WS-0-XLE HP High-Cycle Pneumatic Diamond Wire Saw Parts Manual December 07 Part Number 8009 www.diamondproducts.com
Machine Specifications... Additional Parts... Take Up Carriage Assembly... Pnuematic Cylinder Assembly... Motor Assembly... Drive Wheel / Hub Assembly... Drive Wheel Assembly... 7 Idler Wheel Assembly... 8 Fixed Idler Stack Assembly... 9 Sliding Wire Director Assembly... 0 Swivel Guide Wheel Assembly... Poly Idler Assembly... Fixed Idler Assembly Records... Cord Hanger Assembly... Handle Bar Assembly... Guide Pulley Support... Connection Panel Assembly... 7 Anchoring Jack Assembly... 8 Top Panel Assembly... 9 Right Body Panel Assembly... 0 Left Body Panel Assembly... Warranty... Unpacking This machine was inspected and operated before shipment and should not require any additional adjustment prior to its initial use. However, in the unlikely event of damage during shipment, the operator is advised to check out the machine by following the instructions of this manual in operating each of the equipment subsystems. Uncrate the equipment carefully to prevent damage. Follow the instructions contained in this manual for the assembly and installation of any component parts which may have been removed for shipping purposes. Check each item making certain that all items are accounted for and in good visual condition before discarding any packing materials. If there is any damaged or missing parts call customer services on our toll free number: -800--. Contents of Carton. Diamond Products WS-0-XLE Wire Saw. WS-0-XLE Control Station. Owners Manual. Operators Manual Before Starting This instruction manual describes the operating procedures, care, maintenance, adjustments and safety precautions for proper use of this machine. This equipment is intended for industrial applications by experience operators. It is to be operated in conformance with applicable federal, state and local codes or regulations pertaining to safety, air pollution, noise, etc. IMPROPER USE OF THIS EQUIPMENT OR IMPROPER MACHINE ALTERATIONS MAY BE EXTREMELY DANGEROUS! The operator is cautioned against using this machine before having read and fully understood the instructions presented in this manual and in the original manufacturer s instructions provided separately. USER RESPONIBILITIES It is the operator s responsibility to use this machine under safe working conditions and to be fully aware of requirements for operator safety and safety of co-workers, observers and public at large. The operator must be aware of the machine s capabilities and limitations and follow the safety precautions in each section of this manual. Periodic maintenance is required, in accordance with instructions herein, to promote safe and reliable operation. Care is to be taken by the operator to see that all of the safety features furnished with the machine are properly maintained and operational. It is the responsibility of the operator to provide a safe working environment and to follow proper safety procedures when operating this equipment. Operators must us approved ear protection, safety hat, eye protectors, gloves, safety shoes and any other personal protective equipment required for compliance with standard safety practices or federal, state and local codes and regulations.
9.0 WS-0-XLE HP High-Cycle Pneumatic Diamond Wire Saw Length 7.00" / 80mm Width 9." / 7mm Height.00" / 8mm Weight 780lbs /.0 kg Wire Storage 9' / m Power hp / 8. kw.000 7.000
WS-0-XLE Additional Parts ITEM NO. PART NUMBER DESCRIPTION QTY. 0707 WS0-XLE Frame Weldment 0908 WHEEL,."x."x " BEARING 00009 Set Collar, " ID 0700 Panel Standoff, /" 8 9098 /-0 x.00 FHCS 8 7 0' Power Cord, 700hz Complete 7 8007 Decal Kit, WS-0-XLE
0 WS-0-XLE Take-Up Carriage Assembly 0 9 8 7 0 9 8 7 0709 Track Carriage, WS0-XLE 089 Idler Wheel Assembly 0707 Keyed Washer 07009 Key,.0" Square x 0." 9008 Flat Washer, /" x " x /8" 87T V-Groove Wheel, Poly " x " 8 7 0709 Eccentric Bolt 8 8 90070 /-8 Grease Fitting 8 9 07008 Keyed Shaft,." x 0." 0 90008 / SPLIT LOCK WASHER 9000 /- x. HHCS 9007 / DIA. SHOULDER SCREW /" LONG 9008 / DIA. SHOULDER SCREW /8" LONG 9000 /8" SAE Flat Washer 9000 /8- X." HHCS 0700 Cable Carrier Bracket 7 900 M- Nylon Insert Hex Nut (Flanged) 8 900 M- x 0mm FHSCS 9 09 Cable Carrier Mount, (Male) 0 90008 /8- Nylon Lock Nut
8 Pneumatic Cylinder Assembly WS0-XLE 8 0 7 8 9 7 9 0 0 090 Pneumatic Cylinder, " x 0" 09 Rod Clevis 09 Pivot Bracket 097A Cylinder Pin (Included W/ #097) 90089 Hairpin Cotter, /8" x /8" to 7/8" 90007 7/-x.00 HHCS 7 9008 7/ SPLIT LOCK WASHER 8 07 /8 HOSE PUSHLOCK 90 SWIVEL 9 0700 Internally Threaded Shoulder Bolt, /8-0 07 /8 O.D. Green Tubing (Per Foot) 077 /8 O.D. Red Tubing (Per Foot) 07070 Cylinder Supprt 070 Carrier Block, Lower 900 /8 Machine Screw Split Lock Washer 9000 /8- x.00 SHCS 90000 /8-x.00 HHCS 7 90000 /8 SPLIT LOCK WASHER 8 9000 /8" SAE Flat Washer 9 0907 BELLOWS, -/ ID X -/ 0 0 #0 Hose Clamp 070780 Cylinder Shield, WS0-XLE 9009 /- x.70" Hex Head Cap Screw 9007 /" USS Flat Washer 90008 / SPLIT LOCK WASHER 90099 /-x.0 HHCS 9000 /- Nylon-Insert Hex Locknut 7 00 Cylinder Rebuild Kit 8 0909 Limit Switch, Reed Style
Motor Assembly WS0-XLE 7 7 0 8 9 09 Overhung Load Adaptor 009 Weka HP High Cycle Right Angle Motor 0700 Spline Shaft Assembly 079 WS0E Load Adaptor Ring 0779 WS0E Load Adaptor Centering Bushing 07 /8 HOSE PUSH LOCK / FPT CONNECTOR 7 0 / BSPP x / MNPT Adaptor 8 9000 / SPLIT LOCK WASHER 9 9007 /" Flat Washer 0 908 M8x0mm HHCS 90008 / SPLIT LOCK WASHER 9000 /- x.00" HHCS 9007 /" USS Flat Washer 9008 7/ SPLIT LOCK WASHER 90007 7/-x.00 HHCS 07 /8" O.D. Tubing (Sold Per Foot) 7 78 CORD, 700HZ WS0-XLE
Drive Wheel & Hub Assembly WS0-XLE 7 0 8 9 078 Drive Wheel Hub 0707 Modular Drive Wheel Assembly 900 /-0 x -/ FHSCS 070 Drive Wheel Slug 078 WS0E Hub Key 90089 /- x.00" Cup Point Set Screw 7 070 Rotational Safet Washer, WS0-XLE 8 9007 0- X / PAN HEAD TORX SS 9 9008 #0 TYBE B PLAT WASHER SS 0 9008 /- x.0 Hex Cap Screw 90008 / SPLIT LOCK WASHER
0707 Drive Wheel Half, Inner * 07070 Wheel Liner,7" x ", Black 0A 0707 Wheel Liner, 7" x ", Orange, 0A 0707 Wheel Liner, 7" x ", Blue, 0A 0707 Wheel Liner, 7" x ", Green, 80A 0707 Drive Wheel Half, Outer 7 9009 /-0 x." SHCS 0 8 9009 /-0 Thin Nylon Insert Hex Nut 0 NOTE: DUROMETER IS A MEASURE OF MATERIAL HARDNESS, SMALLER NUMBER IS SOFTER *INCLUDED IN WHEEL ASSEMBLY 0707 8 Drive Wheel,.00" Wire Saw Assembly W/ A0 Liner - 0707 * 7
0708 WS-0-XLE Delrin Wheel (Cut) 0709 80mm Bearing Flange 09 Bearing, 0 X 80 X.87" (08-RS) 0708 Keyed Bushing 900 /-0 X. SHCS Zinc Plated 9000 / SHCS Lock Washer WS-0-XLE IDLER WHEEL ASSEMBLY - 089
WS-0-XLE Fixed Idler Stack Assembly 8 9 7 7 0 07099 Fixed Guide Weldment 07070 Fixed Idler Support Weldment 089 Idler Wheel Assembly 0707 Keyed Washer 90000 /8- x.00 HHCS (Grade ) 8 90988 /8- Nylon Insert Thin Nut 8 7 9000 /8" SAE Flat Washer 8 9008 USS /8" Flat Washer 9 90009 /8- x.0 HEX HEAD CAP SCREW 0 90008 /8- Nylon Lock Nut 070 Keyed Shaft,." x 8.7" 070 Key,.0" Square x 8.7" 9008 Flat Washer, /" x " x /8" 90008 / SPLIT LOCK WASHER 9000 /- x. HHCS 09 Idler Roller
07070 Slide Box, Front Weldment 070707 Slide Box Rear Plate 07008." V-Groove Wheel 900 /- Nylon Instert Hex Nut, Thin 900 /8 x.00 Shoulder Screw, /- Thread 099 Pull Ring Spring Pin, /-0 WS-0-XLE Sliding Wire Director Assembly
07078 Guide Wheel Weldment 090.00 Poly Wheel Assembly 0707 Keyed Washer 900 Cap Screw, Flange Hd., /8- x -/" 9007 /" USS Flat Washer 90008 /- x.00" HHCS 7 089 Fully Keyed 8 07007.0 " x." Square Key WS-0-XLE Swivel Wheel Guide Assembly 8 7
WS-0-XLE Poly Idler Wheel Assembly -090 0798.00" Poly Wheel, Machined 0709 80mm Bearing Flange 09 Bearing, 0 X 80 X.87" (08-RS) 0708 Keyed Bushing 900 /-0 X. SHCS Zinc Plated 9000 / SHCS Lock Washer
090.00 Poly Wheel Assembly 070 Keyed Shaft,." x." 070 Key,.0" Square x." 9008 Flat Washer, /" x " x /8" 90008 / SPLIT LOCK WASHER 9000 /- x. HHCS WS-0-XLE Idler Wheel Assembly
0700 Cable & Hose Hanger 9007 /8- x. Carriage Bolt 90008 /8- Nylon Lock Nut 9008 USS /8" Flat Washer WS-0-XLE Chord Hanger Assembly
7 WS-0-XLE Handle Bar Assembly NOTE: LEFT AND RIGHT HANDLE BARS ARE IDENTICAL IN CONSTRUCTION. ITEM NO. PART NUMBER DESCRIPTION Right/QTY. 070709 Handle Bar Support 90000 /8-x.00 HHCS 9008 USS /8" Flat Washer 8 90008 /8- Nylon Lock Nut 9000 /- Wing Bolt 000 Handle Bar, " Long 7 00 Handle Grip
07070 Slide Box, Front Weldment 070707 Slide Box Rear Plate 07008." V-Groove Wheel 900 /- Nylon Instert Hex Nut, Thin 900 /8 x.00 Shoulder Screw, /- Thread 099 Pull Ring Spring Pin, /-0 7 07078 WS-0-XLE Sliding Wire Director Assembly
WS-0-XLE Connection Panel 9 8 7 0700 Connection Panel 089 Port Diversion Valve 07 /8 HOSE PUSHLOCK 90 SWIVEL 078 /8 OD PUSHLOCK FITTING 07 / MPT X /8 PUSHLOCK 078 / MPT X / INDUSTRIAL HOSE COUPLING, ZINC 7 008 Fitting, /" F. Garden to /8" M. Pipe 8 90089 #0-X/" PHC 9 900 /-0 x / PHMS W/Washer 0 90000 /-0 Nylon-Insert Hex Locknut 009 Fitting, /8" MPT to /" F. Garden Hose
WS-0-XLE Anchoring Jack Assembly - 099 8 0 9 8 7 0709 Jack Assembly, Outer Cylinder 0700 Jack Assembly, Inner Cylinder 9009 / FRICTION WASHER-NYLON 0707 Jack Assembly Nut 90008 /-0 x.0" HHCS (Grade ) 90000 /-0 Nylon-Insert Hex Locknut 7 0708 /- ACME ROD, R.H. 8 9008 USS /8" Flat Washer 8 9 90008 Lock Nut, /8- Nylon 0 90009 /8- x.0 HEX HEAD CAP SCREW 9009 /8- x.0" HHCS (Grade )
WS-0-XLE Top Panel Assembly 0700 Spreader Beam, Weldment 9099 /" D Ring 9007 /8- x. Carriage Bolt 9008 USS /8" Flat Washer 90008 /8- Nylon Lock Nut
8 7 WS-0-XLE Right Body Panel Assembly 9 8 070 Body Panel, Right 0879 Pull Hand, Plastic Load Rated 900 / FLAT WASHER 9000 /" Split Lock Washer 90008 /-0 x.00" HHCS 07077 Handle Pocket 7 90000 /8-x.00 HHCS 8 9008 USS /8" Flat Washer 8 9 90008 /8- Nylon Lock Nut
9 8 WS-0-XLE Left Body Panel Assembly 7 8 0707 Body Panel, Left 900 / FLAT WASHER 9000 /" Split Lock Washer 90008 /-0 x.00" HHCS 0879 Pull Hand, Plastic Load Rated 07077 Handle Pocket 7 90000 /8-x.00 HHCS 8 9008 USS /8" Flat Washer 8 9 90008 /8- Nylon Lock Nut
EQUIPMENT AND PARTS WARRANTY Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one () year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer. In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly. Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer s warranty. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED. Printed in U.S.A. Prospect Street, Elyria, Ohio 0 (0) - (800) - Fax (0) -889 www.diamondproducts.com