EXHAUST GAS AFTERTREATMENT SYSTEMS OFF-ROAD PRODUCT RANGE OFF-ROAD EFFECTIVE I CERTIFIED I RELIABLE TwintecBaumot GROUP YOUR RELIABLE PARTNER FOR POWERTRAIN, EGA & TURNKEY SOLUTIONS
CONTENT OUR PHILOSOPHY PA S S I O N RELIABILITY QUALITY COMPANY PORTRAIT 4 LEGAL SITUATION 8 SYSTEM DETERMINATION 10 SYSTEM OVERVIEW DPF-BA DPF- DPF-BAH DPF-FLAME 14 16 18 20 DIMENSIONS DPF-BA DPF- DPF-BAH DPF-FLAME 22 24 25 26 SERVICE PACKAGE 28 DELIVERY PROGRAM FILTER SYSTEMS BURNER MODULE FUEL SUPPLY COMPR. AIR MANAGEMENT COMBUSTION CHAMBER COMPRESSED AIR SUPPLY ELECTRONICS ISOLATION FILTER MODULE SILENCER MODULES PRE FILTER MODULES V-CLAMPS MOUNTING BRACKETS CONNECTION COVERS DATALOGGER-SETS VARIOUS PARTS PIPES 31 32 32 32 33 33 33 34 35 35 36 36 36 37 38 39 41 CONFIGURATION FORMS 42 3
FROM POWERTRAIN TO EGA ALL FROM A SINGLE SOURCE COMPANY PORTRAIT Twintec AG is the parent company of TwintecBaumot Group (TBG), a leading supplier in the area of exhaust gas aftertreatment and engine development. In that context, TBG offers its customers high-quality solutions in Design & Engineering and Products & Solutions as well as Testing & Validation Services. TBG applies those products and services across a wide range of industries in the business fields OEM (original equipment), retrofitting, aftermarket (repair, spare parts) and catalytic coating. In so doing, it covers the entire value creation chain for the exhaust gas aftertreatment sector. The market segments include, in particular, on-road Homologation/ Certification Production Exhaust System Development Development of Functionalities Software Development (e.g. cars, trucks and other commercial vehicles), off-road (e.g. construction machinery, agricultural machinery or stationary plant) and miscellaneous applications such as maritime or medical technology. Emission testing Simulation of system functionality Project Management 3Dmeasurements Within its four subsidiaries, TwintecBaumot Group has more than 380 employees and decades of experience in the field of exhaust gas aftertreatment. Acquired in 2015, Kontec GmbH, together with its subsidiary DIF (Die Ideenfabrik GmbH), represents the OEM develop- Validation on engine bench Product Design with CAD/CAE ment arm of the company, offering low-emission engines and exhaust gas aftertreatment systems to well-known original equipment manufacturers. Baumot AG, which was acquired Validation On road / field test FEM in 2014, is one of the leading providers of selective catalytic reduction (SCR) systems as well as active and passive particulate filters in the OEM and retrofitting business sectors. In addition, as a specialist in the development of emissions technology, Twintec Technologie Catalyst testing (light-off, aging and poisoning) CFD GmbH offers its customers innovative solutions for reducing exhaust gas emissions especially in the retrofitting and aftermarket segments. Through Interkat GmbH, TBG has expertise in catalytic coating services, which are offered across a wide range of industries. Strength and durability tests e.g. Hot shake Benchmarking Rapid Prototyping FMEA STRUCTURE TWINTEC AG Holding Measurement and Data Acquisition System Integration Exhaust Aftertreatment Set up demonstrator vehicles Electronic Control Unit Samples and prototypes DESIGN & ENGINEERING PRODUCTS & SOLUTIONS TESTING & VALIDATION After treatment calibration Set up engine test benches KONTEC Automotive Engineering GmbH Sustainable Mobility, Engineering, Automotive Services BAUMOT AG Emission Control Products, Retrofit/Aftermarket KONTEC Testing Validation & LAB GmbH Design, Testing & Validation Services KEY KONTEC Maschinenbau Engineering GmbH Ultra Clean Air industrial applications, Industrial Services DIF GmbH Emission control solutions OEM KONTEC Testing Validation & LAB GmbH Lab DEVELOPMENT DESIGN & SIMULATION PROTOTYPING INTERKAT Katalysatoren GmbH Air Cleaning Catalytic solutions, Coating KONTEC Motorenentwicklungsgesellschaft mbh Test Benches APPLICATIONS TESTING 4
CERTIFICATION The Twintec Baumot Group has established itself in the international markets as a reliable, competent and economic partner and provides the right solution for various needs. Exhaust aftertreatment systems from TwintecBaumot group have major regulatory approvals in Europe: Approved and certified by Swiss VERT test methods Are included in the BAFU list and thus LRV Compliant Meet the guidelines of the TRGS 554 With current developments for medium duty appplications, heavy duty applications and NRMM the TwintecBaumot group is in approval procedures. TA Luft konform PRODUCT PORTFOLIO QUALITY The products are used in nearly all areas of the automotive sector. These include, among others, solutions in the on-road segment for passenger cars, commercial vehicles, buses and vans, as well as in the off-road segment for mobile machinery such as excavators, road rollers or trenchers and stationary equipment such as combined heat and power plants. As a company primary concerned with the improvement of air quality, TwintecBaumot Group is particularly committed to environmental protection when it comes to the design of its products and the production processes used to manufacture them. It goes without saying that the company follows the most demanding of certified quality standards ranging from product development and the selection of partners to environmental management and occupational safety and health. With its subsidiaries Twintec Technologie GmbH and Interkat Katalysatoren GmbH, the company is certified according to DIN EN ISO9001:2008 and DIN OHSAS (ISO) 18001 (Occupational Safety and Health). Moreover, the company complies with the statutory regulations for environmental protection and, since the implementation of an Environmental Management system, Twintec has been successfully certified according to DIN EN ISO 14001:2009. The TwintecBaumot Group offers the right filter system for every application. The various filter systems have all of the European approvals and are certified according to: RDW (the Netherlands), DTI (Denmark), EST for London s Low Emission Zone, Annex 27 StVzO, TÜV - DIN ISO 9001 Moreover, along with passive and active diesel particle filter systems (DPF), the product portfolio also includes the BNOx SCR (Selective Catalytic Reduction) system. The development and production of catalytic converters for emissions reduction focuses on the coating of carrier materials (ceramics and metals) with catalytically active substances noble metals, for example as well as on the development of new and more efficient coating processes. 6 7
TWINTECBAUMOT GROUP CONFORMING TO LEGALLY STIPULATED EMISSION LIMITS IN EUROPE CONSTRUCTION VEHICLES AND STATIONARY PLANT ARE NO EXCEPTIONS Exhaust gases from diesel engines contain pollutants. Soot particulates are carcinogenic, while nitrogen oxides are responsible for ozone formation and acid rain. Since there will not be any alternative to diesel engines in the off-road sector for years to come, it will not be sufficiently possible to reduce emissions and even pollutants inside the engine to a minimum, meaning that efficient exhaust gas aftertreatment systems will be in demand. MAJOR INFLUENCE ON CONTRACT AWARD DECISIONS Environmental criteria are having an ever greater influence on decisions related to tenders for building contracts. Twintec offers economical solutions for new machinery and conversions which can stand up to daily punishment and will still be doing their job years in the future. Even now, competitive advantages are becoming apparent for those companies using the latest exhaust treatment technology for their construction equipment. In countless major projects, particle filters for the vehicles and machinery to be used are already obligatory. Among the examples are the Ecological Tendering Criteria for Particulate Filters In Construction Equipment issued by the city of Frankfurt am Main in Germany. AVOIDING HIGHER HEALTH RISKS Exhaust aftertreatment is vitally needed for reasons of workplace health and safety, too. Well informed investigations have established that the risk of lung cancer for workers using mobile machinery is many times higher than for employees not subjected to such diesel exhaust fumes. Construction insurers BG Bau are currently working on a Europe-wide obligation for particulate filters in construction machinery in order to minimize health risks at work sites involving such machinery. STRICTER EMISSION LIMITS The new and binding emissions regulations, Euro Stage III B and US EPA Interim Tier 4, which have been in effect in Europe and the USA respectively since the start of 2011, dictate a drastic tightening of emission limits. The particulate output of mobile machinery is to be reduced by 90% below previous levels, while oxides of nitrogen are to be reduced by 50%. After 2014, the Stage IV/Tier 4 final standards started to come into force, reducing the limits still further. WITH TWINTECBAUMOT YOU ARE ALWAYS ON THE SAFE SIDE Obligatory particulate filters conforming to TRGS* 554 in building, tunnel and mining construction Deutsche Bahn tendering obligations Purchasing guidelines for local government Conformance with limits for nitrogen oxides for stationary plant in compliance with German emission standards legislation (BImSchG) EU Rail EU 87/68/EC 8 9
TWINTECBAUMOT GROUP THE RIGHT FILTER SYSTEM FOR ANY APPLICATION SAFETY AT WORK How an exhaust gas aftertreatment system contributes to safety in the workplace depends on the following factors: Temperature distribution of exhausts from machinery in operation Where the system is installed The current state of maintenance of the engine Concentration of particulates in the exhaust CUSTOMER SERVICE Telephone. 02244-918040 Email. info@twintec.de ONLINE SERVICE Vehicle information and other forms can be found with ease at http://retrofit.twintec.de/ THE SYSTEM IN DETAIL Seal-free, modular design Filter element double sheathed and insulated Easy maintenance and installation Customized coating technology Stainless steel components Permanent monitoring Display to driver via LCD/LED All activity recorded by data logger FILTER ELEMENT DOUBLE SHEATHED AND INSULATED EASY MAINTENANCE AND INSTALLATION OF FILTER IN ABOUT 1 TO 2 HOURS SEAL-FREE, MODULAR DESIGN CUSTOMIZED COATING TECHNOLOGY WE RE HERE TO HELP We are happy to help you choose the right filter technology for your application and your machines. Use our configuration forms for off-road vehicles (page 44) and stationary plant (page 42) and send us what we need to know about the conditions under which your vehicles and machinery are used. You will quickly receive a quality-assured quotation from us. STAINLESS STEEL COMPONENTS 10 11
TWINTECBAUMOT GROUP THE EASY WAY TO GET THE RIGHT FILTER SYSTEM THE RIGHT CHOICE: TEMPERATURE PROFILE Use the temperature profile of your machine to work out the right type of filter. Exhaust temperature [ C]* Duration of operation [%] Type < 220 - DPF-FLAME < 220 - DPF-BAH > 220 25 DPF- > 275 40 DPF-BA EXAMPLE An engine with a power output of 190 kw, cylinder capacity of 8.5 liters und and an exhaust temperature of over 220 C for more than 25% of the time it is in operation = 1114 Note: The filter sizes stated here are guidelines and may differ depending on emission behavior and maintenance status of the engine. Once a contract has been agreed, contact our internal sales service for clarification of specific piping and components to be installed. THE RIGHT CHOICE: ENGINE POWER Use the engine power and cylinder capacity of your machine to work out the right size of filter. To determine the right size of filter, you need to use the next higher value of engine power and cylinder capacity above yours. Power up to [kw] Capacity up to [ccm] Filter size Ø [Zoll] Length [Zoll] Filter 50 3000 7,5 8 7580 70 4000 7,5 12 7512 100 5000 9 12 9120 150 6000 10 12 1012 200 7000 11 12 1112 230 10000 11 14 1114 250 11000 12 13 1213* BENEFITS AT A GLANCE Easy to install Safe functioning thanks to tried and trusted filter technology Long lifespan thanks to selected system components Flexibility and ease of maintenance thanks to modular design Manufactured to OEM quality standards Suitable for more than 90,000 types of application Reduction of carcinogenic particulates Permanent regeneration during operation Special particulate-nox optimized coating for low exhaust temperatures Also suitable for stationary plant Certified for all countries in Europe Complies with requirements of TA Luft (German air quality regulation) and TRGS 554 350 11000 12 15 1215* * This size of filter not available for DPF-FLAME TA Luft konform TRGS 554 ü 12 13
DPF-BA Description The DPF-BA system is based on a catalytically coated cordierite monolith. The noble-metal nanocoating was developed in conjunction with Interkat Katalysatoren GmbH (subsidiary of Twintec AG) and is distinguished by its optimal regeneration capability at relatively low exhaust temperatures. Operating conditions From exhaust temperatures over 275 C for at least 40% of operating time For operation predominantly under full load Applications Demolition excavators Shredders 14
DPF- Description The DPF- system is based on a catalytically coated cordierite monolith in combination with a similarly coated diesel oxidation catalytic converter (or DOC) located upstream. The function of the DOC is to keep the content of NO2 molecules high enough that particulates are even oxidized at relatively low average exhaust temperatures of just 220 C. The enriched quantity of NO2 molecules is, however, reduced again afterwards in the coated monolith. Operating conditions From exhaust temperatures of 220 C (70)/250 C (40) for at least 40% of operating time For operation predominantly under full load Applications Radlader Mobilbagger Kettenbagger 16
DPF-BAH Description The DPF-BAH system with its heating coil can even be used at extremely low exhaust temperatures, such as in diesel powered emergency power plants and generators. The built-in modular heating coil has a monitoring unit which continuously measures the load on the particle filter. When the limiting value is reached, heating starts automatically. This means that the machine is continually heated up to the temperature necessary for regeneration to occur during operation. Operating conditions Exhaust temperatures below 220 C Regeneration even under partial load Electrical connection to 400 V Applications Generators Stationary plant Floor conveyor vehicles in single-shift operation 18
DPF-FLAME Description With the help of a burner system, it is possible to increase the exhaust temperature of an engine up to as high as 350 C even when under partial load or idling. This enables the filter to regenerate continuously (continuously regenerating trap CRT) and also ensures reduction of pollutants (CO, HC). For engines with cylinder capacity < 6 liters, the exhaust temperature can be raised to > 600 C while the engine is idling in order for the particulate filter to regenerate in about 20 minutes. Applications Lifting platforms Telescopic stackers Rail applications Special machines with low exhaust temperature Floor conveyor vehicles in three-shift operation Operating conditions Exhaust temperatures under 220 C Permanent regeneration 20
DPF-BA DIMENSIONS DPF-BA WITH CONICAL COVERS DPF-BA WITH CYLINDRICAL COVERS Unit BA 7580 BA 7512 BA 9120 BA 1012 BA 1112 BA 1114 BA 1213 BA 1215 a (mm) 484 585,6 630,5 650,6 665,6 716 691 741,8 b (mm) 135 135 135 155 170 170 170 170 c (mm) 254 355,6 355,6 355,6 355,6 406 381 431,8 d (mm) 95 95 120 140 140 140 140 140 e (mm) 236 236 280 316 334 334 355 355 f (Ø outer) 207 207 245 283,5 302,5 302,5 321,5 321,5 g (Zoll) 2,5" 2,5 3 4 4 4 4,5 4,5 Unit BA 7580 BA 7512 BA 9120 BA 1012 BA 1112 BA 1114 BA 1213 BA 1215 a (mm) 444 545,6 605,6 625,6 635,6 686 691 741,8 b (mm) 95 95 125 135 140 140 155 155 c (mm) 254 355,6 355,6 355,6 355,6 406 381 431,8 d (mm) 95 95 125 135 140 140 155 155 e (mm) 236 236 280 316 334 334 355 355 f (Ø outer) 207 207 245 283,5 302,5 302,5 321,5 321,5 Weight (kg) ca. 8 ca. 9 ca. 12 ca. 16 ca. 16 ca. 19 ca. 20 ca. 22 h (mm) 37 37 50 60 60 60 60 60 i (mm) 150 150 170 195 200 200 205 205 j (mm) 2,5" 2,5" 3 4 4 4 4,5 4,5 Weight (kg) ca. 8 ca. 9 ca. 12 ca. 16 ca. 16 ca. 19 ca. 20 ca. 22 22 23
j DPF- DIMENSIONS DPF- WITH CONICAL COVERS DPF- & DPF-BAH WITH CYLINDRICAL COVERS i f g h f g b c a d e k b c a d e Unit 7580 7512 9120 1012 1112 1114 1213 1215 Unit 7580 7512 9120 1012 1112 1114 1213 1215 a (mm) 614 715,6 760,6 780,6 795,6 846 821 871,8 b (mm) 135 135 155 155 165 165 170 170 c (mm) 130 130 130 130 130 130 130 130 d (mm) 254 355,6 355,6 355,6 355,6 406 381 431,8 e (mm) 95 95 120 140 140 140 140 140 f (mm) 236 236 280 316 334 334 355 355 g (Ø outer) 207 207 245 283,5 302,5 302,5 321,5 321,5 h (inch) 2,5" 2,5" 3 4 4 4 4,5 4,5 i (mm) 37 37 50 60 60 60 60 60 a (mm) 574 675,6 735,6 755,6 765,6 816 821 871,8 b (mm) 95 95 125 135 140 140 155 155 c (mm) 130 130 130 130 130 130 130 130 d (mm) 254 355,6 355,6 355,6 355,6 406 381 431,8 e (mm) 95 95 125 135 140 140 155 155 f (mm) 236 236 280 316 334 334 355 355 g (Ø outer) 207 207 245 283,5 302,5 302,5 321,5 321,5 Weight (kg) ca. 15 ca. 17 ca. 22 ca. 27 ca. 30 ca. 33 ca. 35 ca. 38 j (mm) 150 150 170 195 200 200 205 205 k (mm) 2,5" 2,5" 3 4 4 4 4,5 4,5 Weight (kg) ca. 15 ca. 17 ca. 22 ca. 27 ca. 30 ca. 33 ca. 35 ca. 38 24 25
DPF-FLAME DIMENSIONS DPF-FLAME WITH RADIAL CONICAL COVERS & CONTACT PROTECTION DPF-FLAME WITH AXIAL CONICAL COVERS & CONTACT PROTECTION Unit FLAME 7580 FLAME 7512 FLAME 9120 FLAME 1012 FLAME 1112 FLAME 1114 a (mm) 1006 1109 1143 1181 1186 1236 f (inch) 2,5 2,5 3 4 4 4 g (mm) 191,5 191,5 191,5 191,5 191,5 191,5 h (mm) 369 369 379,5 397 407 407 i (mm) 127 127 127 127 127 127 x (mm) 484 587 606,5 625,6 625,6 676 y (mm) 236 236 280 316 334 334 Unit FLAME 7580 FLAME 7512 FLAME 9120 FLAME 1012 FLAME 1112 FLAME 1114 a (mm) 1046 1149 1178 1196 1216 1266 f (inch) 2,5 2,5 3 4 4 4 g (mm) 191,5 191,5 191,5 191,5 191,5 191,5 h (mm) 369 369 379,5 397 407 407 i (mm) 127 127 127 127 127 127 x (mm) 524 627 641,5 641 655,6 706 y (mm) 236 236 280 316 334 334 z (mm) 150 150 170 195 200 200 26 27
THE TwintecBaumot SERVICE PACKAGE With its highly trained staff, TwintecBaumot Group offers a complete service package. It includes, among other things: Installation: You can install the system yourself, but of course you can also rely on our well-trained employees. In that case, our workshops on fourwheels install the filter at your premises. On request, your employees can also be trained. Cleaning: Our service package also provides for a complete cleaning of the filter by our partners. This service includes, among other things, the removal, burning out and blowing out of the filter system. PURCHASING ADVICE SO THAT PRICE AND PERFORMANCE ARE BOTH JUST RIGHT TECHNICAL ADVICE SO THAT EVERYTHING IS CLEAR INSTALLATION TEAM SO THAT EVERYTHING WORKS MAINTENANCE TEAM SO THAT IT ALL STAYS THAT WAY Temperature profile: If you have problems determining the temperature profile of the vehicle you are retrofitting, don t hesitate to contact us. We will be glad to evaluate these measurements for you. Technical consultation: From the handling of your query by our specialists, to the professional integration of the filter systems, to a customer-based maintenance and cleaning concept, we leave nothing to chance. Whatever your question, we re always glad to provide you with advice and assistance. 29
TWINTECBAUMOT GROUP DELIVERY PROGRAM FILTER SYSTEMS & SPARE PARTS ARTICLE NUMBER SYSTEM ARTICLE NUMBER 30.XXX.XXX.23 FILTER SYSTEMS Complete systems incl. connection cones, piping and mounting hardware Designation Description DPF-BA 7580 BA 7580 (7,5 x 8 ) CELL DENSITY 0 : 200cpsi 1 : 100cpsi FILTER SIZE 150 : 5666 250 : 7580 350 : 7512 450 : 9120 550 : 1012 650 : 1112 750 : 1114 850 : 1213 950 : 1215 ELECTRONIC CONTROL UNIT 0 : OnRoad 1 : OffRoad 2 : Flame* 3 : Heating Coil COATING 01 : BA / 25 02 : BA / 50 52 : / 25 / 40 53 : / 25 / 70 57 : / 50 / 40 58 : / 50 / 70 COVER DPF-BA 7512 BA 7512 (7,5 x 12 ) DPF-BA 9120 BA 9120 (9 x 12 ) DPF-BA 1012 BA 1012 (10 x 12 ) DPF-BA 1112 BA 1112 (11 x 12 ) DPF-BA 1114 BA 1114 (11 x 14 ) DPF-BA 1213 BA 1213 (12 x 13 ) DPF-BA 1215 BA 1215 (12 x 15 ) DPF- 7580 7580 (7,5 x 8 ) DPF- 7512 7512 (7,5 x 12 ) DPF- 9120 9120 (9 x 12 ) DPF- 1012 1012 (10 x 12 ) DPF- 1112 1112 (11 x 12 ) DPF- 1114 1114 (11 x 14 ) DPF- 1213 1213 (12 x 13 ) DPF- 1215 1215 (12 x 15 ) DPF-FLAME 7580* FLAME 7580 (7,5 x 8 ) DPF-FLAME 7512* FLAME 7512 (7,5 x 12 ) DPF-FLAME 9120* FLAME 9120 (9 x 12 ) DPF-FLAME 1012* FLAME 1012 (10 x 12 ) DPF-FLAME 1112* FLAME 1112 (11 x 12 ) DPF-FLAME 1114* FLAME 1114 (11 x 14 ) 1 Cylindrical 2 Radial FILTERNO. 30.XXX.XXX.23 COVERNO. The lower number is always the first digit. Regardless of the installation position of the cover. DPF-BAH 9120 BAH 9120 (9 x 12 ) DPF-BAH 1012 BAH 1012 (10 x 12 ) 3 Axial 4 Cylindrical short Special sizes in 13 and 15 on request *Only for Coating 53 (/25/70) and up to Filter size 750 (1114) *Without burner module, fuel supply, compressed air management, combustion chamber module and compressed air supply. Please order this separately. 30 31
TWINTECBAUMOT GROUP DELIVERY PROGRAM FILTER SYSTEMS & SPARE PARTS BURNER MODULE ART. NO. 66900113 FUEL SUPPLY Designation suitable for Article No. Nozzle FLAME System 67450012 Thermocouple FLAME System 67550009 Sheated glow plug FLAME System 67350012 Graphie-Seal FLAME System 67150058 Injection valve BOSCH EV6 FLAME System 67450011 ART. NO. 66900171 (12V) ART. NO. 66900172 (24V) Designation suitable for Article No. Fuel pump (24V) FLAME System 40008026 Fuel pump (12V) FLAME System 67450001 Fuel pipe 7,5x12,5mm (5m) FLAME System 67150054-5M Tapering hose connector FLAME System 7510012008 Fuel pipe 11x17mm (50mm) FLAME System 67150060 Clamping jaw (15-17mm) FLAME System 99400010 Fuel pipe 7,5x12,5mm (50mm) FLAME System 67150054-0,05M Clamping jaw (12-14mm) FLAME System 99400007 Tapering hose connector FLAME System 7510008006 Fuel pipe 5,5x10,5mm (50mm) FLAME System 67150056-0,05M Clamping jaw (9-11mm) FLAME System 99400008 Non-return valve (6mm) FLAME System 67450013 Fuel pipe 5,5x10,5mm (10m) FLAME System 67150056-10M DRUCKLUFTMANAGEMENT ART. NO. 66900173 (12V) ART. NO. 66900174 (24V) Designation suitable for Article No. Filter regulator FR 1/4 FLAME System 67450014 Magnetic coil (24V) FLAME System 67350017 Magnetic coil (12V) FLAME System 67350018 Pressure switch FLAME System 67100088 Compressed-air tube (Ø 13mm) FLAME System 67150058 Clamping jaw (13-15 mm) FLAME System 99400009 Compressed-air tube (Ø 16mm) FLAME System 67150059 Clamping jaw (15-17 mm) FLAME System 99400010 COMBUSTION CHAMBER MODULES Designation suitable for Article No. Description Combustion chamber FLAME System 66900167 7,5 Combustion chamber FLAME System 66900168 9 Combustion chamber FLAME System 66900169 10 Combustion chamber FLAME System 66900170 11 COMPRESSED AIR SUPPLY Designation suitable for Article No. Compressor 12V FLAME System 67100091 Compressor 24V FLAME System 67100092 Contactor 12V / 80A FLAME System 67350020 Contactor 24V / 80A FLAME System 66900176 Connection cable FLAME System 67150061 Fuse holder FLAME System 67500149 Fuse 60A FLAME System 67350021 Control line FLAME System 67150062 ELECTRONICS Designation suitable for Article No. Control (incl. Datalogger) FLAME System 66900126 Display FLAME System 67350014 Wiring harness FLAME System 67350015 5A Fuse FLAME System 99350006 20A Fuse FLAME System 99350007 30A Fuse FLAME System 99350008 Thermocouple Filter-Inlet FLAME System 67550011 Thermocouple Filter-Outlet FLAME System 67550011 El. relay for glow plug FLAME System 67350016 Sensor exhaust gas back pressure FLAME System 67550006 CAN-USB-Adapter FLAME System 67350022 32 33
TWINTECBAUMOT GROUP DELIVERY PROGRAM FILTER SYSTEMS & SPARE PARTS ISOLATION FILTER MODULES Designation suitable for Article No. Isolation combustion chamber 7,5" FLAME System 67750001 Isolation combustion chamber 9" FLAME System 67750002 Isolation combustion chamber 10" FLAME System 67750003 Isolation combustion chamber 11" FLAME System 67750004 Isolation filter system (DOC/DPF) 7580 FLAME System 67750005 Isolation filter system (DOC/DPF) 7512 FLAME System 67750006 Isolation filter system (DOC/DPF) 9120 FLAME System 67750007 Isolation filter system (DOC/DPF) 1012 FLAME System 67750008 Designation suitable for Article No. Description Filter module all 7580 30250.904 Filter module 200 (7,5 x 8 ) Filter module all 7512 30350.904 Filter module 200 (7,5 x 12 ) Filter module all 9120 30450.904 Filter module 200 (9 x 12 ) Filter module all 1012 30550.904 Filter module 200 (10 x 12 ) Filter module all 1112 30650.904 Filter module 200 (11 x 12 ) Filter module all 1114 30750.904 Filter module 200 (11 x 14 ) Filter module all 1213 30850.904 Filter module 200 (12 x 13 ) Filter module all 1215 30950.904 Filter module 200 (12 x 15 ) Isolation filter system (DOC/DPF) 1112 FLAME System 67750009 Isolation filter system (DOC/DPF) 1114 FLAME System 67750010 Isolation outlet cone 7,5" axial FLAME System 67750011 Isolation outlet cone 7,5" radial FLAME System 67750012 Isolation outlet cone 9" axial FLAME System 67750013 Isolation outlet cone 9" radial FLAME System 67750014 Isolation outlet cone 10" axial FLAME System 67750015 Isolation outlet cone 10" radial FLAME System 67750016 Isolation outlet cone 11" axial FLAME System 67750017 Isolation outlet cone 11" radial FLAME System 67750018 SILENCER MODULES Designation suitable for Article No. Description Silencer module all 7580 30250.801 Module (7,5 x 8 ) Silencer module all 7512 30350.801 Module (7,5 x 12 ) Silencer module all 9120 30450.801 Module (9 x 12 ) Silencer module all 1012 30550.801 Module (10 x 12 ) Silencer module all 1112 30650.801 Module (11 x 12 ) Silencer module all 1114 30750.801 Module (11 x 14 ) Silencer module all 1213 30850.801 Module (12 x 13 ) Silencer module all 1215 30950.801 Module (12 x 15 ) 34 35
TWINTECBAUMOT GROUP DELIVERY PROGRAM FILTER SYSTEMS & SPARE PARTS PRE FILTER MODULES Designation suitable for Article No. Description Pre filter module Pre filter module 7580/40 7512/40 7580/70 7512/70 30150.907 V - Module 30150.909 V - Module Pre filter module 9120/40 30150.909 V - Module Pre filter module 9120/70 30450.909 V - Module Pre filter module 1012/40 30550.907 V - Module Pre filter module 1012/70 30550.909 V - Module CONNECTION COVERS Designation suitable for Article No. Description Cover (axial) 7,5 Systems 50005.042 Cover Axial 2.5" Cover (axial) 9 Systems 50005.043 Cover Axial 3" Cover (axial) 10 Systems 50005.044 Cover Axial 4" Cover (axial) 11 Systems 50005.045 Cover Axial 4" Pre filter module Pre filter module Pre filter module Pre filter module 1112/40 1114/40 1112/70 1114/70 1213/40 1215/40 1213/70 1215/70 30760.907 V - Module 30760.909 V - Module 30850.907 V - Module 30850.909 V - Module Cover (axial) 12 Systems 50005.046 Cover Axial 4,5" Cover (radial) 7,5 Systems 50005.052 Cover Radial 2.5" Cover (radial) 9 Systems 50005.053 Cover Radial 3" Cover (radial) 10 Systems 50005.054 Cover Radial 4" Cover (radial) 11 Systems 50005.055 Cover Radial 4" V-CLAMPS Cover (radial) 12 Systems 50005.056 Cover Radial 4,5" Cover (radial) 11 Systems 50005.137 Cover Radial 4" w/o pipe ends Designation suitable for Article No. Description V-Clamp 7,5 Systems 50001.032 V-Clamp 7,5 V-Clamp 9 Systems 50001.033 V-Clamp 9 V-Clamp 10 Systems 50001.034 V-Clamp 10 V-Clamp 11 Systems 50001.035 V-Clamp 11 V-Clamp 12 Systems 50001.036 V-Clamp 12 Cover (cylindrical) 7,5 Systems 50005.032 Cover cylindrical closed Cover (cylindrical) 9 Systems 50005.033 Cover cylindrical closed Cover (cylindrical) 10 Systems 50005.034 Cover cylindrical closed Cover (cylindrical) 11 Systems 50005.136 Cover cylindrical closed Cover (cylindrical) 11 Systems 50005.035 Cover cylindrical closed short Cover (cylindrical) 12 Systems 50005.036 Cover cylindrical closed MOUNTING BRACKETS NUMBER SYSTEM FOR COVERS Designation suitable for Article No. Description Mounting bracket 7,5 Systems 50003.002 Mounting bracket 7,5 Mounting bracket 9 Systems 50003.003 Mounting bracket 9 1 Cylindrical 2 Radial Article No.: FILTER NO. 30.XXX.XXX.23 COVER NO. The lower number is always the first digit. Regardless of the installation position of the cover. Mounting bracket 10 Systems 50003.004 Mounting bracket 10 3 Axial Mounting bracket 11 Systems 50003.005 Mounting bracket 11 Mounting bracket 12 Systems 50003.006 Mounting bracket 12 4 Cylindrical short 36 37
TWINTECBAUMOT GROUP DELIVERY PROGRAM FILTER SYSTEMS & SPARE PARTS DATA LOGGER-SET Designation suitable for Article No. Data Logger-Set with OFF-ROAD display All systems 20010.011 VARIOUS PARTS Designation suitable for Article No. Data Logger-Set with ON-ROAD display All systems 20010.001 Thermal sensor with 2m cable All systems 20010.004 Level converter with USB cable 5m All systems 20020.003 Data Logger All systems 20010.002 LED-Light green (12V) All systems 20001.002 Mounting bracket for OFF- ROAD display All systems 20010.018 LED-Light green (24V) All systems 20001.012 LED-Light red (12V) All systems 20001.001 Data Logger backup battery All systems 20010.012 LED-Light red (24V) All systems 20001.011 Relay Make-Contact (12V) All systems 20001.052 Fusekit All systems 20010.013 Relay Make-Contact (24V) All systems 20001.053 Pressure gauge All systems 20001.054 Wiring harness for OFF- ROAD Display All systems 20010.019 Pressure gauge mount All systems 20001.055 Thermal sensor with 5m cable All systems 20010.005 Display ON-ROAD Display OFF- ROAD All systems 20010.007 All systems 20010.017 Compression fitting All systems 60001.103 Connecting coupling pressure gauge All systems 20001.056 38 39
TWINTECBAUMOT GROUP DELIVERY PROGRAM FILTER SYSTEMS & SPARE PARTS VARIOUS PARTS Designation suitable for Article No. Condensation Water Trap / Filter All systems 20002.001 PIPES Designation suitable for Article No. Pipe Diameter Filter Element, Sintered Metal (for Condensation Water Trap) All systems 20002.003 Connector 2.5" S.Steel depending on the exh. system 60005.054 Connector 3" S.Steel depending on the exh. system 60005.055 Connector 3.5" S.Steel depending on the exh. system 60005.056 Welded Hexagon Nipple All systems 60001.102 Connector 4" S.Steel depending on the exh. system 60005.057 Connector 4.5" S.Steel depending on the exh. system 60005.058 Connector 4 3/4" Steel depending on the exh. system 60005.010 Compression fitting 6mm 1/4 All systems 60001.103 Connector 5" Steel depending on the exh. system 60005.009 Pipe elbow 2.5" S.Steel 90 depending on the exh. system 60002.054 65,0 mm Pipe 6mm back pressure All systems 60001.101 Pipe elbow 3" S.Steel 90 depending on the exh. system 60002.055 76,1 mm Pipe elbow 3.5" S.Steel 90 depending on the exh. system 60002.056 88,9 mm Pipe elbow 4" S.Steel 90 depending on the exh. system 60002.057 101,6 mm Pipe elbow 4.5" S.Steel 90 depending on the exh. system 60002.058 114,3 mm Pipe elbow 5" S.Steel 90 depending on the exh. system 60002.059 129,0 mm Reinforced hose All systems 60001.111 Pipe elbow 5.5" S.Steel 90 depending on the exh. system 60002.060 134,0 mm Pipe 2.5" S.Steel depending on the exh. system 60001.054 65,0 mm Pipe 3" S.Steel depending on the exh. system 60001.055 76,1 mm Regeneration Furnace All systems 70080.200 Pipe 3.5" S.Steel depending on the exh. system 60001.056 88,9 mm Pipe 4" S.Steel depending on the exh. system 60001.057 101,6 mm Data Analyzer Set (USB Kabel 5m, Software, Adapter OFF-Road) All systems 20020.001 Pipe 4.5" S.Steel depending on the exh. system 60001.058 114,3 mm Pipe 5" S.Steel depending on the exh. system 60001.059 129,0 mm Pipe 5.5" S.Steel depending on the exh. system 60001.060 134,0 mm Torca-Clamp 2.5 S.Steel depending on the exh. system 60004.004 Filter cleaning bag All systens 30200.400 Torca-Clamp 3 S.Steel depending on the exh. system 60004.005 Torca-Clamp 3.5 S.Steel depending on the exh. system 60004.006 Torca-Clamp 4 S.Steel depending on the exh. system 60004.007 Torca-Clamp 4.5 S.Steel depending on the exh. system 60004.008 Torca-Clamp 4.75 S.Steel depending on the exh. system 60004.009 Torca-Clamp 5 S.Steel depending on the exh. system 60004.010 40 41
CONFIGURATION FORM (PAGE 1) EXHAUST GAS AFTERTREATMENT STATIONARY PLANTS TWINTEC Technologie GmbH Eduard-Rhein-Straße 21-23 53639 Königswinter Phone: 02244-91 80 40 Fax: 02244-91 83 70 CONFIGURATION FORM (PAGE 2) EXHAUST GAS AFTERTREATMENT STATIONARY PLANTS TWINTEC Technologie GmbH Eduard-Rhein-Straße 21-23 53639 Königswinter Phone: 02244-91 80 40 Fax: 02244-91 83 70 GENERAL DATA OPERATING DATA Project Name Approval TT on light-load operations continuous operations full-load operation End customer Approval TT by Usage profile /Tag [%] Project number SOP Exhaus gas temperature [ C] CUSTOMER SHIPPING ADDRESS Company Contact Street Location E-Mail Phone Fax ZIP Mass flow [max. kg/h] EMISSION DATA CO NOx Particle Formaldehyde Actual (Unit) Target (Unit) Target emission class Type Stage Regulation Country CUSTOMER PROJECT MANAGEMENT CONTACT CUSTOMER TECHNICAL CONTACT Others Name Name APPLICATION DATA E-Mail E-Mail Installation space [mm] width depth height Phone Phone Surface temperature [max. C] Ø Exhaust piping [mm] Position Position Generator power [Ah] Battery power [Ah] PROJECT DESCRIPTION Speed signal available 3D-Model available SCR-System DPF-System Other NOx/PM ratio real operation Others Noise emission [db] Description FURTHER STEPS 1 to Date of Note Project volume 2016 2017 2018 2019 Project price Target market MASCHINE DATA 2 to Date of 3 to Date of NOTES Machine manufacturer Engine manufacturer Machine model Machine type Engine constr. year Cylinder Engine type Engine power [KW] Capacity [cm 3 ] Engine runtime [Bh/a] Max. backpressure [mbar) Speed [rpm] V-engine/R-engine Exhaust gas type Board voltage Fuel Installation space drawing available Datasheet engine available temperature profile available Note Date, Name, Position Customer Signature Customer Date, Name, Position TwintecBaumot Signature TwintecBaumot 42 43
CONFIGURATION FORM DIESEL PARTICULATE FILTER OFF-ROAD TWINTEC Technologie GmbH Eduard-Rhein-Straße 21-23 53639 Königswinter Phone: 02244-91 80 40 Fax: 02244-91 83 70 YOUR NOTES CUSTOMER DATA Company Contact First Name Last Name Street Country/ZIP/Location VEHICLE DATA Manufacturer Type Year of construction Customer no. Phone Fax Mobile E-Mail Homepage ENGINE DATA Manufacturer Type / Series Power [KW] Capacity [cm 3 ] Operating hours [h] APPLICATION DATA Operating hours/day [h] Type of application USAGE PROFILE light-load operations continuous operations full-load operation Usage profile / day [%] NOTES Note Date, Name, Position Customer Date, Name, Position TwintecBaumot Signature Customer Signature TwintecBaumot 44 45
YOUR NOTES YOUR NOTES 46 47
TWINTEC AG TWINTEC TECHNOLOGIE GMBH INTERKAT KATALYSATOREN GMBH BAUMOT AG DIF DIE IDEENFABRIK GMBH KONTEC GMBH A COMPANY OF TwintecBaumot GROUP POWERTRAIN. EAT. SYSTEM SOLUTIONS. EXHAUST AFTERTREATMENT SYSTEMS I CATALYTIC COATING I ON ROAD OEM ENGINEERING I OFF ROAD OEM ENGINEERING I MEASUREMENT AND TESTING TECHNOLOGY I Version: 15.09.16 GERMANY TWINTEC TECHNOLOGIE GmbH Eduard-Rhein-Strasse 21-23 53639 Königswinter P. +49 (0)2244/91 80 40 F. +49 (0)2244/91 83 70 www.twintecbaumot.de info@twintec.de SWITZERLAND BAUMOT AG Thurgauerstrasse 105 8152 Glattpark P. +41(0)44. 954 80 70 F. +41(0)44. 954 34 36 www.twintecbaumot.ch info@baumot.ch