Illustrated Parts List for VMAC System V900081 007-005 Ford F50-F550 Super Duty Triton 6.8L V10 1 - Kit Pack List... - Fastener Pack, 380055... 4 3 - Compressor Assembly, P10108... 6 4 - Compressor Sub Components, P1015... 8 5 - Inlet Valve Sub Components, 90040... 9 6 - Main Bracket Assembly, 4800439... 10 7 - Tank Mount Strap Assembly, 4800509... 11 8 - VR70 Tank, 900430... 1 9 - Cooler Assembly, 4800440... 14 NOTE: drawings are not to scale Document 1930096 Changes and Revisions Version Revision Details Revised by/date Approved by/date Implemented D ECN 07-074 IB 01 May 007 SH 01 May 007 04 May 007 E ECN 07-145 IB 06 Oct 007 MH 19 Nov 007 3 Nov 007 F ECN 08-169 SL 07 July 008 SH 8 Jul 008 15 Jul 008 G ECN 08-55 SL 0 Aug 008 SH 0 Aug 008 0 Aug 008 H ECN 09-10 SL 15 Dec 009 NC 15 Dec 009 17 Dec 009 I ECN 1-156 SAR 13 Nov 01 MH 16 Nov 01 9 Nov 01 Fax: 1-50-740-301 Page 1 of 15
1 - Kit Pack List 1 100460 1 BRACKET, AIR CLEANER MOUNTING 100461 1 BRACKET, POWER STG. RES. 3 1610336 1 BELT, K060874 4 1710681 1 HOSE, MODIFIED 5 175045 1 HOSE, CRIMPED, 1/" X 45" 6 175083 1 HOSE, CRIMPED, 1/" X 83" 7 1771081 1 HOSE, CRIMPED, 3/4" X 81" 8 1800159 1 PULLEY, CRANK FORD TRITON CAST VER 9 1930060 1 MANUAL, OWNERS GENERIC, VR70 & 140 10 1930077 1 MANUAL, INSTALLATION 11 1930096 1 ILLUSTRATED PARTS LIST 1 00105 CLAMP, MOUNTING BRACKET C, 6 13 355073 1 VR CONTROL BOX, 13.0" TEMP 14 3550710 1 INTERFACE CABLE 15 3560094 1 THROTTLE, FORD 6.8L 005 16 380055 1 FASTENER PACK 17 4800509 STRAP, TANK MOUNT ASSY 18 4800413 1 SYSTEM OPERATION INSTRUCTION AND ID 19 4800439 1 BRACKET, IDLER, ASSEMBLY 0 4800440 1 ASSEMBLY, COOLER 1 900430 1 TANK, VR70 DRESSED INT OIL FILTER A700091 1 OIL, VR, 1L, HIGH PERFORMANCE 3 A700094 1 OIL, VR, 4L, HIGH PERFORMANCE 4 P10108 1 COMPRESSOR ASSEMBLY Page of 15 Fax: 1-50-740-301
5 1 COOLER TO COMPRESSOR 3 Belt xxxxxxx xxxxxxxx TANK TO COOLER 6 7 8 9 10 11 YearxColerAsemblyxColerAsemblyx SubAsembliesFastenerPacksKitPackListClutchxCompresorAsemblyTemperatureProbexInletValveSubComponentsxCompresorSubComponentsx SubAsembliesVR70TankxAdaptorPacksAdaptorKitFil PlugxSubAsemblies FilterKitAsemblyxRegulatorValvexMainBracketAsemblyxTankMountStrapAsemblyxAdaptorKit05Model Page7Page1Page8Page9Page10Page14Page13Page1Page16Page17Page15 Page1Page1 Page3Page5Page4Page6 COMPRESSOR TO TANK 1 X 13 14 15 16 17 X 18 19 0 1 3 4 Figure 1 - Kit Pack List Fax: 1-50-740-301 Page 3 of 15
- Fastener Pack, 380055 1 380049 1 FASTENER PACK, PULLEY 1.1 150150 3 BOLT, HHCS G10.9, M10 X 1.5 X 70 1. 1570044 3 WASHER, ALLOY PL SAE, 3/8 3800519 1 FASTENER PACK, MAIN BRACKET.1 150047 1 SCREW, SHCS, 10-4 X 1. 150013 1 BOLT, HHCS G10.9, M10 X 1.5 X 35.3 154051 3 BOLT, SHCS, M8 X 1.5 X 110.4 1540551 1 BOLT, SHCS, M16 X X 70, G1.9.5 1570044 1 WASHER, ALLOY PL SAE, 3/8.6 1570067 WASHER, SAE, 5/16.7 00165 1 TIE, NYLON, BLACK, 8" C/W SCREW TAB 3 38005 1 FASTENER PACK, TANK 3.1 140065 SPACER 4 380057 1 FASTENER PACK, HOSE 4.1 1560438 NUT, NYLOCK, M6 4. 1710709 1 HOSE, 300 PSI, 3/8 X 13 (1700030) 4.3 00001 4 CLAMP, HOSE MH-6 4.4 00046 CLAMP, STRAP, 1 5/8 4.5 00047 4 CLAMP, HOSE HS16 4.6 00048 1 CLAMP, HOSE HS1 4.7 00163 1 CLAMP, HOSE, HC6-56 4.8 4900097 1 CONNECTOR, 1" X 1" OD POLY INSERT 4.9 5000005 1 CONNECTOR, BRASS HOSE (79-6), 3/8 5 380058 1 FASTENER PACK, FAN SPACER 5.1 3400046 1 SPACER, FAN 6 380059 1 FASTENER PACK, AIR CLEANER/PWR STG RES 6.1 1500585 1 SCREW, BUTTON SHCS, M8 X 1.5 X 0 6. 1510086 BOLT, HHCS NC G5 FL LK, 3/8 X 1 6.3 150147 1 BOLT, HHCS G8.8,M8 X 1.5 X 0 FULL 6.4 150513 1 BOLT, HHCS G10.9, M8 X 1.5 X 30 6.5 150555 1 BOLT, HHCS G8.8, M6 X 1.0 X 30 6.6 1550504 NUT, FLANGE LOCK NC GR5, 3/8 6.7 1560508 1 NUT, W/DBL SER WASHER, M8 X 1.5 6.8 1570038 1 WASHER, FLAT SAE, ¼ 7 3800661 1 FASTENER PACK 7.1 1700570 17.5 TUBE, TEFLON, PTFE,1/4"OD X 3/16" ID 7. 1700571 116.5 TUBE, TEFLON,PTFE, 3/16"OD X 1/8" ID 7.3 1700581 116.5 LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP 7.4 1700581 17.5 LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP 7.5 00039 10 TIE, NYLON MD, 7" Page 4 of 15 Fax: 1-50-740-301
1.3 3X.1. 1.1 3X.4.5.6 X.7 1. 3X 3 4 4.1 X 4.3 4X 3.1 X 4. 5 4.4 X 4.5 4X 4.6 4.7 4.8 4.9 5.1 6 6.1 6. X 6.3 6.4 6.5 6.6 X 6.7 6.8 16 16.1 16.3 16. 16.4 10X 16.5 Figure Fastener Packs Fax: 1-50-740-301 Page 5 of 15
3 - Compressor Assembly, P10108 1 1500399 3 STUD, M8 X 1.5 X 38 1540544 BOLT, SHCS, M8 X 1.5 X 75 3 1540553 BOLT, SHCS, M8 X 1.5 X 70 4 1560508 3 NUT, W/DBL SER WASHER, M8 X 1.5 5 30077 1 ADAPTOR, INLET VALVE MOUNT 6 350088 1 SENSOR, PRESSURE 7 4300076 1 PIPE FTG, PLUG SKT HEAD, 1/8 8 490000 1 ELBOW, STEEL JIC/O-RING, 1/ 3/4-16 9 500000 1 ELBOW, BRASS NPT-POLY, 1/8-1/4" 10 500016 1 CONNECTOR, BRASS NPT-POLY,3/16-1/8 NPT 11 500011 1 ELBOW, BRASS STREET 45 DEG, 1/8 1 5830004 O-RING, VITON, 3 1/8 ID X 1/8 13 90040 1 INLET VALVE, DIECAST (VERT. FILTER) 14 P1015 1 COMPRESSOR, VR70 15 4900096 1 CONNECTOR, STEEL, 14 ORB - 1 JIC V 16 583013 1 O-RING, VITON, #8 ORB Page 6 of 15 Fax: 1-50-740-301
X 3 X 9 13 10 4400411 7 1 5 8 15 11 1 16 6 14 3X 1 3X 4 Figure 3 Compressor Assembly Fax: 1-50-740-301 Page 7 of 15
4 - Compressor Sub Components, P1015 1 355068 1 TEMPERATURE PROBE P00035 1 CLUTCH COMPLETE 6 GROOVE Shown for reference only 1 Figure 4 Compressor Sub Components Page 8 of 15 Fax: 1-50-740-301
5 - Inlet Valve Sub Components, 90040 1 1500077 4 SCREW, BUTTON HEAD, 10-3 X 3/8 1500519 1 ROD, THREADED, 1/4 X.6 3 155009 1 NUT, NYLOCK NC, 1/4 4 15501 1 NUT, HEX NC PL, 1/4, GR8 5 1570038 1 WASHER, FLAT SAE, 1/4 6 30068 1 PLATE, INNER FILTER, VERTICAL 7 3600037 1 ELEMENT, FILTER, PAPER 8 3600046 1 KIT, REGULATOR 9 3600066 1 COVER, AIR FILTER, PLASTIC 10 4900045 1 PLUG 11 583000 1 O-RING, VITON, 3/8 ID X 3/3 1 583019 1 O-RING, VITON, 1 7/8 ID X 3/16 13 5830070 1 O-RING, VITON, 9/16 ID X 3/3 6 13 1 4X 4 7 9 3 5 10 1 Shown for reference only 11 8 Shown for reference only Figure 5 Inlet Valve Sub Components Fax: 1-50-740-301 Page 9 of 15
6 - Main Bracket Assembly, 4800439 1 1100168 1 BRACKET, MAIN 100459 1 BRACKET 3 1300030 1 IDLER, SERP, 6 GROOVE, FLANGE, 90MM 4 1300031 3 IDLER, SERP, BACK, FLANGE, 90MM 5 1400051 4 SPACER, IDLER - BOLT 6 1510161 4 BOLT, HHCS NC G8 FL, 1/ X 1 1/4 7 150011 1 BOLT, HHCS G10.9, M10 X 1.5 X 90 8 150090 BOLT, HHCS G10.9, M10 X 1.5 X 30 9 1560037 1 NUT, PL, M10 X 1.5 10 1570044 4 WASHER, ALLOY PL SAE, 3/8 11 60011 1 TENSIONER, MODIFIED, (3300030) 9 1 8 X 11 7 10 4X 4 3X 3 6 4X 5 4X Figure 6 Main Bracket Assembly Page 10 of 15 Fax: 1-50-740-301
7 - Tank Mount Strap Assembly, 4800509 1 10036 1 BRACKET, STRAP, TANK MOUNT 10066 1 BRACKET, TANK MOUNT CLIP 3 10096 1 BRACKET, TANK MOUNT 4 140016 1 SPACER, CABLE 5 1510349 BOLT, HHCS NC G8 PL, 5/16 X 1/ 6 1550066 NUT, HEX NC, 5/16 7 1570067 WASHER, SAE, 5/16 8 1570476 1 WASHER, 5/16 ID X 3/4 OD 9 0010 1 STRAP, TANK CABLE, 17 Note: Two assemblies per kit 3 1 5 X X 7 4 8 6 X Figure 7 Tank Mount Strap Assembly 9 Fax: 1-50-740-301 Page 11 of 15
8 - VR70 Tank, 900430 1 1510086 6 BOLT, HHCS NC G5 FL LK, 3/8 X 1 15105 BOLT, HHCS NC G8 FL LK PL,1/4 X 1/ 3 30031 1 COVER, SIGHT GLASS 4 3600064 1 SEAL, TANK REAR CAP 5 3600090 1 THIMBLE, SCREEN 6 4900033 1 CONNECTOR, STEEL NPT-JIC, 3/4-3/4 7 4900035 1 NIPPLE, STEEL STR THRD, 3/4-16 8 4900106 1 PLUG, STEEL, #5 ORB, HEX 9 500000 1 ELBOW, BRASS NPT-POLY, 1/8-1/4 10 5000089 1 CONNECTOR, BRASS NPT-SAE, 3/8-1/ 11 5000165 1 ELBOW,90, BRASS NPT-POLY, 1/8-3/16 1 5000160 1 ADAPTER, BRASS, 1/8-1/8 NPT 13 A70015 1 ELEMENT, SEP, COALESCING 14 5830066 1 O-RING, VITON, 4 3/4 ID X 1/8 15 5840069 1 SPRING, COMPRESSION, FL 1.5",OD.54 16 900039 1 OIL FILTER, VR 3.50 SHORT 17 900437 1 ASSEMBLY, BLOWDOWN CAP 17.1 3600054 1 VALVE, SAFETY, 3/8, 00 PSI 17. 4500104 1 MUFFLER, SINTERED EXHAUST, 1/8" 18 900378 1 TANK, OIL SEPARATOR 19 A700061 1 SIGHT GLASS ASSEMBLY Page 1 of 15 Fax: 1-50-740-301
16 7 10 6 8 18 3 19 13 17. 14 4 5 17 15 1 17.1 1 11 9 Figure 8 - VR70 Tank Fax: 1-50-740-301 Page 13 of 15
9 - Cooler Assembly, 4800440 1 100453 BRACKET 14005 SPACER 3 150011 4 BOLT, HHCS G10.9, M10 X 1.5 X 90 4 1710678 1 HOSE, MODIFIED 5 0007 CLAMP, HOSE HS3 6 900389 1 COOLER 6 3 4X 4 1 X X 5 X Figure 9 - Cooler Assembly Page 14 of 15 Fax: 1-50-740-301
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