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Transcription:

2525 GARDNER ROAD, BROADVIEW, IL 60155 1.800.323.9114 Outside U.S. 1.708.865.1500 www.tksimplex.com G3 SERIES ELECTRIC POWER PUMP PARTS IDENTIFICATION MANUAL Reference # - 54246 Rev. - A Date - 10/08 This illustration is for reference purposes only. The appearance of your unit may differ from the unit shown. Electrical Brackets Wiring Diagrams - pg. 15-19 Valve Sub-Assemblies - pg.11-12 Manifold Sub-Assemblies - pg. 13-14 Common Components used in all G3 Series pumps - pg. 3-5 Pump Sub-Assemblies and Sub-Components - pg. 6-9 Reservoirs - pg. 20

How to Identify Parts for Your Model. MODEL MATRIX Understanding our model number configurations: PUMP CLASS Sample Model #: G 3 1 4 3 L M R Model Performance Series Power Consumption Valve Function Reservoir Size Description: 0 = Dump 0 = 1 Gal Plastic G = Gen II Pump 1 = 115 VAC 3 = 1.125 HP 1 = Dump 2 Way 1 = 1 Gal Metal 2 = 2 Way Manual 2 = 1.5 Gal 2 = 230 VAC 3 = 3 Way Manual 3 = 2.5 Gal 4 = 4 Way Manual 5 = 5 Gal 5 = 2 Way Solenoid 6 = 3 Way Solenoid 7 = 4 Way Solenoid 8 = Port Block PUMP TYPE OPTION 1 Options OPTION 2 C = Caster Wheel Kit D = Dig. Pressure Gauge F = Foot Switch (motor) G = Gauge (intergrated) H = Heat Exchanger L = Locking Style Manifold M = Motor Pendant O = Oil Filter P = Pressure Switch R = Roll Cage S = Foot Switch (valve) OPTION 3 MODEL NUMBER & DATE CODE LOCATION DATE CODE COVER PLATE STAMPING LOCATION MODEL DECAL PLACEMENT

Common components used in pumps NOTE: This illustration is for reference only. The appearance of your unit may differ from unit shown. 3

Common components used in pumps CONTINUED... 4

Common components used in pumps ITEM # DESCRIPTION 115 V. 230 V. QTY. ITEM # DESCRIPTION 115 V. 230 V. QTY. 03 RESERVOIR BLACK SEE PAGE 20 1.00 29 HEAVY HEX JAM NUT 1/4-20 69234 69234 2.00 04 RESERVOIR GASKET * 1.00 30 BHCS 10-24 x 3/8 LG 69236 69236 4.00 05 BREATHER VENT 3/8" NPT 46348 46348 1.00 35 SIMPLEX DECAL 5.71" x 1.15" 46355 46355 2.00 06 PIPE PLUG 1/4" W/ COATING 46510 46510 1.00 39 BRACKET SUPPORT G3 46338 46338 1.00 07 SAE #12 HEX PLUG WI PORT 46118 46118 1.00 41 PENDANT ASSEMBLY BASIC 46220 46220 1.00 08 HHCS 1/4-20 X.75 PLT 65891 65891 14.00 42 HOLE PLUG 1/4" 46405 46405 4.00 09 SEALING WASHER 65892 65892 14.00 43 SPACER 1.5" LONG 46010 46010 2.00 10 G3 RESERVOIR DECAL 46016 46016 2.00 44 HHCS 1/4-20 X 2.00 40970 40970 2.00 11 LABEL SAFE USE ELEC 68068 68068 1.00 45 WASHER 1/4" SS 88429 88429 2.00 12 BLANK DECAL 3 X 4 87305 87305 1.00 46 COIL 115V WITH DIN CONN 46294 46324 2.00 13 MANIFOLD ASM SEE PAGE 1.00 47 MOLDED DIN CONN W/ CORD 46327 46327 2.00 --14 VALVE GASKET 69242 69242 1.00 52 SIGHT GAUGE 46009 46009 1.00 15 SHCS 3/8-16 X 2 1/4 93598 93598 3.00 53 MEMBRANE SWITCH LABEL + + 1.00 16 ADAPTER ASSY. 68963 68963 1.00 54 DECAL PENDANT INSTRUCTION + + 1.00 17 HEX PIPE PLUG 3/8" W/ COAT 46513 46513 1.00 55 SIMPLEX DECAL 1.25" x 0.25" + + 1.00 17 HEX PIPE PLUG 3/8" W/ COAT 46513 46513 1.00 67 PUSH THRU BUSHING 46420 46420 2.00 19 VALVE ASM. 46285 46285 1.00 68 VELCRO STRAP 1x14 46310 46310 1.00 **20 SHCS 3/8-16 X 3 1/2 88363 88363 4.00 69 HOLE PLUG 7/8" 69652 69652 1.00 **21 LOCK WASHER 3/8 93943 93943 4.00 70 MOTOR GASKET G3 * * 1.00 **22 ROLL PIN 1/8 X 3/8 LG 561604 561604 1.00 71 GASKET PUMP * * 1.00 23 3WY RET VLV DECAL 45120 45120 1.00 73 COVER PLATE SEE PAGE 20 1.00 24 MAGNET * * 1.00 74 SHCS #10-24 X 5/8" 86699 86699 1.00 <25> MOTOR SHROUD W/ HANDLE 45534 45534 1.00 75 SHCS #10-24 X 1" LG 41327 41327 2.00 26 HOSE CLAMP 69235 69235 1.00 76 G3 MOTOR 1.5HP 115V 45418 45428 1.00 27 DECAL OVERLAY 46539 46539 1.00 77 FHCS 10-24 X 0.50LG 43557 43557 1.00 28 BRACKET ASSEMBLY SEE PAGE 15-19 1.00 78 SHCS #10-32 X.875 45084 45084 1.00 84 FOAM INSERT 46352 46352 1.00 NOTES : <25> 5 AND 10 GALLON USE MOTOR SHROUD WITHOUT HANDLE PART # 45862. **20. **21. **22. COMPONENTS ONLY USED WITH ELECTRIC VALVES. -- 14. 4 WAY LOCK VALVES USE VALVE GASKET # 68251 G SERIES PENDANT DECAL KIT (+ + = COMPONENTS) -- PART # 54489 G 3 REBUILD KIT ( * = COMPONENTS) -- PART # 54487 5

Pump Assembly (46541) PUMP ASM. ITEM # DESCRIPTION PART # QTY. 01 GEAR SECTION ASSEMBLY SEE PAGE 7-8 1.00 02 PUMP VALVE SECTION ASSEMBLY SEE PAGE 9 1.00 03 SHCS 5/16-24 X 1" LG 84188 4.00 04 PISTON BLOCK TUBE G3 45537 1.00 6

Gear Section Assembly (45535) GEAR SECTION ASM. 7

Gear Section Assembly (45535) GEAR SECTION ASM. ITEM # DESCRIPTION PART # QTY. 01 G3 PUMP BODY 2 PISTON 45419 1.00 02 TUBE-GUIDE.11 68894 2.00 03 SHCS 1/4-28 X 1 1/2 89148 2.00 04 SET SCREW #10-24 X 1/4 CUP 44596 2.00 05 O-RING 5/16X7/16 * 2.00 09 SHCS 1/4-28 X 1.25LG 40118 3.00 10 POW'R BUD REDUC GEAR 43520 1.00 11 POW'R BUDDY PUMP SHAFT 43278 1.00 12 ROLL BRG 3/4ID X 5/8 43346 1.00 13 POW'R BUD ECC RING 43353 1.00 14 ROLL BRG 1 1/8 X 3/4 43347 1.00 15 BEARING ROLLER 1/2x11/16x1/2 WIDE 68891 1.00 16 O RING 1/4X3/8 * 1.00 17 GEAR-PUMP.375 68896 2.00 18 BALL 1/8" 90906 2.00 19 BEARING ROLLER 1/2x11/16x1/2 WIDE 69330 3.00 20 BOTTOM PLATE 3/8" GEARS G3 45536 1.00 21 POW'R BUDDY WEAR PLATE 43279 1.00 22 POW'R BUDDY ECCENCTRIC RING 43275 1.00 23 THRUST WASHER 3/4"ID 43349 4.00 24 THRUST BRG 3/4" ID 43348 2.00 25 POW'R BUDDY IDLER SHAFT 43276 1.00 26 RING-RETAINING 68892 1.00 27 WASHER 1/4" SS 88429 5.00 28 POW'R BUDDY SCREEN * 1.00 29 O-RING 3/16X5/16 * 2.00 30 PISTON BLOCK ASSEMBLY #1 G3 SEE PAGE 10 1.00 31 PISTON BLOCK ASSEMBLY G3 SEE PAGE 10 1.00 32 SHCS 5/16-24 X 1.75 69392 8.00 33 BALL 3/16" 90548 1.00 34 G3 PISTON BLOCK TUBE 45420 1.00 35 O-RING 3/8X1/2 1.00 * G 3 REBUILD KIT (* = COMPONENTS) -- PART # 54487 8

Pump Valve Section Assembly (46025) PUMP VALVE SECT ASM. ITEM # DESCRIPTION PART # QTY. 01 PB VALVE BODY SECT. 43269 1.00 02 BALL 5/16" 91701 1.00 03 SPRING 68225 1.00 04 GASKET 25/64X19/32 * 1.00 05 SCREW, BALL STOP 68226 1.00 06 MALE ELBOW 1/8 PIPE 69354 1.00 07 UNLOADING PISTON ASM Page 10 1.00 08 BALL 11/32" 94219 1.00 10 SPRING UNLOADING VLV 68981 1.00 11 O-RING 3/8X1/2 * 2.00 12 ADJUSTING SCREW 43274 2.00 13 1/16 SOC PIPE PLUG 97641 2.00 22 O-RING 3/16X5/16 * 1.00 23 BACKUP WASHER 56080087 1.00 24 POW'R BUD DUMP PLUG 43283 1.00 25 1/4 SOC PIPE PLUG 93950 1.00 27 SEAT - EXT RELIEF ++ 1.00 28 CONE - EXT RELIEF ++ 1.00 29 SPRING - RELIEF VALVE ++ 1.00 30 ROLL PIN 1/8X15/16 81332 1.00 31 PLUG SAE #4 68258 1.00 G 3 REBUILD KIT (* = COMPONENTS) -- PART # 54487 RELEIF REPLACEMENT KIT ( ++ = COMPONENTS) -- PART #55057 9

Sub Component Assemblies (45533) PISTON BLK ASM. ITEM # DESCRITPION PART # QTY. 01 GEN II PISTON BLOCK 45539 1.00 02 BALL 1/8" 90906 2.00 03 SPRING 66042 1.00 04 BALL STOP 68810 1.00 05 BALL RETAINER 66043 1.00 06 INTAKE SEAT 66046 1.00 07 GASKET 29/64 X 5/8 * 1.00 08 PLUG PISTON BLOCK 68825 1.00 09 GASKET 25/64X19/32 * 1.00 10 ADAPTER-.290 PISTON 68820 1.00 11 SPRING, PISTON 68340 1.00 12 PISTON-.290 DIA 68819 1.00 13 MALE TEE 1/8" PIPE 1/4" TUBE 45426 1.00 (45538) PISTON BLK ASM. ITEM # DESCRIPTION PART # QTY. 01 PISTON BLOCK 45539 1.00 02 BALL 1/8" 90906 2.00 03 SPRING 66042 1.00 04 BALL STOP 68810 1.00 05 BALL RETAINER 66043 1.00 06 INTAKE SEAT 66046 1.00 07 GASKET 29/64 X 5/8 * 1.00 08 PLUG PISTON BLOCK 68825 1.00 09 GASKET 25/64X19/32 * 1.00 10 ADAPTER-.290 PISTON 68820 1.00 11 SPRING, PISTON 68340 1.00 12 PISTON 0.290" DIA. 45425 1.00 13 MALE ELBOW 1/8 PIPE 69354 1.00 (43687) UNLOADING PISTON ASM. ITEM # DESCRITPION PART # QTY. 01 UNLOAD PISTON 68209 1.00 02 O RING 1/4X3/8 * 1.00 03 BACK-UP WASHER 68145 1.00 04 DOWEL PIN 1/8X3/4 LG 43686 1.00 G 3 REBUILD KIT ( *= COMPONENTS) -- PART # 54487 10

Valve Sub Assembly (69094) 2 WAY MANUAL (69101) 4 WAY MANUAL (69691) 3 WAY MANUAL PART# ITEM # DESCRIPTION 2 WAY VAL. QTY. 01 2 WAY VALVE 69092 1.00 02 BALL 91701 1.00 03 VALVE STEM 69095 1.00 04 O-RING 5602111 1.00 05 BACKUP WASHER 5608111 1.00 06 SCREW 44595 1.00 07 VALVE HANDLE 69091 1.00 08 ROLL PIN 93835 2.00 09 SEAT - EXT RELIEF ++ 1.00 10 CONE - EXT RELIEF ++ 1.00 11 SPRING - RELIEF VALVE ++ 1.00 12 ACORN NUT 69105 1.00 13 WASHER 69124 1.00 14 ADJUSTING SCREW 69104 1.00 15 ADAPTER ASSY. 68963 1.00 16 SPRING ++ 68384 1.00 NS PIPE PLUG 84084 1.00 18 1/4 SOC PIPE PLUG 93950 1.00 19 HEX ST. PIPE PLUG 87145 1.00 20 SPRING CAP 69634 1.00 21 LOCKWASHER Y0010765 1.00 NS = NOT SHOWN RELEIF REPLACEMENT KIT ( ++ = COMPONENTS) -- PART #55057-69691 -69101 ITEM # DESCRIPTION 3 WAY VAL QTY. 4 WAY VAL QTY. 01 VALVE ROTOR 43762 1.00 43762 1.00 2 O-RING * 2.00 * 4.00 03 SUBPLATE- VALVE 68180 1.00 68180 1.00 04 O-RING * 1.00 * 1.00 05 THRUST WASHER 68026 2.00 68026 2.00 06 THRUST BEARING 68155 1.00 68155 1.00 07 O-RING * 1.00 * 1.00 08 UPPER VALVE BLOCK 69135 1.00 69135 1.00 09 DRIVE LOK PIN 93804 1.00 93804 1.00 10 O-RING * 6.00 * 3.00 11 WASHER * 4.00 * 3.00 12 SHEAR SEAL 68029 3.00 68029 1.00 13 SPRING WASHER 68028 4.00 68028 3.00 14 DETENT SPRING 68025 1.00 68025 1.00 15 BALL 92549 1.00 92549 1.00 16 VALVE HANDLE 69091 1.00 69091 1.00 17 SCREW 44595 1.00 44595 1.00 18 SCREW 85317 2.00 85317 2.00 NS SCREW 93598 4.00 93598 4.00 20 O-RING * 1.00 * 1.00 21 SHEAR SEAL 68181 1.00 68181 2.00 22 LOCKWASHER Y0010765 1.00 Y0010765 1.00 PACKING KIT 3 & 4 WAY MANUAL VALVE ( * = COMPONENTS) -- PART # 54490 11

Valve Sub Assemblies (46285) 3 & 4 WAY SOLENOID VALVE 115V. (46295) 3 & 4 WAY SOLENOID VALVE 230V. PART # ITEM # DESCRIPTION 115 V. 230 V. QTY. 01 BODY-VALVE 68708 68708 1.00 02 SLIDER TANDEM CENTER 68709 68709 1.00 03 BALL 3/16" 90548 90548 1.00 04 SET SCREW 1/4-28 X 1/4 CUP 40254 40254 1.00 06 O-RING 7/32X11/32 * * 3.00 07 BACK UP WASHER * * 3.00 08 SHEAR SEAL 68383 68383 3.00 09 SPRING 68384 68384 3.00 10 O-RING 2 5/8 X 2 3/4 * * 1.00 11 BEARING ROLLER 5/16x1/2x5/16 WIDE 68385 68385 4.00 12 PIN BEARING 68390 68390 2.00 13 PIPE PLUG FLUSH 1/16 W/ COATING 40049 40049 1.00 14 SHCS #10-32 X 1" LG PLATED 68264 68264 2.00 15 VALVE TOP PLATE MACHINED 46272 46272 1.00 17 O-RING 3/16X5/16 * * 1.00 26 O-RING SAE PORT #10 * * 2.00 27 SPRING 68711 68711 2.00 31 O-RING 5/16X7/16 URE * * 4.00 32 PUSHER-SOLENOID 68729 68729 2.00 PACKING KIT 3 & 4 WAY SOLENOID VALVE (* = COMPONENTS) -- PART #54491 12

Manifold Sub Assemblies (69570) 3 WAY STANDARD PART# PART# ITEM# DESCRIPTION 3 WAY MAN. ASM QTY. ITEM# DESCRIPTION 3 WAY MAN. ASM QTY. 01 RET. VALVE MANIFOLD 69569 1.00 NS PIPE PLUG 84084 3.00 02 NOZZLE-VALVE 68197 1.00 08 PIPE PLUG-FLUSH 40049 2.00 03 SEAT - EXT RELIEF * 1.00 09 O-RING 5602014 1.00 04 CONE - EXT RELIEF * 1.00 10 WASHER 69124 1.00 05 SPRING - RELIEF VALVE * 1.00 11 ACORN NUT 69105 1.00 6 ADJUSTING SCREW 69104 1.00 NS = NOT SHOWN RELEIF REPLACEMENT KIT (* = COMPONENTS) -- PART # 55057 (69100) 4 WAY STANDARD PART# PART# ITEM# DESCRIPTION 4 WAY MAN. ASM QTY. ITEM# DESCRIPTION 4 WAY MAN. ASM QTY. 01 VALVE MANIFOLD 69099 1.00 05 SPRING - RELIEF VALVE * 1.00 02 ADJUSTING SCREW 69104 1.00 06 CONE - EXT RELIEF * 1.00 03 ACORN NUT 69105 1.00 07 SEAT - EXT RELIEF * 1.00 4 WASHER 69124 1.00 08 PIPE PLUG 84084 2.00 RELEIF REPLACEMENT KIT (* = COMPONENTS) -- PART # 55057 13

Manifold Sub Assemblies (68581) 4 WAY LOCKING PART # PART # ITEM # DESCRIPTION 3 WAY LOCK QTY. ITEM # DESCRIPTION 4 WAY LOCK QTY. 01 VALVE BODY LOCK VAL 68591 1.00 10 SPRING - RELIEF VALVE ++ 1.00 02 BALL 92549 1.00 11 CONE - EXT RELIEF ++ 1.00 03 RELEASE GLAND 68637 1.00 12 SEAT - EXT RELIEF ++ 1.00 04 O-RING * 1.00 13 BU-WASHER * 2.00 05 RELEASE SCREW ASM 89435 1.00 14 BALL RETAINER 68589 2.00 06 O-RING * 1.00 15 O-RING 5602106 1.00 07 BALL 92526 2.00 16 SPOOL-LOCK VALVE 68636 1.00 08 O RING * 1.00 17 SEAT 68590 2.00 09 RELIEF VALVE ADJ SCREW 66083 1.00 18 PIPE PLUG 82552 1.00 RELEIF REPLACEMENT KIT (++ = COMPONENTS) -- PART # 55057 PACKING KIT 3 & 4 WAY LOCK VALVE (* = COMPONENTS) -- PART #54492 (69621) 3 WAY LOCKING PART# PART# ITEM# DESCRIPTION 3 WAY LOCK QTY. ITEM# DESCRIPTION 4 WAY LOCK QTY. 01 VLV BODY LOCKING 69573 1.00 13 GASKET-PLUG 68183 1.00 02 SEAT - EXT RELIEF ++ 1.00 14 PLUG-SPOOL 68184 1.00 03 CONE - EXT RELIEF ++ 1.00 15 BALL 92550 1.00 04 SPRING - RELIEF VALVE ++ 1.00 16 GASKET WASHER 68080 1.00 05 SCREW 69104 1.00 17 PORT ADAPTER 68187 1.00 06 WASHER 69124 1.00 18 ACORN NUT 69105 1.00 07 RETAINING SLEEVE 69620 1.00 19 NOZZLE-VALVE 68197 1.00 08 O RING * 1.00 20 PIPE PLUG 3/8" 84084 2.00 09 BACK-UP WASHER * 1.00 21 PIPE PLUG 1/8" 81093 3.00 10 O-RING * 1.00 NS 1/16 PIPE PLUG- 40049 2.00 11 HEX ST. PIPE PLUG 87145 1.00 23 COMPRESSION SPRING 68188 1.00 12 SPOOL 69574 1.00 24 LOCTITE 41828 0.10 PACKING KIT 3 & 4 WAY LOCK VALVE (* = COMPONENTS) -- PART #54492 RELEIF REPLACEMENT KIT (++ = COMPONENTS) -- PART # 55057 14

Bracket Sub Assemblies (46488) BRACKET SUB ASM. 115V. ITEM # DESCRIPTION PART# QTY. ITEM # DESCRIPTION PART# QTY. 01 MOUNTING BRACKET G3/G5 46233 1.00 13 WIRE #14 BLACK 68261B 2.00 02 PLUG AND CORD ASSY 68595 1.00 14 QUICK DISCON. FLAG BLUE 44491 2.00 04 CIRCUIT BOARD BASIC 46196 1.00 15 RING TERMINAL 1/4" 69917 1.00 05 BRIDGE RECTIFIER 25A 68623 1.00 16 SHCS #10-32X1/4" LG PLATED 45175 1.00 06 SHCS #10-32 X 1/2 66805 1.00 17 GROMMET 7/8" HOLE 69855 1.00 07 FITTING,CORD L-TIGHT 68375 1.00 24 FUSE HOLDER 30 AMP 46481 1.00 08 LOCKNUT 1/2 INCH 85510 1.00 25 FUSE 25 AMP 46482 1.00 09 MACHINE SCR W/ LOCK WASH#6-32 46248 5.00 26 SHCS #6-32 x 1/4 LONG 46506 1.00 11 HHCS 1/4-20 X.75 PLT 65891 2.00 27 SPADE TERMINAL 68116 2.00 12 HEX NUT 1/4-20 PLATD 93849 2.00 29 STRAIN RELIEF 3/8 NPT 46059 1.00 30 LOCKNUT 3/8 NPT 46340 1.00 15

Bracket Sub Assemblies (46489) BRACKET SUB ASM. 230V. ITEM # DESCRIPTION PART # QTY. ITEM # DESCRIPTION PART # QTY. 01 MOUNTING BRACKET G3/G5 46233 1.00 13 WIRE #14 BLACK 68261B 2.00 02 POWER CORD 14-3 IEC 69604R 72.00 14 QUICK DISCON. FLAG BLUE 44491 2.00 03 PLUG 20 AMPS-250V 87093 1.00 15 RING TERMINAL 1/4" 69917 1.00 04 CIRCUIT BOARD BASIC 46196 1.00 16 SHCS #10-32X1/4" LG PLATED 45175 1.00 05 BRIDGE RECTIFIER 25A 68623 1.00 17 GROMMET 7/8" HOLE 69855 1.00 06 SHCS #10-32 X 1/2 66805 1.00 24 FUSE HOLDER 30 AMP 46481 1.00 07 FITTING,CORD L-TIGHT 68375 1.00 25 FUSE 12 AMP 46379 1.00 08 LOCKNUT 1/2 INCH 85510 1.00 26 SHCS #6-32 x 1/4 LONG 46506 1.00 09 MACHINE SCR W/ LOCK WASH #6-32 46248 5.00 27 SPADE TERMINAL 68116 2.00 11 HHCS 1/4-20 X.75 PLT 65891 2.00 29 STRAIN RELIEF 3/8 NPT 46059 1.00 12 HEX NUT 1/4-20 PLATD 93849 2.00 30 LOCKNUT 3/8 NPT 46340 1.00 16

Wire Configurations MANUAL CONTROL WIRING DIAGRAM 115V. SET INPUT POWER SWITCH TO THE LEFT FOR 115 V.. MANUAL CONTROL WIRING DIAGRAM 230V. SET INPUT POWER SWITCH TO THE RIGHT FOR 230 V.. 17

Wire Configurations MANUAL MOTOR CONTROL WIRING DIAGRAM 115V. SET INPUT POWER SWITCH TO THE LEFT FOR 115V. MANUAL MOTOR CONTROL WIRING DIAGRAM 230V. SET INPUT POWER SWITCH TO THE RIGHT FOR 230 V.. 18

Wire Configurations SOLENOID CONTROL WIRING DIAGRAM 115V. SET INPUT POWER SWITCH TO THE LEFT FOR 115V. SOLENOID CONTROL WIRING DIAGRAM 230V. SET INPUT POWER SWITCH TO THE RIGHT FOR 230 V.. 19

Reservoirs (46109P) 1.0 GALLON RESERVIOR (45996P) 1.5 GALLON RESERVIOR (46213P) 2.5 GALLON RESERVIOR (46046P) 5.0 GALLON RESERVIOR 5 73 7 4 52 6 10 1.5 GALLON RESERVOIR NOTE: THIS ILLUSTRATION IS FOR REFERENCE ONLY. THE APPEARANCE OF YOUR UNIT MAY DIFFER FROM UNIT SHOWN. 3 ITEM # DESCRIPTION 1.0 GALLON QTY. 1.5 GALLON 2.5 GALLON 5.0 GALLON QTY. 03 RESERVOIR 46109P 1.00 45996P 46213P 46046P 1.00 04 RESERVOIR GASKET 43565 1.00 85469 85469 85469 1.00 05 BREATHER VENT 3/8" NPT 68000 1.00 46348 46348 46348 1.00 06 1/4 SOC PIPE PLUG 93950 1.00 93950 93950 93950 1.00 07 SAE #12 HEX PLUG WITH PORT N/A 0.00 46118 46118 46118 1.00 08 HHCS 1/4-20 x 3/4 LG PLATED 65891 9.00 65891 65891 65891 14.00 09 SEALING WASHER 65892 9.00 65892 65892 65892 14.00 10 G3 RESERVOIR DECAL 46016 1.00 46016 46016 46016 1.00 52 SIGHT GAUGE 46009 1.00 46009 46009 46009 1.00 73 COVER PLATE 46350 1.00 45928 45928 45928 1.00 NOTE: ALL RESERVOIRS ARE POWDER COATED BLACK. FOR 1 GALLON PLASTIC RESERVOIRS, PLEASE ORDER PART # 43518. 20

2525 GARDNER ROAD, BROADVIEW, IL 60155 1.800.323.9114 Outside U.S. 1.708.865.1500 www.tksimplex.com UNITED STATES HOME OFFICE AND FACTORY 2525 Gardner Road, Broadview, IL 60155-3719 Phone: (708) 865-1500 Fax: (708) 865-0894 Toll Free: (800) 323-9114 Email: sales@tksimplex.com www.tksimplex.com SIMPLEX PRODUCTS ARE WARRANTED TO BE FREE OF DEFECTS IN MATERIALS AND WORKMANSHIP UNDER NORMAL USE FOR AS LONG AS THE ORIGINAL PURCHASER OWNS THEM, SUBJECT TO THE GUIDELINES AND LIMITATIONS LISTED. THIS WARRANTY DOES NOT COVER : NORMAL WEAR AND TEAR, COSMETIC ITEMS, ABUSE, OVERLOADING, ALTERATIONS. IMPROPER FLUID, OR USE IN A MANNER FOR WHICH THEY ARE NOT INTENDED. IF THE CUSTOMER BELIEVES A PRODUCT IS DEFECTIVE, THE PRODUCT MUST BE DELIVERED, OR SHIPPED FREIGHT PREPAID, TO THE NEAREST SIMPLEX AUTHORIZED SERVICE CENTER FOR EVALUATION AND REPAIR. Printed in the U.S.A.