INSTALLATION INSTRUCTIONS Accessory Application Publications No. AII 28603 S 2006 RIDGELINE Issue Date FEB 2005 PARTS LIST Relay Fog Light Kit P/N 08V31-SJC-100 Right fog light 15 Wire ties Left fog light 2 Wire ties with clips (black) 5 Wire ties with clips (white) Right trim Relay bracket Left trim 2 Washer-bolts, 6 x 12 mm 2 Flange nuts, 6 mm Fog light harness 10 Self-tapping screws, 5 x 16 mm Switch harness 4 Screw grommets 4 Self-tapping screws, 5 x 12 mm (black) 20A Fuse block Fuse label 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII 28603 (0502) 08V31-SJC-1000-91 1 of 16
Ground bolt Illustration of the Fog Lights Installed on the Vehicle 20A FUSE BLOCK Small wire ties RELAY Switch Kit (sold separately) P/N 08V31-SJC-120A (NH-574L, Warm Gray) 08V31-SJC-130A (NH607L, Dark Gray) Fog light switch RIGHT FOG LIGHT LEFT 3930033K TOOL AND SUPPLIES REQUIRED #2 Phillips screwdriver Flat-tip screwdriver 10 mm Combination wrench 10 mm Socket Ratchet File Eye protection (face shield, safety goggles, etc.) Diagonal cutters Utility knife Pushpin Drill Shop towel Hacksaw blade 3 mm and 5 mm Drill bits 40 mm Hole saw Blanket INSTALLATION Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by do-it-yourselfers. 1. Make sure you have the anti-theft code for the radio, then write down the radio station presets. 2. Disconnect the negative cable from the battery. 2 of 16 AII 28603 (0502) 2005 American Honda Motor Co., Inc. - All Rights Reserved.
Cutting the Front Bumper 3. Remove the front bumper. Remove the seven clips along the top of the front bumper and radiator cover. Remove the two clips, six bolts and two selftapping screws, and remove the front bumper. Place the front bumper on a blanket. 4. On the inside of the front bumper, locate the fog light identification marks on the left side. Using a pushpin, mark the front bumper at each of the eight marks as shown. IDENTIFICATION MARKS (8) CLIPS (7) PUSHPIN 3 mm DRILL BIT 40 mm HOLE SAW BOLT (6) SELF-TAPPING SCREWS (2) 3923042H 3925011K 5. While wearing eye protection, drill eight 40 mm holes through each mark on the front bumper. First drill with a 3 mm bit, then finish with a 40 mm hole saw 6. Using a hacksaw blade, cut out the front bumper along the line between the holes. Remove any burrs from the edge of the hole with a file. Cut out area LINE HACKSAW BLADE 3925020K 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII 28603 (0502) 3 of 16
7. Using a pushpin, mark the front bumper at each of the two marks below the fog light opening. While wearing eye protection, drill one 5.5 mm hole through each mark. First drill with a 3 mm drill bit, then finish with a 5.5 mm drill bit. Remove any burrs from the edge of the holes. 10. Attach the left fog light to the front bumper with two 5 x 16 mm self-tapping screws and two 5 x 12 mm self tapping screws (black). 5.5 mm DRILL BIT 5 x 16 mm SELF-TAPPING SCREW PUSHPIN IDENTIFICATION MARKS (2) 4907010K 8. Repeat steps 4 thru 7 to cut and drill the right side of the bumper. Installing the Fog Light 9. Install the one screw grommet into each square hole in the left fog light bracket. LEFT FOG LIGHT 5 x 12 mm SELF-TAPPING SCREW (BLACK) 3925041K 11. Attach the left trim to the front bumper with three 5 x 16 mm self-tapping screws. LEFT TRIM LEFT BRACKET SQUARE HOLE SQUARE HOLE 5 x 16 mm SELF-TAPPING SCREWS (3) 3929010K SCREW GROMMET 3925030K 12. Repeat steps 9 thru 11 to install the right fog light and right trim. 4 of 16 AII 28603 (0502) 2005 American Honda Motor Co., Inc. - All Rights Reserved.
Routing the Fog Light Harness 13. Remove the one clip that fastens the washer reservoir tank. WASHER RESERVOIR TANK 15. Release the four retaining tabs, and remove the under-hood fuse/relay box upper cover. FUSE/RELAY BOX UPPER COVER RETAINING TABS (4) CLIP 4907030K 4N19010K 14. Remove the bolt that fastens the relay box, and release the two retaining tabs. Remove the relay box. 16. Using masking tape, mark the square terminal. Remove the two terminals (one bolt for each). The masking tape functions as an installation mark. Note where each terminal attaches. RELAY BOX BOLT BOLT RETAINING TAB BOLT SQUARE MASKING TAPE RELAY BOX 3919040K ROUND 4N19020K 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII 28603 (0502) 5 of 16
17. Release the six retaining tabs, and remove the under-hood fuse/relay box lower cover. RETAINING TABS (6) FUSE/RELAY BOX LOWER COVER 18. Remove the coolant overflow bottle from the bracket and set it aside. Route the white terminal from the fog light harness under the right headlight and into the engine compartment. Route the fog light harness 4-pin connector along the front bulkhead. BULKHEAD WHITE FUSE/RELAY BOX 4907021K COOLANT OVERFLOW BOTTLE RIGHT HEADLIGHT 4-PIN 2-PIN 3922021K 19. Route the white terminal from the fog light harness along the vehicle harness to the under-hood fuse/ relay box. 6 of 16 AII 28603 (0502) 2005 American Honda Motor Co., Inc. - All Rights Reserved.
20. On the bottom of the under-hood fuse/relay box, unplug the vehicle 18-pin connector. Release the lock on the vehicle 18-pin connector, and push the fog light harness red/green terminal into the vehicle 18-pin connector. Secure the lock on the 18-pin connector. 22. Secure the fog light harness to the vehicle harness with one small wire tie. Underside view 18-PIN Underside view FUSE/RELAY BOX 2-PIN FUSE/RELAY BOX FUSE/RELAY BOX SMALL 18-PIN Harness side view LOCK 18-PIN Harness side view 2-PIN LOCK RED/GREEN POSITION RED/GREEN 21. Reconnect the vehicle 18-pin connector into the under-hood fuse/relay box. 3922032K 2-PIN WHITE OF WHITE OF 4907041K 23. Unplug the vehicle 2-pin connector. Release the lock on the vehicle 2-pin connector, and push the fog light harness white terminal into the vehicle 2-pin connector. Reconnect the lock on the 2-pin connector, and plug the vehicle 2-pin connector into the under-hood fuse/relay box. 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII 28603 (0502) 7 of 16
24. Remove and discard the vehicle bolt that fastens the vehicle bracket, and attach the fog light harness ground terminal with the new ground bolt. GROUND BRACKET GROUND BOLT 26. Reinstall the under-hood fuse/relay box lower cover, and reinstall the vehicle terminals to the relay box as shown. Be sure the square and round terminals are in their orignal position. Remove the masking tape. BOLT (Discard.) BOLT SQUARE 3923031K 25. Secure the fog light harness to the vehicle harness with five wire ties. ROUND MARK 4N19020K 27. Insert the 20A fuse block into the under-hood fuse/ relay box. 20A FUSE BLOCK Top view 3924032K 20A FUSE BLOCK FUSE/RELAY BOX FUSE/RELAY BOX 4909500K 8 of 16 AII 28603 (0502) 2005 American Honda Motor Co., Inc. - All Rights Reserved.
28. Attach the 20A fuse label onto the inside of the under-hood fuse/relay box upper cover. 31. Install the relay bracket to the relay with one 6 x 12 mm washer-bolt and one flange nut. 20A FUSE LABEL 6 x 12 mm WASHER-BOLT RELAY BRACKET FLANGE NUT FUSE/RELAY BOX UPPER COVER 29. Reinstall the under-hood fuse/relay box upper cover. 4910040K 30. Behind the right headlight, locate the 2-pin connector blue taped to the vehicle harness, and remove the blue tape to free the connector. Plug the fog light harness 2-pin connector into the vehicle 2-pin connector. RELAY 3924010K 32. Attach the relay bracket to the vehicle frame with one 6 x 12 mm washer-bolt and one flange nut. 6 x 12 mm WASHER-BOLT RELAY BRACKET RIGHT HEADLIGHT 2-PIN FRAME RELAY FLANGE NUT 4-PIN 3924020K 2-PIN BLUE TAPE 3923041K 33. Plug the fog light harness 4-pin connector into the relay. 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII 28603 (0502) 9 of 16
34. Secure the fog light harness to the vehicle harness with four wire ties. 36. Secure the fog light harness to the bumper beam: With vehicle harness Route the fog light harness along the bumper beam, and secure it to the vehicle harness and bumper beam with three wire ties, two white wire ties with clips, and one black wire tie with clip. Without vehicle harness Route the fog light harness along the bumper beam, and secure it to the bumper beam with four white wire ties and one black wire tie. BLACK WITH CLIP GREEN TAPE BEAM 3924042K 35. Secure the fog light harness to the vehicle harness with one wire tie. Secure the fog light harness to the right end of the bumper beam with one black wire tie with clip at the green tape. FOG LIGHT BEAM BEAM BEAM WITH WHITE WITH CLIP WHITE WITH CLIP 3924062K BEAM BLACK WITH CLIP GREEN TAPE 3924051K 10 of 16 AII 28603 (0502) 2005 American Honda Motor Co., Inc. - All Rights Reserved.
37. With an assistant holding the bumper near the vehicle, plug the fog light harness 2-pin connectors into the right and left fog light, and push the clip on the fog light harness into the hole of the right and left fog light bracket. Routing the Switch Harness 39. Remove the left dashboard side cover (seven clips). CLIP HOLE BRACKET 2-PIN CLIPS (7) LEFT DASHBOARD SIDE COVER 40. Remove the driver s dashboard lower cover: Remove the one self-tapping screw. LEFT FOG LIGHT 3929040K Release the nine clips, and pull out the driver's dashboard lower cover. Unplug the vehicle connectors, and remove the vehicle tube. Remove the lower cover. 38. Reinstall the one clip, two bolts and two selftapping screws to secure the front bumper. Do not install the four outboard bolts to the front bumper at this time. SELF-TAPPING SCREW CLIP TUBE DRIVER'S DASHBOARD LOWER COVER CLIPS (9) 3916021T BOLT SELF-TAPPING SCREWS (2) 4910050K 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII 28603 (0502) 11 of 16
41. Remove the switch lid from the driver s dashboard lower cover, and install the fog light switch into the driver's dashboard lower cover. 42. On the front of the fuse box, locate the 3-pin connector (brown), and unplug the vehicle 3-pin connector. Release the connector lock, and push the blue terminal and yellow/ red terminal from the switch harness into the vehicle 2-pin connector. Reattach the connector lock. FUSE BOX END LID DRIVER'S DASHBOARD LOWER COVER 3919030K 3PIN (Brown) Harness side view 3-PIN (Brown) 3-PIN (Brown) LOCK YELLOW/RED YELLOW/RED BLUE 3918203K BLUE 43. Reconnect the vehicle 3-pin connector to the fuse box. 12 of 16 AII 28603 (0502) 2005 American Honda Motor Co., Inc. - All Rights Reserved.
44. Route the switch harness 5-pin connector to the dashboard lower cover opening. 5-PIN DASHBOARD LOWER COVER OPENING 47. Plug the switch harness 5-pin connector (blue) and 5-pin connector (brown) into the fog light switch and vehicle switch, then reinstall the driver's dashboard lower cover. 5-PIN (BLUE) 5-PIN (BROWN) 5-PIN (BLUE) 3919014K 45. Secure the switch harness to the vehicle harness with two wire ties. 46. Plug the vehicle 5-pin connector (blue) into the switch harness 5-pin connector (blue). DRIVER'S DASHBOARD LOWER COVER 3929020K 48. Check that all wire harnesses are routed properly and all connectors are plugged in. 49. Reinstall all removed parts. Do not reinstall the outboard bumper bolt at this time. Check that all clips and fasteners are installed securely. 50. Reconnect the negative cable to the battery. USE AND CARE How to Operate Fog Lights Turn the light switch to the on position (headlights on low beam ). Press the fog light switch (indicator is on). The fog light lenses can cloud when the outside temperature is cold; this is normal and should go away in warm weather. 5-PIN (BLUE) 3919022K 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII 28603 (0502) 13 of 16
Fog Light Aiming Adjustment 51. Adjust the fog light: Pull down the inner fender. Adjust the aiming according to local laws and regulations. To adjust, turn the aiming adjustment knob in or out until the correct aiming is obtained. BULB REPLACEMENT 1. Remove the two bolts from the bottom of the front bumper, and pull down the inner fender. To raise. BOLT INNER FENDER BOLT 4910070K To lower. 2. Unplug the connector from the fog light. 3. Remove the bulb. 4910060K 52. Reset the clock, and reset the radio station presets. 53. Reinstall the four outboard bumper bolts. NOTE: Whenever the battery is disconnected, the driver s AUTO function is disabled. 54. Start the engine. Push down on the driver s window switch until the window is fully open. 55. Pull up on the driver s window switch fully to close the window completely, then hold the switch for 2 seconds or more. 56. Test the window AUTO function. BULB 3929050K 14 of 16 AII 28603 (0502) 2005 American Honda Motor Co., Inc. - All Rights Reserved.
4. Install the new bulb into the fog light. Use only a genuine Honda halogen light bulb of specified wattage. Rating: 12V 55W H11 Halogen Light Bulb P/N: 33165-S5A-003 Do not touch the bulb. Oily or greasy substances on the bulb can shorten its service life due to the heat produced when the bulb is turned on. If the bulb is accidentally touched, wipe it clean with a soft cloth that has been dampened with a denatured alcohol or a mind detergent solution. Align the tab on the fog light with the cutout in the bulb when installing the new bulb. If not aligned, the fog light may annoy oncoming drivers. NEW BULB 3929060K 5. Reinstall the removed parts in the reverse order of removal. Check that the wire harnesses are not pinched. Be sure to tighten the self-tapping screw and bolts securely. 6. Check the operation of the fog light; adjust the aiming if necessary. 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII 28603 (0502) 15 of 16
CIRCUIT DIAGRAM Hot at all Times Hot with Headlight Switch in Head Hot with Headlight Switch in Park or Head RED / GRN 20A WHT RED / GRN RED / GRN RED / BLK BLU / YEL YEL / RED BLU / YEL 1 2 1 2 Switch 1=Indicator 2=Switch Illmination FOG LIGHT BLK BLK BLK RED Illumination Control OFF BLK BLACK BRN BROWN YEL YELLOW ORN ORANGE LIGHT BLU BLUE PUR PURPLE OFF Low Hi GRN GREEN NAT NATURAL RED RED PNK PINK OFF ON - - - - - - ON - WHT WHITE GRY GRAY LT BLU LIGHT BLUE LT GRN LIGHT GREEN 4D21820K 16 of 16 AII 28603 (0502) 2005 American Honda Motor Co., Inc. - All Rights Reserved.