ROTARY SCREW AIR COMPRESSOR ES-6 Series PTO 5, 7.5 and 0HP 4, 5.5 and 7.5 kw PARTS LIST SUPPLEMENT KEEP FOR FUTURE REFERENCE Part Number 252943 ESullair Corporation
AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 3-day courses that provide hands-on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Industrial compressors and compressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair s corporate headquarters in Michigan City, Indiana. Instruction includes discussion of the function and installation of Sullair service parts, troubleshooting of the most common problems, and actual equipment operation. The seminars are recommended for maintenance and service personnel. For detailed course outlines, schedule and cost information contact: Sullair Corporate Training Department -888-SULLAIR or 29-879-545 (ext. 5363) -OrWrite- Sullair Corporation 3700 E. Michigan Blvd. Michigan City, IN 46360 Attn: Service Training Department
TABLE OF CONTENTS OPERATOR IS REQUIRED TO READENTIRE INSTRUCTION MANUAL Section ILLUSTRATIONS AND PARTS LIST. PROCEDURE FOR ORDERING PARTS.2 RECOMMENDED SPARE PARTS LIST 2.3 FLUID MANAGEMENT SYSTEM 4.4 SEAL AND DRIVE GEAR 6.5 GEAR HOUSING AND PARTS 8.6 COMPRESSOR SYSTEM 0.9 INLET CONTROL
NOTES
Section. PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the compressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the address, phone numbers or fax numbers below. When ordering parts always indicate the Serial Number of the compressor. This can be obtained from the Bill of Lading for the compressor or from the Serial Number Plate located on the compressor. The genuine Sullair service parts listed meet or exceed the demands of this compressor. Use of replacement parts other than those approved by Sullair Corporation may lead to hazardous conditions over which Sullair Corporation has no control. Such conditions include, but are not limited to, bodily injury and compressor failure. SULLAIR ASIA, LTD. Chiwan Supply Base Bldg A5-- Chiwan Shenzhen, Guangdong PRV. P.R.C. Post Code 58068 Telephone: 755--6694982 FAX: 755--669433 SULLAIR CORPORATION Subsidiary of Sundstrand Corporation 3700 East Michigan Boulevard Michigan City, Indiana 46360 U.S.A. Telephone: --800--SULLAIR (U.S. Only) or --29--879--545 Fax: (29) 874 -- 273 Fax: (29) 874 -- 835 (Parts) Fax (29) 874 -- 805 (Service) SULLAIR EUROPE, S.A. Chemin de Genas BP 639 69800 Saint Priest, France Telephone: 33--72232425 Fax: 33 -- 7890768.2 RECOMMENDED SPARE PARTS LIST DESCRIPTION KIT NUMBER QUANTITY replacement element kit for fluid filter 250026-982 replacement element kit for air/fluid separator 250025-264 250028-032 250028-033 repair kit for motor shaft seal 250039-28 repair kit, shaft seal installation 250028-035 250034-267 repair kit for thermostat actuator 250025-43 replacement kit for coil 250028-809 250028-036 250028-387 repair kit for solenoid valve 250030-64 replacement coil for solenoid valve 250030-64 250038-849 250035-292 repair kit for minimum pressure/check valve 6043 replacement piston seal kit for air inlet control valve 250030-226 02250045-287 replacement piston for inlet control valve replacement washer for inlet control valve 02250044-8 02250045-287 2 fluid, Sullube 32 (one gallon) 250009-396 fluid, Sullube 32 (five gallons) repair kit for ES-6 /2 npt service connection 250026-066 250022-669 250030-03 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
Section.3 FLUID MANAGEMENT SYSTEM 2
Section.3 FLUID MANAGEMENT SYSTEM key part number description number quantity element, fluid filter (I) 250026-982 2 adapter, fluid filter 250025-94 3 cap, separator element 250026-038 4 o-ring, 2 3/6 x 3/32 826502-39 5 element, separator air/fluid (II) 250025-264 6 o-ring, 7/6 x /6 826502-27 7 adapter, /2-4NPT /6-2SAE 250040-54 8 plug, hex head /6-2-SAE 250039-359 9 housing, bell 250025-309 0 capscrew, ferry head /2-3 x 3 828408-300 2 Sscrew, socket ISO4762 m2 x 20 (metric) 82932-080 2 actuator, thermostat (III) 250025-43 2 piston, thermostat 250025-45 3 spring, compression 250025-464 4 pin, roll /4 x /2 827404-50 5 guide, thermostat spring 250025-47 6 o-ring (IV) 250025-49 3 7 plug, thermostat /6-2 250025-48 8 temperature switch, N4 (remote) 02250060-632 9 union, male /6-2 viton 250039-338 20 glass, sight 250025-420 2 tee, adpt oil/sight glass 250039-339 (I) For maintenance on fluid filter element no. 250025-982, order repair kit no. 250028-032. (II) For maintenance on air/fluid separator element no. 250025-264, order repair kit no. 250028-033. (III) For maintenance on thermostat actuator no. 250025-43, order repair kit no. 250028-036. (IV) For replacement only. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR 3
Section.4 SEAL AND DRIVE GEAR 4
Section.4 SEAL AND DRIVE GEAR key part number description number quantity gear, driven Consult Factory 2 spacer, E-6 inboard bearing 250030-408 3 bearing, tpr rlst 499080-203 4 gear, drive Consult Factory 5 spacer, gear 250039-600 6 shaft, E-6 input 250030-407 7 bearing 499080-207 8 shim set 250030-946 9 seal, shaft (I) Teflon/Viton 250039-28 0 sleeve, wear 250025-42 o-ring, 2 7/8 x 3/32 826502-50 2 housing, shaft seal 250025-32 3 capscrew, ferry head /4-20 x 3/4 828404-075 2 (I) For maintenance on motor shaft seal no. 250039-28, order repair kit no. 250028-035. NOTE: Requires special tooling for removal/installation. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR 5
Section.5 GEAR HOUSING AND PARTS 6
Section.5 GEAR HOUSING AND PARTS key part number description number quantity housing, drive 250026-839 Shousing, drive (metric) 02250059-246 2 screw, machine round head #8-32 x /2 250030-547 3 washer, pl-b #8 83720-045 4 seat, minimum pressure/check valve 250030-223 5 stem, minimum pressure/check valve 250030-502 6 spring, minimum pressure/check valve 250033-369 7 piston, minimum pressure/check valve 250025-428 8 o-ring, 3/32 x 3/4 826502-6 9 spring, minimum pressure/check valve 250025-429 0 cap, minimum pressure/check valve 250025-430 capscrew, hex 5/6-8 x 7/8 827905-088 2 plug, pipe hex soc. /8 NPT 490046-00 2 3 bail, lifting 250039-904 4 washer, pl-b reg pltd /2 838208-22 5 valve, minimum pressure/check (I) 606058 6 base, compressor 250026-469 7 capscrew, hex gr8 /2-3 x 82908-00 2 8 plug, pipe /2 NPT 5 (I) For maintenance on minimum pressure/check valve no. 606058, order repair kit no. 250030-226. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR 7
Section.6 COMPRESSOR SYSTEM 8
Section.6 COMPRESSOR SYSTEM key part number description number quantity washer seal bolt bu ss 499065-007 2 2 locknut, male-m25 x 02250055-35 3 wavespring, male 02250047-887 4 bearing, taper 499080-203 2 5 housing, stator ES-6 E profile 250029-90 6 cover, outlet 250025-35 7 capscrew, ferry head /4-20 x /4 828404-25 5 8 locknut, female M7 x 02250055-36 9 wavespring, female 02250055-485 0 washer, pl-b-reg pltd 3/8 838206-07 2 bearing, taper 499025-005 2 2 capscrew, ferry head 5/6-8 x 828405-00 3 3 capscrew, ferry head 5/6-8 x 2 /4 828405-225 2 4 rotor, female E profile (I) 02250055-489 5 rotor, male E profile (I) 02250055-490 6 capscrew, ferry head 3/8-6 x 33/4 828406-375 2 7 plate, inlet 250028-339 8 elbow, tube 90M /4 x /4 250025-850 2 9 bearing, cylinder roll plain 499082-705 20 bearing, needle roller steel 250023-23 2 retainer, inlet bearing 250025-435 22 screw, machine flat head /4-20 x /2 83204-050 23 orifice, gear spray (mounting location) 250030-545 24 tube, separator fluid return 250025-865 25 valve, blowdown /4 NPT 250025-655 26 valve, body thermostat 250025-44 27 capscrew, ferry head 5/6-8 x /2 828405-50 2 28 fitting, separator fluid return 250025-870 29 gauge, press 2 0-200# 04069 30 capscrew, socket head /4-20 x /4 828304-025 2 3 plate, ES-6 identification 250026-859 32 screw, drive rod plated #8 x 3/8 839608-060 2 33 nipple, galv xs /4 NPT x close 823204-000 34 pin, dowel 3/8 x 499045-032 4 35 capscrew, ferry 3/8-6 x 3/4 828406-075 2 36 hose, nylon /4 84225-004 5 ft. 37 plug PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR 9
Section.7 INLET CONTROL 0
Section.7 INLET CONTROL WITH /2 NPT ADAPTER key part number description number quantity rod, ES-6 intake control valve 02250044-80 2 spring, PTO ES-6 intake check 250034-69 3 retainer, ES-6 intake control valve 02250044-809 4 gasket, inlet valve 250025-425 5 head, ES-6 intake control valve 02250044-808 6 housing, intake control 250025-30 7 piston, ES-6 intake control valve (I) 02250044-8 8 seal, ES-6 intake control piston (II) 02250044-67 9 washer, Belleville spring (I) 25003-269 2 0 capscrew, sch #0-32 x /2 Nylok 02250043-62 spring, inlet control ES-6 02250042-966 2 cap, air intake 250029-898 3 ring, retaining internal 3/8 83650-37 4 elbow, 90_ male /8 npt x /4 tube 250025-840 5 hose, nylon /4 84225-004 5 ft. 6 adapter /2 air intake 250034-488 7 o-ring, viton 2 /2 x /6 826502-037 8 rod, thrd /4-20 x 7 843904-070 9 nut, hex locking pltd /4-20 825504-45 20 plug, air intake adapter 250034-487 (I) For maintenance on inlet control, order piston no. 02250044-8 and washer no. 25003-269. (II) For maintenance on air intake valve piston seal, order repair kit no. 02250045-287. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
WORLDWIDE SALES AND SERVICE SULLAIR ASIA, LTD. Chiwan Supply Base Bldg A5- Chiwan Shenzhen, Guangdong PRV. P.R.C. Post Code 58068 Telephone: 755-6694982 FAX: 755-669433 SULLAIR EUROPE, S.A. Chemin de Genas BP 639 69800 Saint Priest, France Telephone: 33-72232425 Fax: 33-7890768 SULLAIR CORPORATION Subsidiary of Sundstrand Corporation 3700 East Michigan Boulevard Michigan City, Indiana 46360 U.S.A. Telephone: -800-SULLAIR (U.S.A. Only) or -29-879-545 Fax: (29) 874-273 Fax: (29) 874-835 (Parts) Fax: (29) 874-805 (Service) Printed in U.S.A. Specifications Subject To Change Without Prior Notice EN96CPY