TOYOTA 86 RACE SERIES Recognition Document Recognition N 3-16-002 Recognition FORM A) Vehicle seen from 3/4 front B) Vehicle seen from 3/4 rear 1. GENERAL 101. Manufacturer FUJI HEAVY INDUSTRIES LTD 102. Commercial name(s) - Model and type TOYOTA 86GT & 86GTS 103. Engine capacity 1998 cm 3 Corrected engine capacity 86 x 86 = 1998 cm 3 104. Type of car construction a) Type separate chassis X monocoque 106. Number of seats 4 b) Material of chassis / bodyshell STEEL 2. DIMENSIONS, WEIGHT Minimum Weight 1200 kg 202. Overall length 4240 mm 1 % 203. Maximum overall width 1775 mm 1 % Where measured: At front axle or mirror tip to mirror tip 1980 204. Width of bodywork a) At front axle 1775 mm 1 % 206. Wheelbase 2570 mm 1% b) At rear axle 1755 mm 1 % 207. Maximum track a) Front 1540 mm 5mm b) Rear 1550 mm 5mm age 1 of 17
3. ENGINE 301. Location and position of the engine FRONT NORTH SOUTH 302. Number of mounts 2 Engine in its compartment 304. Supercharging yes X no 305. Number and layout of cylinders 4 HORIZONTAL 312. Cylinder block material ALUMINIUM ALLOY 310. Maximum compression ratio 12.5 : 1 X 313. Sleeves a) X yes no b) Material STEEL c) wet X dry 314. Bore 86 +0/- 0.1 mm 316. Stroke 86 +0/- 0.1 mm 321. Cylinderhead a) Number 2 b) Material ALLOY 324. Fuel feed by injection a) Make TOYOTA b) Model 86 GT/GTS f) Position of Injectors: f1) X Manifold X Cylinderhead 325. Camshaft a) Number 4 b) Location CYLINDER c) Drive system CHAIN f) Type of valve operation DOHC 327. Intake a) Material of manifold PLASTIC b) Number of manifold elements ONE c) Number of valves per cylinder 2 P Page 2 of 17
328. Exhaust a) Material of manifold STAINLESS STEEL b) Number of manifold elements 3 c) Number of valves per cylinder 2 p) External Diameter of exhaust pipe between manifold and first silencer 63.5 mm 5% 330. Ignition system a) Type ELECTRONIC b) Number of plugs per cylinder 1 d) Number of coils 4 331 Cooling system Capacity 7.2 L 332. Cooling fan a) Number 2 b) Diameter of the fan 300 mm c) Material of the fan PLASTIC d) Number of blades 5 & 7 e) Type of drive ELECTRIC MOTOR f) Automatic cut in X yes no 333. Lubrication system a) Type WET SUMP b) Number of oil pumps 1 c) Total capacity 5.5L WITH COOLER & FILTER e) Location of the cooler(s) FRONT MOUNTED f) Type of the cooler(s) OIL TO AIR 4. FUEL CIRCUIT 401. Fuel tank b) Location UNDER FLOOR d) Total capacity 50 L 402. Fuel pump(s) a) X Electrical X Mechanical b) Number 2 Fuel Pressure d) Location IN TANK ENGINE COMPARTMENT ELECTRICAL 350 TO 500KPA, MECHANICAL, D4S 4 TO 20 MPA 5. ELECTRICAL EQUIPMENT 502. Alternator a) Number 1 c) Drive system BELT d) Nominal power 130 Amp 6. POWER TRAIN 601. Driven wheels front yes X no rear X yes no 602. Clutch a) Type DRY SINGLE PLATE DIAPHRAGM b) Control system HYDRAULIC P Page 3 of 17
603. Gearbox a) Location FRONT BEHIND ENGINE b) Make TL701VD90A c) Type and location of control FLOOR MOUNTED SHIFT e) Ratios Number of teeth Ratio Constant Mesh Synchro 1 3.626 YES YES 2 2.188 YES YES 3 1.541 YES YES 4 1.213 YES YES 5 1 YES YES 6 0.767 YES YES R 3.437 YES NO Constant f) Gear change gate R 1 3 5 2 4 6 605. Final drive Rear a) Type of final drive TORSEN LSD b) Ratio f) Oil Cooler 4.1 yes X no g) Cooler Type N/A 606. Shafts a) Type of longitudinal shafts 2 PIECE WITH UNI JOINTS b) Material of longitudinal shafts STEEL c) Type of transversal half-shafts CV JOINTS d) Material of transversal half-shafts STEEL P Page 4 of 17
7. SUSPENSION 701. General Front Rear a) Type of suspension MCPHERSON DOUBLE WISHBONE 702. Helical springs x yes no x yes no a) Material STEEL STEEL 706. Stabiliser Front Rear b) Effective diameter 18 mm 14 mm c) Material STEEL STEEL 707. Shock Absorbers Front Rear a) Number per wheel 1 1 b) Type TELESCOPIC TELESCOPIC c) Principle of operation HYDRAULIC/GAS HYDRAULIC/GAS 8. WHEELS 801. Wheels Front Rear a) Diameter 18" 18" b) Width 8.0" 8.0" c) Offset +42 mm +42 mm P Page 5 of 17
803. Brakes a) Braking system HYDRAULIC b) Number of master cylinders 1 c) Servo-brakes x yes no c1) Make and type HITACHI, DIAPHRAGM Front Rear g) Disc brakes g1) Number of pads per wheel 2 2 g2) Number of calipers per wheel 1 1 g3) Number of pistons per caliper and diameters 2 x 41.3mm, 2 x 38.1mm 2 x 38.1mm g4) Caliper material ALLOY ALLOY g5) Thickness of new disc 28 1 mm 20 1 mm g6) External diameter of the disc 330 1.5 mm 316 1.5 mm g9) Ventilated discs x yes no x yes no h) Parking brake: h1) Control system INTERNAL EXPANDING IN REAR DISC h2) Location of lever TUNNEL h3) On which Front x Rear 804. Steering Front a) Type RACK & PINION b) Servo-assistance x yes no Type of Assistance ELECTRIC 9. BODYWORK 901. Interior a) Ventilation x yes no b) Heating x yes no c) Air Conditioning yes x no f) Optional sun roof yes x no f1) Type N/A f2) Control system N/A Front Rear g) Opening system for side windows ELECTRIC FIXED P Page 6 of 17
X) Dashboard GT Y) Dashboard GTS 902. Exterior a) Number of doors 2 b) Tailgate x yes no Front Rear c) Door material STEEL STEEL d) Front bonnet material ALUMINIUM e) Rear bootlid / tailgate material STEEL f) Bodywork material STEEL h) Rear window material GLASS i) Rear quarter window material GLASS Front Rear k) Side window material GLASS GLASS l) Material of bumper PLASTIC PLASTIC P Page 7 of 17
XIII) NON METALLIC PARTS OF THE BODY Part Number Part Material SU003-01483 FRONT BUMPER COVER GT PLASTIC SU003-01482 FRONT BUMPER COVER GTS PLASTIC SU003-01494 REAR BUMPER COVER PLASTIC MS342-180002-00 REAR TRUNK SPOILER PLASTIC SU00301516 RIGHT FOG LAMP BLANKING COVER PLASTIC SU00301517 LEFT FOG LAMP BLANKING COVER PLASTIC P Page 8 of 17
CONTROLLED PARTS INFORMATION: Motec ECU 86 Kit Part No: T86RS-M150 Oil Cooler Assembly - Part No: T86RS-CO Front Brake Kit - Part No: KS F4 330 Rear Brake Kit - Part No: KS R2 316 Front Brake Calipers - Part No s: CP5200-808S4 & CP5200-809S4 Rear Brake Calipers - Part No s: CP5316-2SORD & CP5316-3SORD Front Brake Disc - Part No s: Rotors: RH CP3580-2898G LH CP3580-2899G Rear Brake Discs - Part No: DBA 42656S P Page 9 of 17
CONTROLLED PARTS INFORMATION: Throttle Pedal Stop - Part No: T86RS-TO Brake Line Kit Part No: G-KTT28003 Air Filter - Part No: SU003-00319 Oil Pan Baffle: T86RS-23045 Rear Trunk Spoiler - Part No: MS342-18002-00 OZ Wheels - Part No: T86RS-ASFALTO Ballast and Mounting Location Part No s: T86RS-1, T86RS-2, T86RS-3, T86RS-6, T86RS-12 Top View Side View P Page 10 of 17
CONTROLLED PARTS INFORMATION: Exhaust System Complete - Part No: T86RS-EO Headers with Identification Tag - Part No: T86RS-EO1 Ride Height Measurement Front: 140mm Ride Height Measurement Rear: 280mm LHF RHF LHR RHR The ride height is adjustable via the spring platform, but under no circumstances can the shock body lock nut be adjusted from the as supplied position. The shock body lock nut is the lower red nut as indicated in the photo below. Suspension Set - Part No: T86RS-MCA P Page 11 of 17
Engine Sealing: Right hand timing chain cover, the top bolt and its opposing housing to be drilled and lock wired as shown below. Engine Sealing: Timing chain cover, underneath throttlebody inlet hose, bolt and engine block to be drilled & lock wired as shown below. P Page 12 of 17
Transmission Sealing: Rear extension housing and centre housing to be drilled & lock wired as shown below. P Page 13 of 17
PARTS INSTALLATION INFORMATION: Dorian Micro 16000 Transponder will be installed on the left hand side of the transmission tunnel, forward of the transmission mount, pin & R clip aligned in the middle of the seam as shown below. Location for 2.0kg hand held fire extinguisher, on top of the existing left hand passenger seat mount. INTERIOR TRIM MAY BE REMOVED: P Page 14 of 17
Flat Panel blanking plate in Car Radio location In-car camera installation and location Under bonnet sound deadening may be removed Front Brake Rotor: Backing Plate Removed Rear Brake Rotor: Backing Plate installation including modification P Page 15 of 17
TOYOTA 86 RACING SERIES CONTROLLED PART NUMBERS AND SUPPLIERS Brakes Quantity Part number Description Manufacturer Supplier 1 KS F4 330 Toyota T86RS 4P 330mm F kit Vsport Vsport/NBM 1 CP5200-808S4 Caliper 4P RH Leading AP Racing Vsport/NBM 1 CP5200-809S4 Caliper 4P LH Leading AP Racing Vsport/NBM 2 VSB-SUB330-CP5200 Bkt Toyota T86RS Front Vsport Vsport/NBM 1 CP3580-2898G Disc 330 x 28 8 groove AP Racing Vsport/NBM 1 CP3580-2899G Disc 330 x 28 8 groove AP Racing Vsport/NBM 2 VSH-SUB330-CP3580 Hat Toyota T86RS front Vsport Vsport/NBM 2 CP3845-101K12 Disc mounting kit 1" 12 Torx AP Racing Vsport/NBM 1 T86RS-BPF Brake pads, front Ferodo NBM 1 KS R2 316 Toyota T86RS 2P 316mm R kit Vsport Vsport/NBM 1 CP5316-2SORD Caliper 2P 38.1mm RH AP Racing Vsport/NBM 1 CP5316-3SORD Caliper 2P 38.1mm LH AP Racing Vsport/NBM 2 DBA 42656S Disc 316 x 20 DBA Vsport/NBM 2 VSB-SUB316-AP R Bkt Toyota T86RS Rear Vsport Vsport/NBM 1 G-KTT28003 Toyota T86RS brake line kit Vsport Vsport/NBM 1 T86RS-BPR Brake pads, rear Ferodo NBM Engine Quantity Part Number Description Manufacturer Supplier 1 T86RS-E0 Complete Exhaust system SME NBM 1 T86RS-E01 Headers/extractors SME NBM 1 T86RS-E02 Over pipe SME NBM 1 T86RS-E03 Intermediate pipe, front SME NBM 1 T86RS-E04 Intermediate pipe, rear SME NBM 1 T86RS-E05 Muffler LH SME NBM 1 T86RS-E06 Muffler RH SME NBM 1 T86RS-C0 Oil cooler assembly TRD NBM 1 T86RS-T0 Throttle pedal stop NBM NBM Motec M150 with controlled engine 1 T86RS-M150 mapping Motec NBM 1 61264 Toyota 86 M150 Adaptor Loom Motec Motec/NBM 1 18032 C125 Race Logging Kit, optional Motec Motec 1 SU003-00319 Air Filter Toyota Toyota / NBM 1 T86RS-23045 Oil Pan Baffle Moroso NBM Suspension Quantity Part Number Description Manufacturer Supplier 1 T86RS-MCA Set, suspension complete kit MCA MCA/NBM 1 T86RS-MCA01 Shock absorber complete RHF MCA MCA/NBM 1 T86RS-MCA02 Shock absorber complete LHF MCA MCA/NBM 1 T86RS-MCA03 Shock absorber complete RHR MCA MCA/NBM 1 T86RS-MCA04 Shock absorber complete LHR MCA MCA/NBM 2 T86RS-MCA05 Link front anti-roll bar, MCA MCA/NBM 1 T86RS-MCA5KG Springs, Rear KING MCA/NBM 1 T86RS-MCA6KG Springs, Front KING MCA/NBM Roll cage, Wheels, & Rear Spoiler Quantity Part number Description Manufacturer Supplier 1 T86RS-R0 Roll cage kit NBM NBM 4 T86RS-ASFALTO OZ Wheels 18 x 8 OZ NBM 1 MS342-18002-00 Rear Trunk spoiler TRD NBM P Page 16 of 17
Ballast Quantity Part number Description Manufacturer Supplier 1 T86RS-1 Ballast (Yellow) NBM NBM 1 T86RS-2 Ballast (White) NBM NBM 1 T86RS-3 Ballast (Blue) NBM NBM 1 T86RS-6 Ballast (Red) NBM NBM 1 T86RS-12 Ballast (Black) NBM NBM P Page 17 of 17