N4 Series Magnetic Encoder Module High Resolution Module

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Features and Benefits Two channel quadrature output Industry standard 7272 line driver output RS-422 compatible output 5V output standard; 24V output available Options up to 5000 pulses per channel per revolution Higher pulse counts available Operates in harsh environments No moving parts provide robust, trouble-free operation Kit - Encoder with Target Magnet Resolution - Per Revolution 1 PPR = 4 s Table 1.1 Output PPR - Decade Maximum Shaft Speed, RPM 50 15,000 100 15,000 200 15,000 320 7,500 400 15,000 500 4,800 640 7,500 800 15,000 1000 4,800 1250 7,800 1600 12,000 2000 4,800 2500 7,800 3200 6,000 4000 4,800 5000 3,750 Output PPR - Binary Maximum Shaft Speed, RPM 32 15,000 64 15,000 128 15,000 256 15,000 512 15,000 1024 15,000 2048 9,500 4096 4,500 Contact for higher shaft speeds. (PPR) 0 1 2 3 ф C1 C2 C3 C4 P Key: C - P - ф - Phase 1 PPR = 4 s 1 = 360 e Page 1

Electrical Circuit Single Ended Differential SIN COS SIN DIG A+ A- B+ B- Absolute Maximum Ratings Table 2.1 Characteristic Symbol Rating for 5V Rating for 6V to 25V Forward Supply Voltage V CC 6 28 V Reverse Supply Voltage V RCC -0.3-20 V Units Storage Temperature T S 150 150 ºC ESD (HMB, 100pF/1.5Kohm) 4 4 kv Specifications - 5V Supply Table 2.2 Characteristic Symbol Test Conditions Min. Typ. Max. Unit Supply Voltage V CC Operating, T J < 165 ºC 4.75 5 5.5 V Supply Current I CC V CC = 12V - 32 50 ma Operating Temperature T A -40-125 ºC Duty Cycle - V CC = 5V, T = 25 ºC 45 50 55 % Phase - V CC = 5V, T = 25 ºC 80 90 100 ºe Specifications - 24V Supply Table 2.3 Characteristic Symbol Test Conditions Min. Typ. Max. Unit Supply Voltage V CC Operating, T J < 165 ºC 7 12 24 V Supply Current I CC V CC = 12V - 40 65 ma Operating Temperature T A -40-125 ºC Duty Cycle - V CC = 12V, T = 25 ºC 45 50 55 % Phase - V CC = 12V, T = 25 ºC 80 90 100 ºe Page 2

Output Waveforms (PPR) Single Ended N4 Series Magnetic Encoder Module 0 1 2 3....... 1022 1023 0 1 ф A Leads B Key: C - P - ф - Phase 1 PPR = 4 s 1 = 360 e C1 C2 C3 C4 P 0 1 2....... 1022 1023 0 B Leads A (PPR) + - + - Differential 0 1 2 3....... 1022 1023 0 1 A Leads B ф C1 C2 C3 C4 P Key: C - P - ф - Phase 1 PPR = 4 s 1 = 360 e 0 1 2....... 1022 1023 0 + - + B Leads A - CW Channel A leads Channel B for clockwise shaft rotation (shaft rotation is defined when looking at the encoder mounting surface). Page 3

Encoder Physical Outline Encoder Mounting Guidelines Air gap between magnet rotor and encoder housing should be set to the minimum that can be achieved, taking into account radial play and mounting tolerances. 0.010 to 0.020 is a good target. Air gaps up to 0.040 are acceptable under good conditions. The centerline of the magnet rotor should be located 0.220 above the mounting surface of the encoder. The encoder and rotor should be mounted perpendicular to the shaft the rotor is mounted on. Locating plate is suggested on motor to ensure proper alignment. See sample mounting template below. Sensor element location marking for reference only. Images show two inch magnet rotor, but alignment targets hold true for all sizes. Page 4

Target Rotor Physical Outline - Aluminum Hub (Mounting Style B) Table 5.1 Bore Size (.inch) N4 Series Magnetic Encoder Module Motor Shaft OD Size (nominal) 250 1/4 in (.2500 ) Target Rotor Mounting Guidelines - Aluminum Hub (Mounting Style B) NEMA Guide Shaft Tolerance Magnet Bore MIN. (inch) Proper alignment of the target rotor to the encoder sensing element is critical for optimal encoder performance. Insure that the rotor is mounted to the specified height using one of the options shown in the diagram below. A machined step on the motor shaft provides a quick and repeatable method for positioning the target rotor. Spacers or other fixturing should be used to properly position the rotor if no mechanical locating features are on the shaft. While the hub is held in the proper position, use a hex wrench to tighten #10-32 set screw. For permanent applications, a threadlocker or retaining compound is advised in conjunction with the set screw. Magnet Bore MAX. (inch).2507.2516 276 7 mm (.2758 ).2767.2778 313 5/16 in (.3125 ).3134.3145 315 8 mm (.3150 ).3159.3170 375 3/8 in (.3750 ).3759.3770 394 10 mm (.3940 ).3949.3960 +0.0000 /-0.0005 473 12 mm (.4728 ).4737.4748 500 1/2 in (.5000 ).5009.5020 625 5/8 in (.6250 ).6259.6270 750 3/4 in (.7500 ).7509.7520 875 7/8 in (.8750 ).8759.8770 985 25 mm (.9850 ).9859.9870 Other bore sizes available upon request. Contact..345 inch [8.76 mm].095 inch [2.41 mm] Example 1: Exposed rotor hub Option A Distance from encoder mounting surface to outward face of the target magnet. Example Motor Option B Distance from encoder mounting surface to inward face of the target magnet. Example 2: Recessed rotor hub.345 inch [8.76 mm].095 inch [2.41 mm] Images show two inch magnet rotor, but alignment targets hold true for all sizes. Page 5

Wiring 26 AWG 6 Conductor with Foil Shield and Drain Stranded Tinned Copper PVC Insulation Grey PVC Jacket UL Style 2464, CSA Temperature Rating: 105ºC Custom lengths and insulation materials available. Contact. Table 6.1 Differential Wiring Vcc Red Gnd Black Ch A Yellow Ch A- Brown Ch B Green Ch B- Orange Connector Options (Single ended option depicted) Molex Mini-Fit Jr. (Male) Molex Mini-Fit Jr. (Female) TE AmpModu MTE (Male) TE AmpModu MTE (Female) Need a different connector? Contact. Part Number Description N4-256 - 375-24 - N - D - B - C - E - X Series PPR Bore Size Supply Voltage Index Output Type Target Magnet Mounting Wiring Length (Meters) Connector N4 32 50 64 100 128 200 256 320 400 500 512 640 800 1000 1024 1250 1600 2000 2048 2500 3200 4000 4096 5000 250 1/4 in 276 7 mm 313 5/16 in 315 8 mm 375 3/8 in 394 10 mm 473 12 mm 500 1/2 in 625 5/8 in 750 3/4 in 875 7/8 in 985 25 mm 05 5 V 24 24 V N A,B Quadrature S Single-Ended D Differential B Aluminum Hub C Cable A.5 (19.685 ) B 0.914 (36 ) C 1 (39.370 ) D 2 (78.740 ) E 1.829 (72 ) X None A1 TE AmpModu MTE (Male) A2 TE AmpModu MTE (Female) M1 Molex Mini-Fit Jr. (Male) M2 Molex Mini-Fit Jr. (Female) Example: N4-256-375-24-N-D-B-C-E-X Contact for additional resolutions and rotor configurations. Page 6