Assembly/Packagng RF-PCB. Thick Film. Thin Film. Screening/Test. Design Manual

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Thick ilm Thin ilm R-PCB Assembly/Packagng Screening/Test esign Manual

RHe esign Manual The following rules are effective for the draft of circuit boards and hybrid assemblies. The instructions are only valid for the layout design at RHe Microsystems GmbH. The rules are not intended to be exhaustive. All layouts should be designed in a close collaboration with RHe Microsystems GmbH. ata file formats: GS II, X, WG, Extended GERBER (274-X) others on request Compliance with mentioned values is depending on the properties of the used base material. A consultation is recommended. Standard These standard values can be used as a base for your layout and design process without request at RHe. Special These values are achievable by using special materials and/or special manufacturing equipment and methods. In any case a request for feasibility at RHe is recommended during early development/layout stage. Special values should only be requested if a solution can t be found by using standard values. evelopment In this column named values are mostly custom made designs. As a developer/project leader please consider feasibility studies or separate sample manufacturing and use these parameters only in a tight collaboration with RHe in your products and constructions. We look forward to be your partner for your special project. The manufacturing technologies will be especially designed to your requirements and series quantities.

R-PCB rawing R-PCB A B J I G N H G C K L M E O E E R O O R-PCB esign rules Standard Special evelopment A Panel dimension for PCBs with PTHs and multilayer 275 x 195 mm² A Panel dimension for PCBs without PTHs 370 x 220 mm² B Cu tickness - base Cu outer layer 18 µm 70 µm 9 µm 70 µm B inal Cu thickness - conductor outer layer 18 µm 70 µm 9 µm 70 µm 5 µm 70 µm C Cu thickness - base Cu inner layer 18 µm 35 µm C inal Cu thickness - conductor inner layer 18 µm 35 µm 18 µm 50 µm Substrate hole (Via/PTH): Ø 0.500 mm 0.300 mm 0.200 mm Tolerance drilled holes to patterning ± 0.100 mm ± 0.075 mm Tolerance drilled hole to drilled hole (depending on base material) ± 0.100 mm ± 0.050 mm Metallisation ring (rim) around via/pth for top/bottom layer: E Subtractiv, for standard solder, Al wire bonding: Ø 0.200 mm 0.150 mm Semiadditiv, for AuSn solder, Au wire bonding: Ø 0.120 mm 0.050 mm istance conductor to outer edges/cut-outs / cavities 0.200 mm 0.050 mm Conductor Line & Space for standard solder, Al wire bonding, final Cu thickness 18 µm 0.075 mm ± 0.020 mm 0.050 mm ± 0.010 mm G/H for standard solder, Al wire bonding, final Cu thickness 35 µm 0.100 mm ± 0.030 mm for AuSn solder, Au wire bonding, final Cu thickness 9 18 µm 0.075 mm ± 0.020 mm 0.075 mm ± 0.010 mm 0.050 mm ± 0.010 mm for AuSn solder, Au wire bonding, final Cu thickness 35 µm 0.100 mm ± 0.030 mm Cut-outs: Milling tool Ø 0.800 mm 0.200 mm I Radii in the corner of cut-outs 0.400 mm 0.100 mm Tolerance cut-out/tolerance cut-out to patterning and via/pth ± 0.100 mm ± 0.050 mm J Cu thickness inside via/pth 20 µm

Standard Special evelopment K Base material thickness 0.200 mm 0.100 mm L Bonding film thickness ~ 0.038 mm L Prepreg thickness ~ 0.100 mm M Total thickness of multilayer (without surface) 3.200 mm 3.200 mm Cavities: Milling tools Ø 0.800 mm 0.200 mm N Tolerance of cavity depth ± 0.150 mm ± 0.100 mm Radii in the corner of cavities 0.400 mm 0.100 mm Tolerance cavity/tolerance cavity to patterning and via/pth ± 0.100 mm ± 0.050 mm O istance PTH metallisation to inner conductor layer 0.500 mm R istance conductor to conductor inner layer 0.300 mm R-PCB materials Manufacturer Material Composition Permittivity/ C ɛr @ 10 GHz Loss Tanget tan @ 10 GHz Temperature coefficient W/mK CTE ppm/k x y z Rogers RO3003 PTE/Ceramic 3.0 0.0013 0.5 17 17 24 Rogers RO3203 Woven Glass 3.2 0.0016 0.5 13 13 58 Rogers RO3210 Woven Glass 10.2 0.0027 0.81 13 13 34 Rogers RO4003C Hydrocarbon Ceramic 3.38 0.0027 0.64 11 14 46 Rogers RO4350B Hydrocarbon Ceramic 3.48 0.0037 0.62 14 16 50 Rogers RT/duroid 5880 PTE Glass iber 2.2 0.0009 0.2 31 48 237 Rogers RT/duroid 6010LM PTE Ceramic 10.2 0.0023 0.78 24 24 24 Rogers TMM 4 Hydrocarbon Ceramic 4.5 0.0020 0.7 14 14 20 Rogers TMM 6 Hydrocarbon Ceramic 6.0 0.0023 0.72 16 16 20 Rogers TMM 10 Hydrocarbon Ceramic 9.2 0.0023 0.76 16 16 20 Rogers ULTRALAM 2000 PTE Woven Glass 2.4 2.6 0.0019 0.24 15 15 200 Taconic CER-10 PTE-Woven fiberglass 10.0 0.0035 0.63 14 14 46 Taconic R-35 PTE Glass iber 3.5 0.0018 0.24 19 24 64 Taconic R-60 PTE-Woven fiberglass 6.15 0.0028 0.43 12 12 75 Taconic TLC-32 PTE Glass iber 3.2 0.0029 0.24 10 10 70 Arlon AR1000 PTE/Woven iberglass Ceramic illed 10.0 0.0030 0.645 14 16 37 Isola IS620 Glass Reinforced/ Modified Epoxy 5.5 3.7 0.0080 n/a 16 14 47 upont/pyralux AP8525 Polyimid 3.4 0.0030 n/a 25 25 25

RHe Microsystems GmbH Heidestraße 70 01454 Radeberg Germany Tel. +49 3528 4199-0 ax +49 3528 4199-99 info@rhe.de www.rhe.de Ausgabe 1 / 2009