Cooling Page 7-1
Plumbing Cummins 6BTA/6BG Page 7-2 Cooling
Plumbing Cummins 6BTA/6BG 1 62190751 1 Tube - Coolant, Lower Radiator 2 61190162 3 Clamp - 2 1/16" - 3" 3 61190422 1 Hose - Rubber, Curved 2 1/4", Inner Diameter 4 62190733 1 Hose - Rubber, Curved, 1 3/4" x 2", Inner Diameter 5 61190159 1 Clamp - 1 9/16" - 2 1/2" 6 61360331 1 Coupling - 3/8" 7 61360314 2 Pipe - Extension, Male, 45 o Flare 8 62190728 1 Hose - Assembly, Rubber, 36" Long 9 62190729 1 Hose - Assembly, Teflon, 36" Long C2350-00-000 10 61370893 1 Bolt - Hex Head, Metric 10.9, M12-1.75 x 30 11 61360560 2 Fitting - Elbow, 90 o, 3/8" NPT Male to SAE 45 (-6) 12 62190558 1 Hose - Assembly, Radiator to Surge Tank, Teflon C2350-00-000 13 61360412 1 Fitting - Plug, Hex Head, 3/8 NPT 14 61360296 1 Connector - Fitting, 1/4 NPT Male to SAE 45 (-4) 15 61371005 1 Bolt - Hex, Loose Washer 1/4" - 20 x 7/8" 16 61190158 2 Clamp - 1/4" - 1 1/2" 17 61480489 1 Clamp - Loop Cushioned,.265 Mtg. x 1.25 Inner Diameter 18 61190321 2 Fitting - Elbow, 90 o, 3/4 NPT Male to 3/4 Outer Diameter Hose 19 62410360 1 Hose - Rubber, 3/4" Inner Diameter x 45" Long 20 61360411 1 Fitting - Plug, Hex Head, 1/4 NPT 21 62190562 3 Hose - Silicone (2 1/2" Inner Diameter x 5" Long) C2351-00-000 22 61370348 1 Flat - Washer 1/4" 23 61370078 1 Nut - Lock, 1/4" - 20 24 62190613 3 Hose - Rubber (2 1/2" Inner Diameter x 5" Long) 25 62190620 2 Bracket - Pipe, Radiator 26 61370555 2 Bolt - Flange, 3/8" - 16 x 1 1/2" 27 61370084 2 Flange - Nut, 3/8" - 16 28 62190709 1 Tube - Coolant, Upper Radiator 62190822 Replaces 62190709 When Dual Rotary A/C Compressors or Additional Alternator is Installed 29 61230624 2 Clamp - Metal Loop (2 1/2" Inner Diameter) 30 62190493 1 Hose - Assembly, Rubber 31" Long 31 61480487 1 Hose - Clamp, 1" Outer Diameter Hole & 1/4" Mounting Hole 32 62410359 1 Hose - Silicone, 3/4" Inner Diameter x 45" Long C2351-00-000 33 61190428 2 Clamp - Constant Torque C2351-00-000 Cooling Page 7-3
34 61230623 1 Clamp - Metal Loop 2" Inner Diameter 35 62230853 1 Bracket - Support, Upper Cooling Pipe 36 62190494 1 Hose - Assembly - Teflon 31" Long C2350-00-000 37 62190609 1 Hose - Assembly, Surge Tank, Rubber 38 61190424 6 Hose - Clamp (2 9/16-3 1/2) 39 61190410 6 Clamp - Constant Torque C2351-00-000 40 61480475 1 Clamp - Loop Cushioned,.265 Mtg. x.75 Inner Diameter C2350-00-000 41 62190749 1 Tube - Coolant, Lower 42 62190872 1 Module - Cooling, with Transmission Oil Cooler Standard 62190871 1 Module - Cooling, without Transmission Oil Cooler Retarder Transmission 61190175 1 Radiator, Assembly (Part of 62190872) 61190184 1 Radiator, Assembly (Part of 62190871) 86190011 1 Core - Radiator with Header Assembly 86190010 1 Tank - End, Left Side with Transmission Cooler 86190045 1 Tank - End, Left Side without Transmission Cooler 61190194 1 Tank - End, Right Side 61190193 1 Kit - Gasket 86190012 2 Side - Member, Top & Bottom 86190013 4 Bar - Bolting, Long, End Tank 86190014 4 Bar - Bolting, Short, End Tank 61230426 1 Cooler - Charge Air, Assembly 62190740 1 Panel - Recirculation, Top 62190741 1 Panel - Recirculation, Bottom 62230726 1 Support - Assembly, Charge Air Cooler, Lower, Right Side 62230731 1 Support - Assembly, Charge Air Cooler, Lower, Left Side 62230728 1 Support - Assembly, Charge Air Cooler, Upper, Right Side 62230732 1 Support - Assembly, Charge Air Cooler, Upper, Left Side 62230763 2 Mounting - Pad, Charge Air Cooler 61360135 2 Connector - Elbow, 90 o *62280068 1 Cooler - Oil, Hydraulic *62190870 4 Bracket - Oil Cooler 61360560 1 Fitting - 90 o 61190178 1 Draincock - Brass, 3/8" Plumbing Cummins 6BTA/6BG Page 7-4 Cooling
Plumbing Cummins 6BTA/6BG 43 62190776 1 Surge - Tank 86190008 1 Sight - Glass, with Gasket 44 86190033 1 Cap - Radiator, 10 PSI 45 61360298 1 Connector - Male, 90 o Elbow, External Pipe 45 o Flare Note that your order may use Option Number C8249, which was replaced by Option Number C2351. *If the chassis was manufactured before 7/30/95 you must order kit #86280027 Cooling Page 7-5
Plumbing Cummins 6CTA/6CG Page 7-6 Cooling
Plumbing Cummins 6CTA/6CG 1 62190752 1 Tube - Coolant, Upper 2 62190613 3 Hose - Rubber, 2 1/2" x 5 Standard 6CG 62190562 3 Hose - Silicone, 2 1/2" x 5 C2351-00-000 3 61190424 6 Clamp - Hose, 2 9/16" - 3 1/2" Standard 6CG 61190410 6 Clamp - Constant Torque C2351-00-000 4 61360331 1 Coupling - 3/8" NPT Standard 5 61360314 2 Fitting - Male, 3/8" NPT to -4 SAE 45 o Standard 6 62230457 1 Hose - Assembly, Rubber, w/90 o, 3/16" Inner Diameter x 42 Standard 62190447 1 Hose - Assembly, Teflon, w/90 o, 3/16" Inner Diameter x 43 C2350-00-000 7 61360174 1 Fitting - 90 o, 1/4" NPT to -4 SAE 45 o 8 62190675 1 Hose - Assembly, Rubber, 3/16" Inner Diameter x 39 Standard 6CG 62150226 1 Hose - Assembly, Teflon, 3/16" Inner Diameter x 39 C2350-00-000 9 61480487 1 Clamp - Loop Cushioned,.265 Mtg. x 1 Inner Diameter 10 61360296 1 Fitting - Male, 1/4" NPT to -4 SAE 45 o 11 61360560 2 Fitting - 90 o, 3/8" NPT to -6 SAE 45 o Standard 61360560 3 Fitting - 90 o, 3/8" NPT to -6 SAE 45 o 6CG 12 62190609 1 Hose - Assembly, Rubber Surge Tank Standard 6CG 62190558 1 Hose - Assembly, Teflon, Surge Tank C2350-00-000 13 61360411 1 Fitting - Plug, Hex Head, 1/4" NPT 14 61360412 1 Fitting - Plug, Hex Head, 3/8" NPT 15 61190321 2 Fitting - 90 o, 3/4" NPT to 3/4" Hose Nipple 16 61190158 2 Clamp - Hose, 1/4" - 1 1/2" Standard 6CG 61190428 2 Clamp - Constant Torque C2351-00-000 17 62410360 1 Hose - Rubber, 3/4" Inner Diameter x 45 Standard 6CG 62410359 1 Hose - Silicone, 3/4" Inner Diameter x 45 C2351-00-000 18 61370078 1 Nut - Lock - 1/4" - 20 19 61370348 1 Washer - Flat, 1/4" 20 61371005 1 Bolt - Hex, Loose Washer, 1/4" - 20 x 7/8" 21 62190751 1 Tube - Coolant, Lower Radiator 22 62190750 1 Tube - Coolant, Lower 23 61190162 AR Clamp - Hose, 2 1/16" - 3 Cooling Page 7-7
61190409 2 Clamp - Constant Torque, 7/8" - 2 3/4" C2351-00-000 24 62190402 1 Hose - Rubber, 2 1/4" x 5 Standard 6CG 62190416 1 Hose - Silicone, 2 1/4" x 5 C2351-00-000 25 62190620 2 Bracket - Radiator Pipe 26 61370555 2 Bolt - Flange, 3/8" - 16 x 1 1/2" 27 61370084 2 Nut - Flange, 3/8" - 16 28 61230624 2 Clamp - Metal Loop (2 1/2" Inner Diameter) 29 61480483 4 Clamp - Loop Cushioned,.265 Mtg. x 5/8" Inner Diameter 30 61360311 1 Fitting - 3/8P x -6 Hose 6CG 31 62230461 1 Hose - Assembly, -6 52" 6CG 32 62190872 1 Module - Cooling, with Transmission Oil Cooler Standard 62190871 1 Module - Cooling, without Transmission Oil Cooler Retarder Transmission 61190175 1 Radiator, Assembly (Part of 62190872) 61190184 1 Radiator, Assembly (Part of 62190871) 86190011 1 Core - Radiator with Header Assembly 86190010 1 Tank - End, Left Side with Transmission Cooler 86190045 1 Tank - End, Left Side without Transmission Cooler 61190194 1 Tank - End, Right Side 61190193 1 Kit - Gasket 86190012 2 Side - Member, Top & Bottom 86190013 4 Bar - Bolting, Long, End Tank 86190014 4 Bar - Bolting, Short, End Tank 61230426 1 Cooler - Charge Air, Assembly 62190740 1 Panel - Recirculation, Top 62190741 1 Panel - Recirculation, Bottom 62230726 1 Support - Assembly, Charge Air Cooler, Lower, Right Side 62230731 1 Support - Assembly, Charge Air Cooler, Lower, Left Side 62230728 1 Support - Assembly, Charge Air Cooler, Upper, Right Side 62230732 1 Support - Assembly, Charge Air Cooler, Upper, Left Side 62230763 2 Mounting - Pad, Charge Air Cooler 61360135 2 Connector - Elbow, 90 o *62280068 1 Cooler - Oil, Hydraulic *62190870 4 Bracket - Oil Cooler 61360560 1 Fitting - 90 o 61190178 1 Draincock - Brass, 3/8" Plumbing Cummins 6CTA/6CG Page 7-8 Cooling
33 62190776 1 Surge - Tank 86190008 1 Sight - Glass, with Gasket 34 86190033 1 Cap - Radiator, 10 PSI ER TRANSIT PARTS MANUAL Plumbing Cummins 6CTA/6CG Note that your order may use Option Number C8249, which was replaced by Option Number C2351. *If the chassis was manufactured before 7/30/95 you must order kit #86280027 Cooling Page 7-9
Plumbing Caterpillar 3116 Page 7-10 Cooling
Plumbing Caterpillar 3116 1 62190751 1 Tube - Coolant, Lower Radiator 2 61190410 4 Clamp - Constant Torque (1 1/8" - 3) C2351-00-000 3 61190162 4 Clamp - (2 1/16" - 3) 4 62190433 2 Hose - Rubber, 2 x 5 Long 5 62190748 1 Tube - Coolant, Lower 6 61190410 6 Clamp - Constant Torque C2351-00-000 7 61190424 6 Hose - Clamp (2 9/16" - 3 1/2") 8 62190609 1 Hose - Assembly, Surge Tank, Rubber 9 62190493 1 Hose - Assembly, Radiator Surge Tank, Rubber 10 62190434 2 Hose - Silicone, 2" Inner Diameter x 5' Long C2351-00-000 11 61360560 2 Fitting - Elbow, 90 o, 3/8" NPT Male to SAE 45 (-6) 12 62190558 1 Hose - Assembly, Radiator to Surge Tank, Teflon C2350-00-000 13 61200145 1 Sensor - Kysor C2607-00-000 14 61360412 1 Fitting - Plug, Hex Head, 3/8" NPT 15 61360296 1 Connector - Fitting, 1/4" NPT Male to SAE 45 (-4) 16 61371005 1 Bolt - Hex Loose Washer 1/4" - 20 x 7/8" 17 61190158 2 Clamp - 1/4" - 1 1/2" 18 61480481 1 Clamp - 1/2" Outer Diameter & 3/8" Mtg. Hole 19 61190321 2 Fitting - Elbow, 90 o, 3/4" NPT Male to 3/4" Outer Diameter 20 62410360 1 Hose - Rubber (3/4" Inner Diameter x 45" Long) 21 61360411 1 Fitting - Plug, Hex Head, 1/4" NPT 22 62190562 3 Hose - Silicone, 2 1/2" Inner Diameter x 5" Long C2351-00-000 23 61370348 1 Washer - Flat, SAE 1/4" 24 61370078 1 Nut - Lock, 1/4" - 20 25 62190613 3 Hose - Rubber (2 1/2" x 5" Long) 26 62190620 2 Bracket - Radiator Pipe 27 61370555 2 Bolt - Flange, 3/8" - 16 x 1 1/2" 28 61370084 2 Flange - Nut, 3/8" - 16 29 62190707 1 Tube - Upper Radiator 30 61230624 2 Clamp - Metal Loop (2 1/2" Inner Diameter) 31 61360174 1 Fitting - 90 o Elbow, 1/4" NPT Male to SAE 45 o (-4) 32 62190494 1 Hose - Assembly, Radiator Tube to Surge Tank, Teflon C2350-00-000 33 61480487 1 Hose - Clamp, 1" Outer Diameter & 1/4" Mtg. Hole 34 62410359 1 Hose - Silicone, 3/4" Inner Diameter x 45" Long C2351-00-000 Cooling Page 7-11
35 61190428 2 Clamp - Constant Torque 36 61360311 1 Fitting - 3/8" NPTF x -6 SAE Hose 37 62190872 1 Module - Cooling, with Transmission Oil Cooler Standard 62190871 1 Module - Cooling, without Transmission Oil Cooler Retarder Transmission 61190175 1 Radiator, Assembly (Part of 62190872) 61190184 1 Radiator, Assembly (Part of 62190871) 86190011 1 Core - Radiator with Header Assembly 86190010 1 Tank - End, Left Side with Transmission Cooler 86190045 1 Tank - End, Left Side without Transmission Cooler 61190194 1 Tank - End, Right Side 61190193 1 Kit - Gasket 86190012 2 Side - Member, Top & Bottom 86190013 4 Bar - Bolting, Long, End Tank 86190014 4 Bar - Bolting, Short, End Tank 61230426 1 Cooler - Charge Air, Assembly 62190740 1 Panel - Recirculation, Top 62190741 1 Panel - Recirculation, Bottom 62230726 1 Support - Assembly, Charge Air Cooler, Lower, Right Side 62230731 1 Support - Assembly, Charge Air Cooler, Lower, Left Side 62230728 1 Support - Assembly, Charge Air Cooler, Upper, Right Side 62230732 1 Support - Assembly, Charge Air Cooler, Upper, Left Side 62230763 2 Mounting - Pad, Charge Air Cooler 61360135 2 Connector - Elbow, 90 o *62280068 1 Cooler - Oil, Hydraulic *62190870 4 Bracket - Oil Cooler 61360560 1 Fitting - 90 o Plumbing Caterpillar 3116 61190178 1 Draincock - Brass, 3/8" 38 62190776 1 Surge - Tank 86190008 1 Sight - Glass, with Gasket 39 86190033 1 Cap - Radiator, 10 PSI Note that your order may use Option Number C8249, which was replaced by Option Number C2351. *If the chassis was manufactured before 7/30/95 you must order kit #86280027. Page 7-12 Cooling
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Plumbing Retarder Oil Cooler Page 7-14 Cooling
Plumbing Retarder Oil Cooler 1 62190755 1 Tube - Coolant, Supply 2 62190754 1 Tube - Coolant, Lower Caterpillar 62190760 1 Tube - Coolant, Lower Cummins 3 62190761 1 Tube - Coolant, Full Flow By-Pass Cummins 62190756 1 Tube - Coolant, Full Flow By-Pass Caterpillar 4 62190613 1 Hose - Rubber, 2 1/2" x 5 Standard 62190562 1 Hose - Silicone, 2 1/2" x 5 C2351-00-000 5 62190402 2 Hose - Rubber, 2 1/4" x 5 Standard 62190416 2 Hose - Silicone, 2 1/4" x 5 C2351-00-000 6 61190162 4 Clamp - Hose, 2 1/16" - 3" Standard 61190410 4 Clamp - Constant Torque, 2 1/4" - 3" C2351-00-000 7 61230628 1 Hose - Elbow, 33 o, x 2" Inner Diameter Caterpillar 8 61190162 1 Clamp - Hose, 2 1/16" - 3" Cummins 61190409 2 Clamp - Constant Torque, 1 7/8" - 2 3/4" Caterpillar 9 61230627 1 Hose - Elbow, 90 o, 1 1/2" Inner Diameter 10 61190407 4 Clamp - Constant Torques, 1 5/8" - 2 1/4" 11 61230626 1 Hose - Elbow, 45 o, 1 1/2" Inner Diameter 12 61230622 1 Clamp 13 61370555 1 Bolt - Flange Head, 3/8" - 16 x 1 1/2" 14 61370084 1 Nut - Flange, 3/8" - 16 15 62190620 Bracket - Radiator Pipe Cooling Page 7-15
Fan Shroud & Fan Mounting Standard Page 7-16 Cooling
Fan Shroud & Fan Mounting Standard 1 62190717 1 Shroud - Fan, Molded 2 62190799 1 Module - Cooling, with Transmission Oil Cooler End 7/30/95 62190872 1 Module - Cooling, with Transmission Oil Cooler Start 7/31/95 62190800 1 Module - Cooling, without Transmission Oil Cooler End 7/13/95 62190871 1 Module - Cooling, without Transmission Oil Cooler Start 7/14/95 3 61370690 4 Bolt - Flange Head, 3/8" - 16 x 1", Grade 8 4 61370558 4 Bolt - Flange Head, 3/8" - 16 x 3/4", Grade 8 5 61371005 8 Bolt - Hex Head, with Washer 1/4" - 20 x 1", Grade 8 6 62190713 1 Bracket - Radiator, Front 7 62190712 1 Bracket - Radiator, Rear 8 61370058 10 Nut - Lock, 5/16" - 18 9 61370358 14 Washer - Flat, 5/16" 10 61190201 1 Label - Fan, Warning Cooling Page 7-17
Radiator Mounting Standard Page 7-18 Cooling
1 62190719 2 Bracket - Support, Radiator 2 62190716 1 Bracket - Support, Lower Front Radiator 3 62190714 1 Bracket - Support, Lower Rear Radiator 4 62190712 1 Bracket - Support, Upper Rear Radiator 5 62190713 1 Bracket - Support, Upper Front Radiator 6 61230272 4 Mount - Rubber, Radiator, Stabilizer 7 61230273 2 Mount - Rubber, Radiator, Lower 8 61370424 10 Washer - Flat, 2 1/8" Diameter x 1/8" Thick 9 61370645 8 Bolt - Hex, Flange, 1/2" - 13 x 1 3/4", Grade 8 10 61370938 2 Stud, 1/2" NC x 2 1/2" Long 11 61370649 2 Bolt - Hex, Flange, 3/8" - 16 x 1 1/4", Grade 8 12 61370687 1 Bolt - Hex, Flange, 5/8" - 11 x 1 1/2", Grade 8 13 61370658 1 Bolt - Hex, Flange, 3/4" - 10 x 2", Grade 8 14 62190368 2 Rod - Support, Radiator 15 61370088 10 Nut - Lock, Flange Hex, 1/2" - 13, Grade 8 16 61370084 2 Nut - Lock, Flange Hex, 3/8" - 16, Grade 8 17 61370099 1 Nut - Lock, Flange Hex, 5/8" - 11, Grade 8 18 61370111 1 Nut - Lock, Flange Hex, 3/4" - 10, Grade 8 19 61370083 4 Nut - Hex, Finished, 1/2" - 13, Grade 8 ER TRANSIT PARTS MANUAL Radiator Mounting Standard Cooling Page 7-19
Water Treatment Caterpillar 3116 Page 7-20 Cooling
Water Treatment Filter Caterpillar 3116 1 61190190 1 Element - Spin On 2 61190189 1 Head - Water Filter 3 61360564 2 Fitting - Elbow, 90 o, 5/8" Hose x 3/8" NPT 4 62410196 1 Hose - Rubber, 5/8" Inner Diameter x 30" Long Standard 62190444 1 Hose - Silicone, 5/8" Inner Diameter x 30" Long C2351 5 62410278 1 Hose - Rubber, 5/8" Inner Diameter x 18" Long Standard 62190496 1 Hose - Silicone, 5/8" Inner Diameter x 18" Long C2351 6 61190155 4 Clamp Standard 61190427 4 Clamp - Constant Torque C2351 7 62190765 1 Bracket 8 61370084 2 Nut - Flange Head, 3/8" - 16 9 61370690 2 Bolt - Flange Head, 3/8" - 16 x 1 10 61370266 4 Washer - Split Lock, 3/8" 11 61370826 4 Bolt - Hex Head, 3/8" - 16 x 1 1/4" Cooling Page 7-21
Water Regulator Housing Caterpillar 3116 Page 7-22 Cooling
Water Regulator Housing Caterpillar 3116 1 61190436 1 Regulator - Housing End 10/27/95 61190429 1 Regulator - Housing Start 10/27/95 2 61190438 1 Gasket 3 61190439 1 Gasket 4 61190437 1 Cap 5 61190159 Clamp - Band Screw, 1 9/16" - 2 1/2" (Reference) 6 Water Neck and Thermostat (Supplied with Engine) 7 Bolt (Supplied with Engine) Cooling Page 7-23
Plumbing Shield Standard Page 7-24 Cooling
1 62190835 1 Oil - Plumbing Cooler Guard 2 62190719 2 Radiator - Support Bracket 3 61370348 4 Washer - Flat, 1/4" SAE 4 61370465 4 Screw - Hex Head ER TRANSIT PARTS MANUAL Plumbing Shield Standard Cooling Page 7-25
Recirculating Shields Standard Page 7-26 Cooling
Recirculating Shields Standard 1 55001069 1 Shield - Dust, Assembly, Top 55001067 1 Strip - Dust Shield, 16 Gauge x 3/4" x 32" 55001068 1 Bracket - Mounting, Dust Shield, 16 Gauge x 5 3/4" x 32" 55000959 1 Strip - Rubber, Dust Shield, 6" x 34" 29003372 4 Rivet - Pop, Steel, 5/32" x 1/2" 2 55001054 1 Shield - Dust, Assembly, Front (Right Side) 55001053 1 Strip - Dust Shield, 16 Gauge x 3/4" x 35" 55001059 1 Bracket - Mounting, Dust Shield, 16 Gauge x 2" x 35" 55001056 1 Strip - Rubber, Dust Shield, 1/8" 3 1/2" x 35" 55001061 1 Strip - Rubber, Dust Shield, 1/8" x 3 1/2" x 10" 29003372 5 Rivet - Pop, Steel, 5/32" x 1/2" 3 65005931 1 Shield - Dirt, Engine Compartment, Right Side 65005930 1 Shield - Dirt, Engine Compartment, Left Side 4 55001058 1 Shield - Dust, Assembly, Front, Left Side 55001053 1 Strip - Rubber, Dust Shield, 16 Gauge x 3/4" x 35" 55001060 1 Bracket - Mounting, Dust Shield, 16 Gauge x 2" x 35" 55001056 1 Strip - Rubber, Dust Shield, 1/8" x 3 1/2" x 35" 29003372 4 Pop - Rivet, Steel, 5/32" x 1/2" 5 1 Radiator - Assembly (See Plumbing for your particular engine in the.) Rivet - shields to panel aligning with existing holes. Do not block radiator core. Cooling Page 7-27
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