Product Detailed Information HDI SUBARU WRX GDG MY06-07 + CAI GT2-PRO INTERCOOLER KT Description Intercooler kit (work with SUBARU WRX GDG MY06-07 + CAI) Product Code IK-GDG-GT2-PRO-SH More Product Detail HDI intercooler kit design to complete remove the standard tub and fin intercooler and piping with minimum installation charges and targeting the factory intercooler kit s restrictive problem it is 80% larger in size and 45% larger in inlet port, pressure drop is kept minimal, special GT2 Pro design also maximise the efficiency after boost pressure increases. Features High power capacities 280-780hp Ultra low pressure drop 0.2 0.8 at 15psi High cooling efficiency 85-32 degree C (28 C ambient) Light weight Core weight only 6.5kg Typical power gain 18-25 kw Light weight polished aluminium piping kit GT2-580intercooler Racing 3 layer reinforced silicon hose HDI clamps Bracket and parts Installation manual
Dyno Graph/Sheet info
Please read before continue Please read through all the instruction and practice all precaution in all aspect of safety and every step prior and during the installation. This installation menu is purely for HYBRID DEVELOPMENT INTERNATIONAL RACING INTERCOOLER KIT and is used as guide only. As different vehicles in different countries may have different specifications and component layout. Therefore, it is important to make sure the connection is properly done by authorized personal or dealer. Warning Check and clean all open area for foreign object inside. Installation should only be carried out by authorized dealer or agent only. Avoiding water, liquid or fluid during and post installation. Do not install the unit in a place that will interface the driver. This product is off road only not for public road. Never adjust the fitment when the car is moving or on public road,doing so is dangerous to yourselves and others Make sure there is adequate ventilation if you are installing or setting it in door. LIMITED WARRANTY Hybrid Development International will warranty for the period of 1 year from original purchase against all defects in workmanship and materials. Hybrid Development International is not responsible for expenses incurred for labor, personal injury or inconvenience. Hybrid Development International sole responsibility is to offer a replacement product or to repair the damaged product. Hybrid Development international cannot warranty products damaged by improper Installation. All other products sold by Hybrid Development International are warranted by the original manufactures and is not the responsibility of Hybrid Development International All products are for racing use only. All rights reserved. For more information please visit www.hybrid-power.com or contact tech@hybrid-power.com
HDi WRX GDG GT2 Pro intercooler Installation instruction Remove the air intake scoop from the air box by unclipping the front and removing permanently From the air box, carefully unclip the Air Flow Meter wiring harness
Unclip the side brackets from the top of the air box Unscrew clamp from factory air intake pipe Permanently remove the top of the factory air box and air intake pipe Permanently remove air filter
Unbolt the lower section of the factory air box Now permanently remove the lower section of the air box. Remove resonance box for HDi cold air intake pipe
Remove the factory top mounted intercooler. 1. Unscrew the clamps on the black rubber hose from the intercooler and the intake manifold.
2. unscrew the clamp from the turbo 3. Unbolt the intercooler from the brackets and mountings in 3 places 4. Permanently remove the factory intercooler
Block the factory BOV plumb back with the supplied black CAP. Fasten tightly BUMPER BAR REMOVAL: Remove the grill mesh outer LHS & RHS by unclipping the fasteners Remove the grill mesh Centre by unclipping the fittings.
Be careful to unlatch the hooks from the rear of the grill mesh to avoid damage. Remove the lower bumper bar clips that attach the splash tray across the front of the lower bumper. Remove the clips from the splash guard
Unbolt the splash guard from the cross member in 5 points. 2 rear and 3 forward
Disconnect the washer bottle electric wire harness (inside passenger side bumper bar)
Remove the harness clip
Trim the back and the bottom front bumper bar support bottom part but leave the top part un trimmed!! Example of trimming
Trim the bottom of the bracket as shown make sure only the front part and leave the back, plate. The other side example Mount the HDi intercooler
Trim off the shaded are to make room for the HDi pipe Install the lower intercooler bracket After the hard part is done now is to remove the washer bottle
Remove the washer bottle for modification
Elongate the holes as shown to rearrange the washer bottle mounting.
Remove the coolant reservoir and relocate it to the suspension tower with supplied mounting brackets
Remove the standard coolant reservoir hose and re fit it to the new reservoir location using supplied extension 5 mm id hose.
Trim the front bar driving light support as shown
Trim off the splash tray as shown Install the cold air intake pipe make sure the air flow meter sensor with the correct direction Please note the air filter is not included with the kit but van be purchased separately.
PLEASE NOTE THE MARKED AREA HAS CHANGED TO AN ANGLED SILICON HOSE. Install the intercooler pipe as shown For more information of the installation please visit www.gdgwrx.com
Product Disclaimer This product is designed for use on off-road/competition vehicles only. The use of this product on a pollution controlled vehicle or on a public highway may be illegal in your country. Please check your local laws. Images may not be representative of the actual product. End.