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SUNLIGHT s motive power (traction) batteries motivate your business, as they provide reiabe energy to your industria vehices every day. SUNLIGHT s speciaized R&D department is continuousy working on innovative and cost effective soutions to reduce our customers operating costs and to maximize their operating efficiency. SUNLIGHT batteries fuy compy to the internationa DIN and BS standards, covering a types of motive power needs, from ight duty singe-shift operation to heavy duty muti-shift operations, and are suitabe for a industria eectric forkift types, such as counterbaanced, narrow ise and hand trucks. Their optimum design, the excusive use of high quaity raw materias, as we as the incorporation of SUNLIGHT s robust know how in designing and manufacturing advanced technoogy batteries (e.g. for submarine and torpedo) guarantees the reiabiity and efficiency of every energy soution we provide. Additionay, the state-of-the-art manufacturing process, provides a premium quaity product characterised by its high energy density, superior performance and durabiity. Appications Forkifts Ceaning machines Eectric tractors Lifting patforms Eectric vehices Technica Features Lead Acid vented type batteries with iquid eectroyte Advanced technoogy tubuar positive pate Fu product series with dimensions according to internationa standards DIN/EN 60254-2 & IEC 254-2 for DIN product range: 120-1550Ah and for BS product range: 46-900Ah Avaiabe both as 2V ces and as compete batteries with various votages ranging from 12V to 96V Fuy insuated terminas Quaity Features & Product Benefits Capacities exceed nomina vaues of internationa standards High performance, reiabiity and ong service ife Low maintenance requirements High quaity raw materias and components Compete Product & Services Offering High energy density Recycabe Robust and durabe construction www.systems-sunight.com 3
Battery 4. Exit Cabes Insuated coor marked cabes 1. Inter-ce Connector Fuy insuated fexibe bot-on cabe connectors Prevent short circuit and aow correct and fast instaation Aows fast and easy ce repacement Reduces time & cost 3 4 1 2 5 5. Tray 2. Bot Pastic-head connector bot Touch proof insuated with votage measurement point 3. Battery Connectors (Pugs & Sockets) Avaiabe in the foowing types: DIN connectors according to DIN 43589 Fat poe connectors with coor coding Made of stee Protected with pastic powder coating (standard configuration) Durabiity Corrosion protection Avaiabe in various sizes and coors Technica feature Benefits 4 www.systems-sunight.com
Ce 5. Bottom Bar 7. Ce Container 1. Positive Pate Utrasonic weding Poypropyene (PP) Lid weding, trimming and tightness contro Tubuar pate design Aoy with optimized Sb (antimony) concentration Red Lead in-house production by Pure Lead 99,99% Dry Fiing with Red Lead Increased gauntet diameter More secure fitment with gauntet Growth of positive spine into bottom bar s cavity is easiy accomodated Retains active materia on the spines Boxes and ids are resistant and thermoweded to prevent eectroyte eakage 8. Vent Pug Stabe cycing performance and onger service ife Lower water consumption, ower temperature increase, high and stabe fina charging votage, ess corrosion 100% of nomina capacity in the first 3-5 cyces Increased capacity 8 8 Eectroyte basket eve marking, speciay designed id, anti-surge baffe Aows optimum ce gasing Eectroyte basket eve marking aows visua contro of eectroyte eve Anti-surge baffe prevents spiage of eectroyte during operation of the battery through ventiation openings 2. Negative Pate Pasted ead grid & advanced Negative Active Mass (NAM) composition Aoy with optimized Sb (antimony) concentration Stabe cycing performance Lower water consumption 9 3 10 7 Automatic Water Fiing Pug The pug consists of a foat and a shut-off vave, with white eve indicator Ensures the optimum eectroyte eve in the battery No need of removing pugs and topping up the ces manuay Reduces excessive abor cost Eiminates the risk of direct contact with battery acid 3. Separator 9. Poe Termina Poyethyene ro separator with high porosity grade materia enveopes the positive pates Eectrica resistance improved by up to 20% over conventiona separators High porosity enabes superior battery capacity Acid dispacement decreased by 15% resuting in higher capacity High oxidation resistance and high porosity ensures onger service ife Short circuits avoided 5 4 1 2 6 Advanced design of poe post and its seaing to the id. Rubber ring with optimized hardness and acid resistance Operationa safety Perfect seaing Low maintenance requirements Better current conductivity Positive pate s expansion is safey absorbed Prevention of top id cracks and acid eakages 10. Poe Bridge 4. Gauntet Reinforced non-woven poyester materia with high fibers bonding and smaer pore s size Better utiization of active materia Eiminates active mass shedding Reduces corrosion of spine Longer service ife 6. Sediment Space Optimized height to prevent short circuits Longer service ife Termina bridge manufactured with Cast On Strap process Consistent and uniform poe bridge composition Increased robustness and durabiity Perfect connection for poes-bridge-pate bock as a whoe Technica feature Benefits www.systems-sunight.com 5
Performance Curves Proven Lifetime PzS Expected Cyce-Life vs D.O.D. 100% Depth of Discharge (%Cnom) 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 1000 1500 2000 2500 3000 3500 4000 4500 Number of cyces With DoD 80% and 300 cyces per year the expected service ife is 5 years at 30 o C With DoD 60% and 300 cyces per year the expected service ife is 6-7 years at 30 o C Proven Cycing Resistance Evoution Through Cyces 110% (% to the nomina) 105% 100% 95% 90% 85% 80% 75% 70% 0 200 400 600 800 1000 1200 1400 1600 Number of cyces 1500 cyces at 80%DoD according to IEC 60254-1 6 www.systems-sunight.com
Accessories SUNLIGHT s compete range of accessories is seected to faciitate your day-to-day business. Our compete soutions can protect your batteries and vehices, secure onger service ife and ower operating costs. Chargers SUNLIGHT Premium Battery Chargers (conventiona 50Hz and High Frequency Series) are designed to meet the most demanding traction battery needs and on the same time minimize charging costs. Aqua Fiing System Automatic Fiing System (A.F.S.) aows the user to top up the ces of the battery from one centra point through an integrated piping system, instaed on the battery. The automatic fiing pugs ensure the optimum fiing eve of the ces, minimizing the required maintenance time for the battery. Eectroyte Circuation System (Airift System) Airift System improves battery performance and extends battery service ife in heavy duty appications. The principe behind it, is that a pump is used to circuate ow-eve compressed air into the ces and to create a homogenous eectroyte mixture throughout them. Battery Monitoring Systems SUNLIGHT s Battery Monitoring Systems range consists of advanced technoogy systems which continuousy monitor cyces, votage, opportunity charging, eectroyte eve and temperature of the battery. A these important data can be viewed in graphs via internet. Our Battery Monitoring Systems range can provide an accurate estimation of the remaining service ife of the battery. Eectroyte Leve Indicator SUNLIGHT s Eectroyte Leve Indicators are smart eectroyte monitors that aert personne when a battery needs water. Resistant to the harshest environments, Binkies improve battery maintenance and reduce operating costs. www.systems-sunight.com 7
DIN Product Range Pate : 60 Ah Nomina h1: 343 h2: 370 2 PzS 120 120 47 8.5 3 PzS 180 180 65 12.0 4 PzS 240 240 83 15.4 5 PzS 300 300 101 19.0 6 PzS 360 360 119 22.5 7 PzS 420 420 137 26.0 8 PzS 480 480 155 29.5 9 PzS 540 540 174 33.0 10 PzS 600 600 192 36.5 Pate : 80 Ah Nomina h1: 408 h2: 435 2 PzS 160 160 47 10.0 3 PzS 240 240 65 14.2 4 PzS 320 320 83 18.4 5 PzS 400 400 101 22.6 6 PzS 480 480 119 26.7 7 PzS 560 560 137 31.3 8 PzS 640 640 155 35.1 9 PzS 720 720 174 39.3 10 PzS 800 800 192 43.4 Pate : 90 Ah Nomina h1: 478 h2: 505 2 PzS 180 180 47 11.9 3 PzS 270 270 65 17.0 4 PzS 360 360 83 22.1 5 PzS 450 450 101 27.1 6 PzS 540 540 119 32.2 7 PzS 630 630 137 37.2 8 PzS 720 720 155 42.3 9 PzS 810 810 174 47.4 10 PzS 900 900 192 52.4 Pate : 105 Ah Nomina h1: 514 h2: 541 2 PzS 210 210 47 13.5 3 PzS 315 315 65 19.1 4 PzS 420 420 83 24.6 5 PzS 525 525 101 30.5 6 PzS 630 630 119 36.1 7 PzS 735 735 137 41.8 8 PzS 840 840 155 47.4 9 PzS 945 945 174 53.1 10 PzS 1050 1050 192 58.4 Pate : 115 Ah Nomina h1: 548 h2: 575 2 PzS 230 230 47 14.2 3 PzS 345 345 65 20.3 4 PzS 460 460 83 26.4 5 PzS 575 575 101 32.4 6 PzS 690 690 119 39.0 7 PzS 805 805 137 44.7 8 PzS 920 920 155 50.6 9 PzS 1035 1035 174 56.6 10 PzS 1150 1150 192 62.7 Pate : 125 Ah Nomina h1: 568 h2: 595 2 PzS 250 250 47 15.0 3 PzS 375 375 65 21.2 4 PzS 500 500 83 27.4 5 PzS 625 625 101 33.9 6 PzS 750 750 119 40.3 7 PzS 875 875 137 46.5 8 PzS 1000 1000 155 53.1 9 PzS 1125 1125 174 59.4 10 PzS 1250 1250 192 66.0 Pate : 140 Ah Nomina h1: 688 h2: 715 2 PzS 280 280 47 17.5 3 PzS 420 420 65 24.7 4 PzS 560 560 83 31.8 5 PzS 700 700 101 39.3 6 PzS 840 840 119 46.7 7 PzS 980 980 137 53.9 8 PzS 1120 1120 155 61.3 9 PzS 1260 1260 174 68.6 10 PzS 1400 1400 192 76.0 Pate : 155 Ah Nomina h1: 713 h2: 740 2 PzS 310 310 47 18.9 3 PzS 465 465 65 26.7 4 PzS 620 620 83 34.6 5 PzS 775 775 101 42.6 6 PzS 930 930 119 50.5 7 PzS 1085 1085 137 58.5 8 PzS 1240 1240 155 66.4 9 PzS 1395 1395 174 74.4 10 PzS 1550 1550 192 82.4 * According to IEC 60254- Part 1 ** Fied and charged ce weights ± 5% *** Ces dimensions ±2mm, according to IEC 60254- Part 2 8 www.systems-sunight.com
BS Product Range Pate : 23 Ah**** Nomina h1: 203 h2: 230 2 PzB 46 46 45 4.1 3 PzB 69 69 61 5.6 4 PzB 92 92 77 7.0 5 PzB 115 115 93 8.5 6 PzB 138 138 109 10.0 Pate : 32 Ah**** Nomina h1: 265 h2: 292 2 PzB 64 64 45 5.4 3 PzB 96 96 61 7.3 4 PzB 128 128 77 9.2 5 PzB 160 160 93 11.3 6 PzB 192 192 109 13.2 7 PzB 224 224 125 15.2 8 PzB 256 256 141 17.2 Pate : 42 Ah**** Nomina h1: 331 h2: 358 2 PzB 84 84 45 6.9 3 PzB 126 126 61 9.4 4 PzB 168 168 77 11.9 5 PzB 210 210 93 14.5 6 PzB 252 252 109 17.1 7 PzB 294 294 125 19.7 8 PzB 336 336 141 22.2 Pate : 55 Ah Nomina h1: 401 h2: 428 2 PzB 110 110 45 8.4 3 PzB 165 165 61 11.5 4 PzB 220 220 77 14.6 5 PzB 275 275 93 17.8 6 PzB 330 330 109 20.9 7 PzB 385 385 125 24.0 8 PzB 440 440 141 27.2 9 PzB 495 495 157 30.3 10 PzB 550 550 173 33.3 Pate : 65 Ah Nomina h1: 457 h2: 484 2 PzB 130 130 45 9.6 3 PzB 195 195 61 13.2 4 PzB 260 260 77 16.8 5 PzB 325 325 93 20.5 6 PzB 390 390 109 24.1 7 PzB 455 455 125 27.7 8 PzB 520 520 141 31.4 9 PzB 585 585 157 35.0 10 PzB 650 650 173 38.5 Pate : 75 Ah Nomina h1: 514 h2: 541 2 PzB 150 150 45 10.9 3 PzB 225 225 61 14.9 4 PzB 300 300 77 19.0 5 PzB 375 375 93 23.1 6 PzB 450 450 109 27.3 7 PzB 525 525 125 31.4 8 PzB 600 600 141 35.6 9 PzB 675 675 157 39.5 10 PzB 750 750 173 43.7 Pate : 85 Ah Nomina h1: 570 h2: 597 2 PzB 170 170 45 12.3 3 PzB 255 255 61 17.0 4 PzB 340 340 77 21.6 5 PzB 425 425 93 26.3 6 PzB 510 510 109 30.9 7 PzB 595 595 125 35.6 8 PzB 680 680 141 40.4 9 PzB 765 765 157 44.8 10 PzB 850 850 173 49.7 Pate : 100 Ah Nomina h1: 606 h2: 633 2 PzB 200 200 45 12.9 3 PzB 300 300 61 17.7 4 PzB 400 400 77 22.6 5 PzB 500 500 93 27.5 6 PzB 600 600 109 32.4 7 PzB 700 700 125 37.3 8 PzB 800 800 141 42.2 9 PzB 900 900 157 46.8 Pate : 105 Ah Nomina h1: 686 h2: 713 2 PzB 210 210 45 14.8 3 PzB 315 315 61 20.4 4 PzB 420 420 77 26.1 5 PzB 525 525 93 31.7 6 PzB 630 630 109 37.3 7 PzB 735 735 125 43.0 8 PzB 840 840 141 48.7 * According to IEC 60254- Part 1 ** Fied and charged ce weights ± 5% *** Ces dimensions ±2mm, according to IEC 60254- Part 2 **** Avaiabe upon request www.systems-sunight.com 9
Added Vaue Services Instaation Training Renta/Leasing Preventive or corrective maintenance contract 360 o Technica Support (24x7) Spare parts avaiabiity Refurbishment service Coection & recycing 10 www.systems-sunight.com
Why SUNLIGHT? 25 years of experience in battery design, manufacturing and marketing TOP 3 in the goba advanced technoogy battery sector TOP 5 in the European industria battery sector 98% of battery production is being exported One Stop Soution From singe components/products to turn-key soutions Robust high quaity products & services portfoio Lifetime vaue maximization & tota cost of ownership approach Exceptiona Customer Service Highy experienced engineering team for design & deveopment Pre-Saes & After-Saes Service providing goba support Project Management competence Extensive Goba Know How & Experience in Motive Power Batteries Business Co-operation with TOP Forkift manufacturers wordwide A fast growing Goba Partners Network
2 Ermou & Nikis Street, Syntagma Square 105 63 Athens, Attica, Greece Τ +30 210 6245400 F +30 210 6245409 ET-PP_120605-EN European Manufacturing Pant Neo Ovio 672 00 Xanthi, Greece Τ +30 25410 48100 F +30 25410 95446 Goba Service Department 366 Tatoiou Street 136 73 Acharnes, Attica, Greece Τ +30 210 6245600 F +30 210 6245619 Member of SUNLIGHT Goba Partners Network Data in this document are subject to change without notice and become contractua ony after written confirmation. 12 www.systems-sunight.com