Vacuum gripping systems Contents Vacuum gripping systems at a glance... 16 Customized vacuum grippers... 17 Standard vacuum grippers... 18 www.fipa.com 15
Vacuum gripping systems Vacuum gripping systems at a glance Advantages / Benefits Vacuum grippers: Finely graded series for the handling of dense or porous products Integrated vacuum generation Energy saving function as intelligent valve technology closes unused suction openings Contamination-proof design ensures high availability and process safety Suitable for fast cycle times Simple installation and operation Wide range of standard products as well as rapid implementation of customized solutions Foam rubber mats: Long service life of the foam mats thanks to very high resistance to wear and high aging stability Wide range of foams for quick adaptation to different products Fast and non-destructive exchange of vacuum mats ensures high productivity with minimum down times Application Automated handling processes: Palettizing, depalletizing, separation and sorting Safe operation Independent of material properties such as surface, porosity, size and weight Undefined take-up positions High gripping flexibility: one piece or entire product layer Under harsh conditions (dust, humidity,...) Industry examples: Packaging technology, timber, chemicals and building materials Construction Integrated vacuum generation with ejectors, thereby ideally adaptable to the prevailing operating parameters External vacuum generation if required (side channel blowers for porous products: high volume flow) Aluminum plate for the take-up of the ejectors and vacuum meter Integrated bore-holes or patented valve system Vacuum mats, ideally matched with the workpiece to be handled Bore-hole diameter and distance between each hole can be adapted to the application TL version: without valve technology (with flow resistors) TC version: with valve technology 16 Phone +49 ()89 / 96 24 89
Vacuum gripping systems Customized vacuum grippers Advantages / Benefits Customized vacuum grippers: Freely configurable, highly efficient ejector modules for flexible and economic adaptation to the vacuum requirements of the goods to be handled Wide range of side channel blowers as an energy-saving alternative, especially when handling materials with high porosity and correspondingly high air demand Implementation of customized gripper sizes and functional extensions, such as release and/or vacuum control Flexible adjustment of the valve system for maximum process safety and reliability as well as long service life Design and delivery of individual gripper modules up to complete gripper systems for attachment to robots or to portal or crane systems Customized vacuum mats: Vacuum mats precisely adjustable to application thanks to variety of materials Highly wear- and aging-resistant Quick, non-destructive and residue-free replacement, when needed, of vacuum mats without tools or pre-handling Cost-effective initial investment as well as reduced operating costs Vacuum mats are perfectly matched to the FIPA range of vacuum grippers Fast and economic realization of individual sizes, qualities and hole patterns, also as an alternative fit for major gripper systems on the market www.fipa.com 17
Vacuum gripping systems Vacuum grippers Vacuum grippers 7x7 Vacuum grippers 7x7 Product Description Use in virtually all automated handling processes: Palletising, de-palletising, separating, sorting Integrated vacuum generation TL Design: with flow resistors Contamination-proof design ensures high availability and process safety Suitable for fast cycle times Simple installation and operation Fast and easy replacement of the foam mats Suitable foam rubber mat Weight [Kg] Final vacuum [%] Item no. Suction power against atmosphere [Nl/min] Air consumption at 6 bar [Nl/min] Technical Data TL7x7-31 26,4 46,2,3 PPF7.7-31 TL7x7-51 15 198,8 PPF7.7-51 Diagrams Holding force at 6 bar depends on the vacuum when working with different permeable materials (values at 1% coverage of the vacuum gripper / minimum 8% coverage recommended) 5 4 3 1 4 18 Phone +49 ()89 / 96 24 89
Vacuum gripping systems Vacuum grippers Vacuum grippers 7x7 Dimensions a 14 b 87,5 14 77,2 42,2 7 7 c Ø 1 d a = Fixing with M4 screws b = 6 mm quick-fitting c = mm foam rubber mat d = 9 boreholes www.fipa.com 19
Vacuum gripping systems Vacuum grippers Vacuum grippers 1x1 Vacuum grippers 1x1 Product Description Use in virtually all automated handling processes: Palletising, de-palletising, separating, sorting Integrated vacuum generation TL Design: with flow resistors Contamination-proof design ensures high availability and process safety Suitable for fast cycle times Simple installation and operation Fast and easy replacement of the foam mats Item no. Air consumption at 6 bar [Nl/min] Suction power against atmosphere [Nl/min] Final vacuum [%] Weight [Kg] Suitable foam rubber mat Technical Data TL1x1-P 24 45 1,4 PPF1.1-P Diagrams Holding force at 6 bar depends on the vacuum when working with different permeable materials (values at 1% coverage of the vacuum gripper / minimum 8% coverage recommended) 25 15 1 5 4 11 Phone +49 ()89 / 96 24 89
Vacuum gripping systems Vacuum grippers Vacuum grippers 1x1 Dimensions 48 b 48 a 11 c 1 171 1 Ø 1 d a = Fixing with M6 screws b = 1 mm quick-fitting c = mm foam rubber mat d = 25 boreholes www.fipa.com 111
Vacuum gripping systems Vacuum grippers Vacuum grippers 1x23 Vacuum grippers 1x23 Product Description Use in virtually all automated handling processes: Palletising, de-palletising, separating, sorting Integrated vacuum generation TL Design: with flow resistor TC Design: with valve technology allows unoccupied suction openings to be sealed, thereby saving energy Contamination-proof design ensures high availability and process safety Suitable for fast cycle times Simple installation and operation Fast and easy replacement of the foam mats Suitable foam rubber mat Weight [Kg] Final vacuum [%] Item no. Suction power against atmosphere [Nl/min] Air consumption at 6 bar [Nl/min] Technical Data TL1x23-P 15 198 1,55 PPF1.23-P TL1x23-P4 15 198 1,55 PPF1.23-P4 TC1x23-P 15 3 2,3 PPF1.23-P TC1x23-P4 15 198 2,3 PPF1.23-P4 Diagrams 45 45 4 4 Holding force at 6 bar depending on the vacuum when working with different permeable materials (values at 1% coverage of the vacuum gripper / 8% coverage for TL design is recommended) 35 3 25 15 1 5 3 semi-permeable, e.g. wood 25 15 1 5 4 TL1x23-P 112 35 TL1x23-P4 4 TC1x23-P TC1x23-P4 Phone +49 ()89 / 96 24 89
Vacuum gripping systems Vacuum grippers Vacuum grippers 1x23 Dimensions b 92 46 2 65 a 93 T C 77 T L 118 c 23 1 4 Ø 1 Ø 4 d P P4 e a = Fixing with M6 screws b = 1 mm quick-fitting c = mm foam rubber mat d = 5 boreholes e = 15 boreholes www.fipa.com 113
Vacuum gripping systems Vacuum grippers Vacuum grippers 1x4 Vacuum grippers 1x4 Product Description Use in virtually all automated handling processes: Palletising, de-palletising, separating, sorting Integrated vacuum generation TL Design: with flow resistor TC Design: with valve technology, allows unoccupied suction openings to be sealed, thereby saving energy Contamination-proof design ensures high availability and process safety Suitable for fast cycle times Simple installation and operation Fast and easy replacement of the foam mats Suitable foam rubber mat Weight [Kg] Final vacuum [%] Item no. Suction power against atmosphere [Nl/min] Air consumption at 6 bar [Nl/min] Technical Data TL1x4-P 21 396 2,5 PPF1.4-P TC1x4-P 21 3 3,55 PPF1.4-P TL1x4-P4 15 198 2,5 PPF1.4-P4 TC1x4-P4 15 3 3,55 PPF1.4-P4 Diagrams 9 9 8 8 7 5 4 3 1 7 5 4 3 1 4 TL1x4-P 114 Holding force at 6 bar depending on the vacuum when working with different permeable materials (values at 1% coverage of the vacuum gripper / 8% coverage for TL design is recommended) TL1x4-P4 4 TC1x4-P TC1x4-P4 Phone +49 ()89 / 96 24 89
Vacuum gripping systems Vacuum grippers Vacuum grippers 1x4 Dimensions a 75 b 65 93 T C 77 T L 1 c 4 1 Ø 1 4 Ø 4 P d P4 e a = Fixing with M6 screws b = 1 mm quick-fitting c = mm foam rubber mat d = 95 boreholes e = 3 boreholes www.fipa.com 115
Vacuum gripping systems Vacuum grippers Vacuum grippers x4 Vacuum grippers x4 Product Description Use in virtually all automated handling processes: Palletising, de-palletising, separating, sorting Integrated vacuum generation TL Design: with a flow resistor TC Design: with valve technology, allows unoccupied suction openings to be sealed, thereby saving energy Contamination-proof design ensures high availability and process safety Suitable for fast cycle times Simple installation and operation Fast and easy replacement of the foam mats Suitable foam rubber mat Weight [Kg] Final vacuum [%] Item no. Suction power against atmosphere [Nl/min] Air consumption at 6 bar [Nl/min] Technical Data TLx4-P 4 792 3,9 PPF.4-P TCx4-P 4 1.44 6,15 PPF.4-P TLx4-P4 21 792 3,9 PPF.4-P4 TCx4-P4 21 7 6,15 PPF.4-P4 Diagrams 1 1 14 14 Holding force at 6 bar depending on the vacuum when working with different permeable materials (values at 1% coverage of the vacuum gripper / 8% coverage for TL design is recommended) 1 1 8 4 1 8 4 4 TLx4-P 116 1 TLx4-P4 4 TCx4-P TCx4-P4 Phone +49 ()89 / 96 24 89
Vacuum gripping systems Vacuum grippers Vacuum grippers x4 Dimensions b a 162,5 75 8 1 93 T C 77 T L c 4 2 Ø 1 4 Ø 4 P d P4 e a = Fixing with M6 screws b = 1 mm quick-fitting c = mm foam rubber mat d = 171 boreholes e = 5 boreholes www.fipa.com 117
Vacuum gripping systems Vacuum grippers Vacuum grippers 1x Vacuum grippers 1x Product Description Use in virtually all automated handling processes: Palletising, de-palletising, separating, sorting Integrated vacuum generation TL Design: with a flow resistor TC Design: with valve technology, allows unoccupied suction openings to be sealed, thereby saving energy Contamination-proof design ensures high availability and process safety Suitable for fast cycle times Simple installation and operation Fast and easy replacement of the foam mats Suitable foam rubber mat Weight [Kg] Final vacuum [%] Item no. Suction power against atmosphere [Nl/min] Air consumption at 6 bar [Nl/min] Technical Data TL1x-P 4 792 4,6 PPF1.-P TC1x-P 4 1.44 7,2 PPF1.-P TL1x-P4 21 396 4,6 PPF1.-P4 TC1x-P4 21 7 7,2 PPF1.-P4 Diagrams 18 18 1 1 Holding force at 6 bar depending on the vacuum when working with different permeable materials (values at 1% coverage of the vacuum gripper / 8% coverage for TL design is recommended) 14 1 1 8 4 1 1 8 4 4 TL1x-P 118 14 TL1x-P4 4 TC1x-P TC1x-P4 Phone +49 ()89 / 96 24 89
Vacuum gripping systems Vacuum grippers Vacuum grippers 1x Dimensions b a 262,5 75 65 1 93 T C 77 T L c 1 Ø 1 4 Ø 4 P d P4 e a = Fixing with M6 screws b = 1 mm quick-fitting c = mm foam rubber mat d = 3 boreholes e = boreholes www.fipa.com 119