" BORE, DRIVE SPRKT 4 9 W25SDA WORM GEAR DRIVE 2 20 W " COUPLER 2 2 K /2" SQR KEY 2" LONG 4 22 K /8" SQR KEY 2" LONG 2 23 Z /8" MACHINE WASHER 2 24 Z "x 2" COTTER PIN 2 25 Z /8" SOCKET HEAD CAP SCREW,.25" 8 26 Z /2" x.25" HEX HEAD BOLT 8 27 Z /2" LOCK WASHER 8 28 Z /4" FLAT WASHER 2 29 Z /8" HEX HEAD BOLT,.5" 8 30 Z /8" FLAT WASHER 8 3 Z /8" LOCK WASHER 8 32 Z /8" HEX NUT 8 33 Z BOLT, HEX, 5/6" X -/4" Z Z BOLT, CARRIAGE, 5/6"-8 X -/2" Z Z BOLT, HEX, 5/6" X 3" Z Z /6" LOCK WASHER Z /6" FLAT WASHER 3 38 Z /6" HEX HEAD NUT Z /4" LOCKNUT 4 23

26 SLOP GATE BREAKDOWN

27 SLOP GATE PARTS LIST ITEM NO. PART NUMBER DESCRIPTION Slop Gate Breakdown/QTY SLOP GATE SWINGING SECTION SLOP GATE PIVOT PIN CYLINDER PIN KIT FLASHING,SLOP GATE, UPPER SIDE FLASHING,SLOPGATE, LOWER SIDE FLASHING,SLOP GATE-BOTTOM FLASHING,SLOP GATE-MIDDLE BOTTOM SLOP GATE STRAP LOWER SIDE SLOP GATE STRAP UPPER SIDE SLOP GATE STRAP 2 2 C HYD CYLINDER, 2" BORE 24" STROKE 2 3 Z /4" HEX HEAD BOLT,2.5" 8 4 Z /4" FLAT WASHER 6 5 Z /4" LOCKNUT 8 6 Z /8" x.25" HEX HEAD BOLT 32 7 Z /8" FLAT WASHER 64 8 Z /8" LOCKWASHER 32 9 Z /8" HEX HEAD NUT Z /8" x 3" HEX HEAD BOLT 2 2 Z /8" HEX HEAD LOCKNUT 2 25

28 WORM GEAR BREAKDOWN

29 WORM GEAR BREAKDOWN PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY RETAINING RING, EXT.00 SHFT PLUG, /2-4 NPT SCHD W/3M 3 W2623 END CAP, CP D.# END CAP, CP D.# SEAL, (R) TC 6 WH ADAPTER, HYD 4-BOLT 3/8-THRU 7 W50 BEARING, CONE.00 VN-50 8 W5245 BEARING, CUP VN W26R02-0 GEAR, WORM ROLLED 2-L RH 25: 0 W26R25-0 GEAR, WORM 25: RH /8 KW BEARING, CONE TMKN# LM W SHAFT, WORM W VB BUSHING, /2-4 NPT TO /8 NPT PR PLUG, VENT 5PSI V/N W CASTING, MACH W260 TAP STAND 6 W CASTING, MACH W260 THRU STAND BEARING,CUP TMKN# LM SEAL, (R) TC 9 W26262 END CAP, CP D.# W COUPLER 2 W5000 RETAINING RING, INT.00 BORE 22 W00200 KEY, /4 x /4, KEY, /4 x /4, W0020 KEY, 3/8 x 3/8, SC /8" SOCKET HEAD CAP SCREW,.5" 0 26 SC /8" SOCKET HEAD CAP SCREW, 2.25" 4 27

30 873 HUB & SPINDLE BREAKDOWN ITEM NO. PART NUMBER DESCRIPTION QTY. N SPINDLE FOR 873 HUB 2 N GREASE SEAL #33464 SA 3 N INSIDE BEARING # N INSIDE BEARING RACE # N HUB MACHINED CASTING 6 N OUTSIDE BEARING RACE #453A 7 N OUTSIDE BEARING #460 8 Z FLAT WASHER,.25" ID x 3.25" OD 9 Z " CASTLE NUT 0 N BOLT DUST CAP Z /4" LOCK WASHER 4 2 Z /4" HEX HEAD BOLT,.75" 4 3 N /4" WHEEL STUD 0 4 N /4" LUG NUT 0 5 Z "x 3" COTTER PIN 28

31 SINGLE AXLE BREAKDOWN ITEM NO. PART NUMBER DESCRIPTION Explode View/QTY AXLE 2 2 N WHEEL, TIRE ON 7 X 25 0 HOLE 5 PIECE WHEEL (LEFT) 3 N WHEEL, TIRE ON 7 X 25 0 HOLE 5 PIECE WHEEL (RIGHT) 4 Z BOLT, HEX, -/4" X 7" Z8 2 5 Z NUT, LOCK, DEFORMED, -/4"-7 Z8 2 6 Z /4" HEX HEAD BOLT,2" 7 Z /4" HEX NUT 8 Z /4" FLAT WASHER 2 9 Z /4" LOCK WASHER , 88 HUB ASSEMBLY 2 29

32 TRUCK MOUNT BREAKDOWN

33 TRUCK MOUNT PARTS LIST ITEM NO. PART NUMBER DESCRIPTION Truck Mnt/QTY V-SERIES 6' BOX V SERIES SPLASH GUARD V SERIES HYD TANK LADDER TRUCK MNT DRIVE SHAFT MANIFOLD MNT PUMP MNT BRKT 8 T BALL VALVE, BRASS, 2" FULL PORT 9 T ELBOW, BLACK, 90, STR 2" 0 T BUSHING, Z/HP, 2" X -/4" T CONNECTOR, #6 MALE JIC X -/4" MALE PIPE THREAD 2 T NIPPLE, PLATED, KING, -/4" 3 T ELBOW, 90, -/4" BARB X #20 MALE ORING 4 T PLUG, MAGNETIC, 3/4" 5 C FILTER, SUCTION STRAINER, EXTERNAL, 2" X 2", W/BY PASS 6 C GAUGE, SIGHT/TEMP 5" METRIC THREAD BLACK ANODIZED 7 C TANK, HYD MOUNTED FILTER WITH SYNTHETIC ELEMENT AA# C FILTER, HYD BREATHER 9 C TANK, HYD BREATHER ADAPTOR 20 C PUMP, SINGLE GEAR, 5. CU. INCH, -/4" KEYED, CCW, P5S 2 C VALVE MANIFOLD, DUAL PUMP, MAIN SYSTEM HYDRAULIC 22 C VALVE, BRAND CONTROLLER, WITH 25' CABLE AND DEUTSCH CONNECTORS 23 O PTO, CUSTOM DRIVE SHAFT MEASURING " FROM FACE TO FACE 2 24 O COUPLER, 608 COUPLER SPROCKET -/4" BORE 25 O COUPLER, 608 COUPLER SPROCKET -/2" BORE 26 O COUPLER, CHAIN 608 DOUBLE 27 O PTO, YOKE -/2" COMPANION FLANGE 28 BELT DRIVE SYSTEM (VERSION 4) 5 V-BELT DRIVE 3

34 APRON DRIVE HYDRAULICS BREAKDOWN 32

35 APRON DRIVE HYDRAULICS PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY. W25SDA WORM GEAR DRIVE 2 2 C MOTOR, HYD EATON H-SERIES.3 CU IN 4 BOLT " KEYED 2 3 C VALVE, FLOW CONTROL 0 ORB 4 C VALVE, HYD RESTRICTOR FOR REVERSE 5 C VALVE, FLOW CONTROL 3/4-NPT 6 T ADAPTER, HYD, #0 STRAIGHT UNION X 3/4" MALE PIPE 7 T CONNECTOR, #0 MALE JIC X 3/4" MALE PIPE THREAD 8 T TEE, HYD, #0 MALE JIC X #0 MALE JIC X #0 ORING 9 T ELBOW, 7/8-4, M-FLARE x M-"O" RING 2 0 T CONNECTOR, HYD, #0 MALE JIC X #0 MALE ORING, STR THREAD 2 T BULKHEAD, RUN TEE 3/4"-6 X 3/4"-6 X 3/4" T BULKHEAD, 90 DEGREE 3/4"-6 X 3/4" T BULKHEAD, ADAPTER NUT 3/4" T PIONEER TIP, 3/4-6, M /60097 HOSE TO AND FROM APRON MOTOR (8' OR 6') RIGHT FRONT BULKHEAD HOSE (APRON) LEFT FRONT BULKHEAD HOSE (APRON) EXHAUST HOSE, BULKHEAD TO TEE (APRON) HOSE, BULKHEAD TO RESTRICTOR (APRON) HOSE, TRACTOR RETURN (APRON) HOSE, TRACTOR SUPPLY (APRON) 33

36 SLOP GATE HYDRAULICS BREAKDOWN 34

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