f Jacking Beams CJB800 Range Operators Manual for Class IV and VII models I323287 Issue 3
Manual & Air Powered Jacking Beams 2.0 and 2.8 Tonne Capacity CJB82-2T Manual for Class IV, Post Lift CJB83-2T Manual for Class IV, Pit CJB8 2T Air for Class IV, Scissor Lift CJB872-2.8T Manual for Class VII, Post Lift CJB873-2.8T Manual for Class VII, Pit CJB87-2.8T Air for Class VII, Scissor Lift P1
Contents: Health and Safety. This product is classed as lifting equipment by the Lifting Operations and Lifting Equipment Regulations 1998 (LOLER 1998) to which reference should be made for guidance on installation, operation and routine inspection. Your Crypton Jacking Beam is designed to conform to all relevant EC directives on its safe use in the work place and has been subjected to a risk assessment. The enclosed certificate is provided for Health & Safety purposes and validates that conformity. Certificate of Test. Manufacturers of equipment and employers have a duty of care to ensure all machinery is safe for use in the workplace. The enclosed test and examination certificate is provided for insurance purposes and is valid for 12 months from the time of issue. Operation This section details the correct procedures for installing, using and maintaining your Crypton product. The safety precautions MUST be read before commissioning and operating this Jacking Beam. Technical Data This section lists weights, pressures, seal kits and noise emission levels. Parts Lists A comprehensive list of all parts. For total safety and reliability we recommend that ONLY genuine Crypton parts be used on our products. Service History This section documents the dates and details of annual inspections, service, repairs and retesting of the Jacking Beam. Warranty Your guarantee warrants your Crypton product for three years P2
Health and Safety Declaration of Conformity - TO BE RETAINED FOR THE PERIOD OF USE OF THIS EQUIPMENT The Person Responsible Name Mr. Peter Houlden Business Name Continental Automotive Trading UK Ltd. Address 36 Gravelly Industrial Estate Birmingham B2 8TA Declares that the machinery described as- Jacking Beams - Product Numbers : CJB82, CJB83, CJB8, CJB872, CJB873, CJB87 Serial Number Conforms to the following Directives: Machinery Directive: 2006/2/EC Lifting Equipment Regulations: BS EN 19:2001 Authorised to complete the Technical File:- Mr David Atkins And complies with the requirements of Health and Safety Signature: Position - Head of Legal Requirements & Homologation Signed for and on behalf of Continental Automotive Trading UK Ltd. Continental Automotive Trading UK Ltd. is totally committed to meeting and where possible, exceeding all CE requirements concerning the safe design, installation and operation of its equipment. P3
Certificate of Test Certificate of test and examination For Insurance Purposes Model Serial Number (or other identifyer) Max SWL Date of Test Signature of Tester This is to certify that the above equipment has been subjected to a Load Test without showing any defect and is recommended for the Safe Working Load stated above IT IS YOUR RESPONSIBILITY TO ENSURE THAT THIS JACK IS USED CORRECTLY 36 Gravelly Industrial Estate Birmingham B2 8TA P
It is essential that all installers, operators and maintenance personnel MUST read and fully understand the installation, maintenance and operating procedures BEFORE commissioning and operating this Jacking Beam. Safety precautions These safety precautions are to be used as information additional to all Health & Safety rules and standards in force at the time of reading, and supplementary to all Employer and Employee Health & Safety Rules at your place of work. DO NOT exceed the manufacturer s rated capacity stated on the Jacking Beam. This is dangerous and can result in personal injury and/or damage to the beam or to the vehicle. DO NOT modify, add or remove any component as this may render the Jacking Beam unsafe in use and will invalidate the Warranty. NEVER adjust or tamper with any internal pressure relief valve. SERVICING AND REPAIRS. A Crypton approved engineer should carry out servicing and repairs. Details of our inspection and service contracts are available on request. USE ONLY genuine Crypton spare parts and seals. DO NOT damage the Ram connecting Hose or allow it to come into contact with corrosive materials such as brake fluids or paints. REGULARLY INSPECT the Hose for wear or damage. NEVER disconnect the Hose when the Jacking Beam is in use. TOP UP with an oil grade to ISO15. DO NOT use brake or clutch fluids. These will damage the seals. KEEP fingers clear of all moving parts of the Jacking Beam when it is being operated. DO NOT disable or tamper with the safety lock device. Operation : 1 Installation - It will be necessary to adjust the Jacking Beam to suit the width of the Pit or Lift. Jacking Beams fitted with sliding support arms. Adjust the position of the support arms to fit onto the Lift platforms. Warning: It is imperative that these sliding support arms are never fixed and are always allowed to slide freely in the Jacking Beam frame to accommodate any sideways movement of the Lift platforms. Jacking Beams fitted with fixed support arms. With the beam pump handle or operating controls facing you, unscrew and remove the two support arm positioning screws at the front left and right. Loosen, but do not remove, the two in slots at the rear. Then slide the support arms inwards or outwards to fit onto the Lift or Pit. Replace the positioning screws into the front support arm holes that are now in line in one of the four slots on the left and right sides. Now tighten the rear left and right socket cap screws. CHECK THAT THE JACKING BEAM will move freely and safely along the length of the Lift or Pit. Re-adjust if necessary. OIL the pump handle pivot and link pins before using hand operated Jacking Beams. CHECK THE OPERATION of the Jacking Beam and become familiar with the lifting, lowering and safety catch controls before lifting a vehicle. BEFORE LIFTING A VEHICLE ensure that the road wheels are chocked to prevent any movement of the vehicle. Adopt this procedure as a good working practice. CONNECT THE AIR SUPPLY using a PCL Quick Release Connector or similar. CHECK FOR DAMAGE: The Jacking Beam is shipped shrink-wrapped on a wooden pallet. Carefully unpack the Beam and box of accessories. If any damage has been sustained during transit contact your supplier immediately. P5
Operating Instructions ALWAYS ENSURE that the Jacking Beam is in the fully lowered position before driving a vehicle over the inspection pit or onto the lift. This will prevent damage to your jack and the vehicle. Always check the ground clearance of cars fitted with low front skirts or spoilers. CHOCK WHEELS of the vehicle before lifting commences. TO RAISE THE BEAM - HAND OPERATED JACKING BEAMS: Close the Release Valve by turning the Lever clockwise and then operate the Pumping Handle to and fro until the desired height is reached. TO RAISE THE BEAM - AIR OPERATED JACKING BEAMS: Close the Release Valve by turning the Lever clockwise and press the Push Button located on the right hand side of the Jacking Beam until the desired height is reached. Releasing the Push Button stops the Power Pack. SAFETY CATCH. The Jacking Beam has Safety Catch that will engage automatically as the Beam is raised, thus protecting the operator against accidental lowering by locking the Beam in a raised position. This provides a stable work platform when carrying out wheels off servicing, reducing the need for axle stands or other blocks. PRIOR TO LOWERING THE BEAM, ensure that all tools and components have been removed from the lift, pit and work area. TO LOWER THE JACKING BEAM 1 Raise the Beam a little to allow the Safety Catch to be disengaged. 2 Rotate the Safety Catch Lever* fully clockwise with your right hand and turn the Release Valve Lever* a little anticlockwise with your left hand to commence lowering. * Both levers must be operated together in order to fully lower the Beam. Control the rate of descent by the position of the Release Valve Lever. 5 If the Beam locks prematurely during descent, close the Release Valve and raise the Beam a little before repeating the lowering process. HOSE BURST VALVE. The Jacking Beam is fitted with a hose burst valve. This will prevent accidental lowering of the beam in the unlikely event of a sudden pressure loss. The valve may operate if the Jacking Beam is lowered too quickly. Should this occur, close the Release Valve and raise the Beam a little before repeating the lowering process. P6 Maintenance Operation : 2 TO EXTEND THE SERVICE LIFE of your Crypton Jacking Beam and ensure its safe, reliable operation at all times, we recommend the following: - KEEP ALL WORKING PARTS free from grit, road grime and water. These are the cause of most faults to the hydraulic system. Oil The Pivot Pins and moving parts of the scissor assembly at six-weekly intervals. ENSURE that the air vent in the Power Pack filler plug is clear. (Hand operated beams only) KEEP THE Pit or Lift rails free from the build-up of grease and road grime. HYDRAULIC SYSTEM Should it be necessary to top up the hydraulic fluid use ISO 15. NEVER use brake or clutch fluids. These will cause serious damage to the seals and result in the failure of the hydraulics. ANNUAL INSPECTIONS of the Jacking Beam should be carried out and any worn or damaged parts replaced by a competent person, ideally one trained by Crypton. Crypton engineers are authorised to re-issue a Certificate of Test and Examination for Insurance and/or Health & Safety purposes. REPORT ANY FAULTS or leaks to the person elected responsible for the maintenance of your workshop equipment. It is a requirement of the Heath & Safety Executive that ALL EQUIPMENT is maintained in good working order at all times. SHOULD YOU EXPERIENCE any problem with your Crypton Jacking Beam, or if you simply seek advice on any aspect of its correct maintenance, please contact our service department for assistance. Release Valve Lever Safety Catch Lever Pumping Handle (Hand op. only) Air Control Valve Push Button (Air op. only)
Technical Data and Noise Levels TECHNICAL DATA Hand operated Air operated Model Number CJB82/83 CJB872/873 CJB8 CJB87 Max Lifting Capacity - tonne 2.0 2.8 2.0 2.8 Weight - Kg 87 113 87 113 Air Pressure - bar - 6-8.5 Air Flow - S. cu m/min - 0.2 Hydraulic Pressure - bar 28 152 28 152 Hydraulic Fluid - Litre (grade ISO 15) 0.5 0.85 0.5 0.75 Ram Seal Kit 1302K 1502K 1302K 1502K Power Pack Seal Kit 1103K 39K Models CJB8 Rated load 2.0 Tonne / air supply 6.0 8.5 bar DECLARED DUAL-NUMBER NOISE EMISSION VALUES In accordance with ISO 871 Measured A-weighted sound power level, L WA (ref. 1 pw), in decibels Operating mode 1 Operating mode 2 85 85 Uncertainty, K WA, in decibels 2 2 Measured A-weighted emission sound pressure level, L pa (ref. 20 µpa) at the operator s position, in decibels 83 83 Uncertainty, K pa, in decibels 2 2 Values determined according to noise test code given in ISO 871, using the basic standard ISO 11201 NOTE The sum of a measured noise emission value and its associated uncertainty represents an upper boundary of the range of values which is likely to occur in measurements. Models CJB87 Rated load 2.8 Tonne / air supply 6.0 8.5 bar DECLARED DUAL-NUMBER NOISE EMISSION VALUES In accordance with ISO 871 Measured A-weighted sound power level, L WA (ref. 1 pw), in decibels Operating mode 1 Operating mode 2 85 85 Uncertainty, K WA, in decibels 2 2 Measured A-weighted emission sound pressure level, L pa (ref. 20 µpa) at the operator s position, in decibels 83 83 Uncertainty, K pa, in decibels 2 2 Values determined according to noise test code given in ISO 871, using the basic standard ISO 11201 NOTE The sum of a measured noise emission value and its associated uncertainty represents an upper boundary of the range of values which is likely to occur in measurements. P7
2.0 TONNE HAND OPERATED SCISSOR JACKING BEAM Part Number CJB82, CJB83 (H1300) 31 30 28 29 8 36 10 38 37A 9 2 0 1 13 17 3 25 5 1 6 11 12 27 26 2 37 37B 23 16 39 37D 37C 20 2 32 19 21 35 3 15 33 18 22 7 7a 1 P8
2.0 TONNE HAND OPERATED SCISSOR JACKING BEAM Part Number CJB82, CJB83 (H1300) ITEM No. DESCRIPTION QTY PART No. 1 FRAME 1 H1301 2 RAM ASSEMBLY COMPLETE 1 H102 SERVICE EXCHANGE RAM 1 H102E RAM SEAL KIT 1 1302K 3 POWER PACK ASSEMBLY COMPLETE 1 H153 SERVICE EXCHANGE POWER PACK 1 H153E PUMP SEAL KIT 1 1103K OUTER SCISSOR 1 H130SB 5 INNER SCISSOR 1 H1305SB 6 BOSS CENTRE PIVOT 2 1302 7 OPERATING HANDLE 1 H1306LM 7A HANDLE GRIP 1 5522 8 TOP BEAM 1 L1306DE 9 EXTENSION ARM INNER LHS 1 L1308DEL EXTENSION ARM INNER RHS 1 L1308DER 10 EXTENSION ARM - OUTER LHS 1 L1309DEL EXTENSION ARM - OUTER RHS 1 L1309DER 11 TOP ROLLER AXLE 1 1309 12 TOP ROLLER 2 1310 13 BEAM PIVOT PIN 1 1311 1 CYLINDER PIVOT PIN 1 1312 15 PISTON PIVOT PIN 1 1313 16 PUMP MOUNTING BOLT SET 1 111 17 CIRCLIP SET 1 1316 18 BOTTOM ROLLER AXLE 1 1317 19 PLUNGER LINK 2 1118 20 PLUNGER LINK PIN 3 1119 21 NYLOC NUT 3 M8 NYLOC 22 BOTTOM ROLLER 2 1320 23 FIXED AXLE 1 1321 2 SCISSOR PIVOT PIN 1 1322SB 25 EXTENSION ARM STOP PIN 2 1508 26 RETURN SPRING 1 112 27 HYDRAULIC HOSE 1 1125 28 RAISER BLOCK SHORT - 25mm 2 1526 29 RAISER BLOCK TALL 95/78mm (optional extra) 2 1527 30 LIFTING PAD ASSEMBLY 2 1532A 31 REPLACEMENT RUBBER PAD 2 1532 32 LOCKING CATCH 1 H128 33 RETAINING PIN 1 1531 3 LOCKING CATCH SPINDLE 1 1329 35 RELEASE LEVER 1 1331 36 FINGER GUARD SET (Containing Items 37, 37A to 37D, 38 & 39) 1 H130 37 GUIDE STRIP 2 133003L 37A UPPER GUARD SCREW & INTERNAL SK-PROOF WASHER 10 ) 37B GUIDE STRIP RETAINING SCREW ) 37C GUARD RETAINING NUT ) 37D WASHER FOR ABOVE ) 38 UPPER FINGER GUARD 2 H13001 39 LOWER FINGER GUARD 2 H13002 0 M6x12 SOCKET HEAD CAP SCREW 15076DE 1 M6 SINGLE COIL SPRING WASHER 15078DE 2 STOP PLATE 2 15075DE P9
2.0 TONNE HAND OPERATED POWER PACK ASSEMBLY Part Number H1303 P10
2.0 TONNE HAND OPERATED POWER PACK ASSEMBLY Part Number H1303 ITEM No. DESCRIPTION QTY PART No. 1 VALVE BLOCK ASSEMBLY 1 H130301 2 DELIVERY VALVE PLUG 1 110303 3 FILLER PLUG 1 110312 RELIEF VALVE PLUG 1 110316 5 RELIEF VALVE ADJUSTING COLLAR 1 110315 6 RELIEF VALVE SPRING 1 11031 7 RELIEF VALVE PISTON 1 130313 8 OUTLET UNION 1 110311 9 RELEASE SPINDLE 1 11030 9A LEVER RETAINING PIN 1 110308 10 RELEASE LEVER SPRING 1 110310 11 RELEASE LEVER 1 110307 12 PLUNGER GLAND 1 110302 13 PUMP PLUNGER 1 110305 1 BY-PASS VALVE SEAT 1 110306 15 POWER PACK SEAL KIT (Containing Items 15A to 15L) 1 1103K 15A O RING 1 15B U RING 1 15C D RING 1 15D A.E. RING 1 15E O RING 1 15F COPPER WASHER 1 15G BONDED WASHER 2 15H BONDED WASHER 1 15J STAR WASHER 2 15K RELIEF VALVE BALL 1 15L BALL 3 P11
2.0 TONNE RAM ASSEMBLY Part Number H102 P12
2.0 TONNE RAM ASSEMBLY Part Number H102 ITEM No. DESCRIPTION QTY PART No. 1 UNION / VELOCITY VALVE 1 13025 2 CYLINDER 1 H1021 3 PISTON HEAD 1 13023 CYLINDER GLAND 1 H102 5 PISTON ROD 1 13022 6 RAM SEAL KIT (Containing Items 6A to 6D) 1 1302K 6A BONDED WASHER 1 6B RAM SEAL 1 6C O RING 1 6D GUIDE RING 1 P13
2.0 TONNE AIR OPERATED SCISSOR JACKING BEAM Part Number CJB8 (H100) 31 30 28 29 8 36 10 38 37A 9 2 0 1 13 17 25 5 1 6 11 3 12 27 26 2 37 37B 39 23 16 37D 37C 3 2 32 35 3 15 33 18 22 1 P1
2.0 TONNE AIR OPERATED SCISSOR JACKING BEAM Part Number CJB8 (H100) ITEM No. DESCRIPTION QTY PART No. 1 FRAME 1 H101 2 RAM ASSEMBLY COMPLETE 1 H102 SERVICE EXCHANGE RAM 1 H102E RAM SEAL KIT 1 1302K 3 POWER PACK ASSEMBLY COMPLETE 1 H153 SERVICE EXCHANGE POWER PACK 1 H153E PUMP SEAL KIT 1 1103K OUTER SCISSOR 1 H130SB 5 INNER SCISSOR 1 H1305SB 6 BOSS CENTRE PIVOT 2 1302 7 - - 8 TOP BEAM 1 L1306DE 9 EXTENSION ARM INNER LHS 1 L1308DEL EXTENSION ARM INNER RHS 1 L1308DER 10 EXTENSION ARM - OUTER LHS 1 L1309DEL EXTENSION ARM - OUTER RHS 1 L1309DER 11 TOP ROLLER AXLE 1 1309 12 TOP ROLLER 2 1310 13 BEAM PIVOT PIN 1 1311 1 CYLINDER PIVOT PIN 1 1312 15 PISTON PIVOT PIN 1 1313 16 PUMP MOUNTING BOLT SET 1 121 17 CIRCLIP SET 1 1316 18 BOTTOM ROLLER AXLE 1 1317 19-20 - 21-22 BOTTOM ROLLER 2 1320 23 FIXED AXLE 1 1321 2 SCISSOR PIVOT PIN 1 1322SB 25 EXTENSION ARM STOP PIN 2 1508 26 RETURN SPRING 1 112 27 HYDRAULIC HOSE 1 1125 28 RAISER BLOCK SHORT - 25mm 2 1526 29 RAISER BLOCK TALL 95/78mm (optional extra) 2 1527 30 LIFTING PAD ASSEMBLY 2 1532A 31 REPLACEMENT RUBBER PAD 2 1532 32 LOCKING CATCH 1 H128 33 RETAINING PIN 1 1531 3 LOCKING CATCH SPINDLE 1 1329 35 RELEASE LEVER 1 1331 36 FINGER GUARD SET (Containing Items 37, 37A to 37D, 38 & 39) 1 H130 37 GUIDE STRIP 2 133003L 37A UPPER GUARD SCREW & INTERNAL SK-PROOF WASHER 10 ) 37B GUIDE STRIP RETAINING SCREW ) 37C GUARD RETAINING NUT ) 37D WASHER FOR ABOVE ) 38 UPPER FINGER GUARD 2 H13001 39 LOWER FINGER GUARD 2 H13002 0 M6x12 SOCKET HEAD CAP SCREW 15076DE 1 M6 SINGLE COIL SPRING WASHER 15078DE 2 STOP PLATE 2 15075DE 3 RELEASE LEVER STOP 1 1206 P15
2.0 TONNE AIR OPERATED POWER PACK ASSEMBLY Part Number H153 3 1 37A 2 6 15 37J 20 26 9 12 37G 13 37K 37L 16 Delivery Ball Suction Ball 37H 37N 5 22 37M 21 27C 36 37F 28 18 30B 37F 29 33 8 37E 31B 27A 32 31A 19 31 37B 16 30A 25 7 2 23 37C 37D 17 11 27D 10 27E 1 27B 3 P16
2.0 TONNE AIR OPERATED POWER PACK ASSEMBLY Part Number H153 ITEM No. DESCRIPTION QTY PART No. 1 RELEASE SPINDLE 1 11030 2 RELEASE LEVER 1 110307 3 LEVER RETAINING PIN 1 110308 RELEASE LEVER SPRING 1 110310 5 OUTLET UNION 1 110311 6 FILLER PLUG 1 110312 7 RELIEF VALVE ADJUSTING COLLAR 1 110315 8 HYDRAULIC HOSE ASSEMBLY 1 1125 9 SILENCER 1 120315 10 INLET FILTER BODY 1 1210 11 AIR INLET FILTER 1 1211 12 DELIVERY VALVE PLUG 1 10302L 13 DELIVERY VALVE SPRING 1 1030L 1 ELBOW 1 127 15 VALVE BLOCK ASSEMBLY 1 H15301 16 AIR CYLINDER 1 15302 17 CYLINDER AIR CAP 1 15303 18 AIR PISTON 1 1530 19 PISTON END PLATE 1 15305 20 PUMP BARREL 1 15308 21 PLUNGER GLAND 1 15309 22 PUMP PLUNGER ASSEMBLY 1 15310 23 RELIEF VALVE PISTON 1 15311 2 RELIEF VALVE SPRING 1 15312 25 RELIEF VALVE CAP 1 15313 26 ELBOW 1 1531 27 AIR VALVES AND FITTINGS KIT (Containing Items 27A to 27E) 1 15 27A SWIVEL ELBOW ADAPTOR 1 27B SWIVEL ELBOW ADAPTOR 1 27C STRAIGHT ADAPTOR 1 27D STRAIGHT ADAPTOR 1 27E BULKHEAD CONNECTOR 1 28 CONTROL VALVE 1 150 29 CONTROL VALVE BUTTON 1 1501 30 POLYURETHANE TUBE SET 1 155 31 AIR INLET TAILPIECE 1 39101 31A AIR INLET CHUCK Optional Extra 1 39102 31B AIR HOSE CONNECTOR Optional Extra 1 39103 32 SHUTTLE VALVE 1 791106 33 SHUTTLE VALVE SPRING 1 791107 3 CYLINDER CAP HEAD SCREW 791112 35 AIR PISTON RETURN SPRING 1 791113 36 GLAND RETAINER 1 850306 37 SEAL KIT (Containing Items 37A to 37N) 1 153K 37A - D O RING 37E - F U RING 3 37G - H BONDED SEAL 2 37J COPPER WASHER 1 37K L BALLS 2 37M ROD SEAL 1 37N PU WASHER 1 P17
2.8 TONNE HAND OPERATED SCISSOR JACKING BEAM Part Number CJB872, CJB873 (H1500) 31 30 28 29 8 36 38 37A 10 9 2 0 1 13 17 25 26 5 1 11 3 12 27 2 37B 37 39 23 16 37D 37C 20 2 32 19 21 35 3 33 15 18 22 7 1 P18
2.8 TONNE HAND OPERATED SCISSOR JACKING BEAM Part Number CJB872, CJB873 (H1500) ITEM No. DESCRIPTION QTY PART No. 1 FRAME 1 H1501 2 RAM ASSEMBLY COMPLETE 1 H1602 SERVICE EXCHANGE RAM 1 H1602E RAM SEAL KIT 1 1502K 3 POWER PACK ASSEMBLY COMPLETE 1 H1503 SERVICE EXCHANGE POWER PACK 1 H1503E PUMP SEAL KIT 1 1103K OUTER SCISSOR 1 H160 5 INNER SCISSOR 1 H1605 6 7 OPERATING HANDLE 1 1506LM 7a HANDLE GRIP 1 5522 8 TOP BEAM 1 H1606DE 9 EXTENSION ARM INNER LHS 1 L1508DEL EXTENSION ARM INNER RHS 1 L1508DER 10 EXTENSION ARM - OUTER LHS 1 L1509DEL EXTENSION ARM - OUTER RHS 1 L1509DER 11 TOP ROLLER AXLE 1 1509 12 TOP ROLLER 2 1510 13 BEAM PIVOT PIN 1 1511 1 CYLINDER PIVOT PIN 1 1512 15 PISTON PIVOT PIN 1 1513 16 PUMP MOUNTING BOLT SET 1 111 17 CIRCLIP SET 1 1516 18 BOTTOM ROLLER AXLE 1 1517 19 PLUNGER LINK 2 1118 20 PLUNGER LINK PIN 3 1119 21 NYLOC NUT 3 M8 NYLOC 22 BOTTOM ROLLER 2 1520 23 FIXED AXLE 1 1521 2 SCISSOR PIVOT PIN 1 1522 25 EXTENSION ARM STOP PIN 2 1508 26 RETURN SPRING 1 112 27 HYDRAULIC HOSE 1 1525L 28 RAISER BLOCK SHORT - 25mm 2 1526 29 RAISER BLOCK TALL 95/78mm (optional extra) 2 1527 30 LIFTING PAD ASSEMBLY 2 1532A 31 REPLACEMENT RUBBER PAD 2 1532 32 LOCKING CATCH 1 H1628 33 RETAINING PIN 1 1531 3 LOCKING CATCH SPINDLE 1 1529 35 RELEASE LEVER 1 1331 36 FINGER GUARD SET (Containing Items 37, 37A to 37D, 38 & 39) 1 H1630 37 GUIDE STRIP 2 153803LP 37A UPPER GUARD SCREW & INTERNAL SK-PROOF WASHER 10 37B GUIDE STRIP RETAINING SCREW 133802 37C GUARD RETAINING NUT 133803 37D WASHER FOR ABOVE 13380 38 UPPER FINGER GUARD 2 H163001 39 LOWER FINGER GUARD 2 H163002 0 M6x12 SOCKET HEAD CAP SCREW 15076DE 1 M6 SINGLE COIL SPRING WASHER 15078DE 2 STOP PLATE 2 15075DE P19
2.8 TONNE HAND OPERATED POWER PACK ASSEMBLY Part Number H1503 2 15G 15L 3 15H 5 6 7 15K 15G 8 15A 9 10 9A 11 1 15L 15J 1 15F 15L 15J 15D 15C 13 15E 12 15B P20
2.8 TONNE HAND OPERATED POWER PACK ASSEMBLY Part Number H1503 ITEM No. DESCRIPTION QTY PART No. 1 VALVE BLOCK ASSEMBLY 1 H150301 2 DELIVERY VALVE PLUG 1 110303 3 FILLER PLUG 1 110312 RELIEF VALVE PLUG 1 110316 5 RELIEF VALVE ADJUSTING COLLAR 1 110315 6 RELIEF VALVE SPRING 1 11031 7 RELIEF VALVE PISTON 1 130313 8 OUTLET UNION 1 110311 9 RELEASE SPINDLE 1 11030 9A LEVER RETAINING PIN 1 110308 10 RELEASE LEVER SPRING 1 110310 11 RELEASE LEVER 1 110307 12 PLUNGER GLAND 1 110302 13 PUMP PLUNGER 1 110305 1 BY-PASS VALVE SEAT 1 110306 15 POWER PACK SEAL KIT (Containing Items 15A to 15L) 1 1103K 15A O RING 1 15B U RING 1 15C D RING 1 15D A.E. RING 1 15E O RING 1 15F COPPER WASHER 1 15G BONDED WASHER 2 15H BONDED WASHER 1 15J STAR WASHER 2 15K RELIEF VALVE BALL 1 15L BALL 3 P21
2.8 TONNE RAM ASSEMBLY Part Number H1602 1 7 6A 9 6E 2 6B 6D 3 6C 5 8 P22
2.8 TONNE RAM ASSEMBLY Part Number H1602 ITEM No. DESCRIPTION QTY PART No. 1 UNION / VELOCITY VALVE 1 15025 2 CYLINDER 1 H16021 3 PISTON HEAD 1 H16023 CYLINDER GLAND 1 H1602 5 PISTON ROD 1 H16022 6 RAM SEAL KIT (Containing Items 6A to 6E) 1 1502K 6A BONDED WASHER 1 6B RAM SEAL 1 6C O RING 1 6D GUIDE RING 1 6E BALL 1 7 GREASE NIPPLE 1 15026L 8 GREASE NIPPLE 1 15026 9 BLEED SCREW 1 350 P23
2.8 TONNE AIR OPERATED SCISSOR JACKING BEAM Part Number CJB87 (H1600) 31 30 28 29 8 36 38 37A 10 9 2 0 1 13 17 3 25 26 5 1 11 5 12 27 2 17 23 16 37B 37 39 37D 37C 3 2 32 35 3 33 15 18 22 1 P2
2.8 TONNE AIR OPERATED SCISSOR JACKING BEAM Part Number CJB87 (H1600) ITEM No. DESCRIPTION QTY PART No. 1 FRAME 1 H1601 2 RAM ASSEMBLY COMPLETE 1 H1602 SERVICE EXCHANGE RAM 1 H1602E RAM SEAL KIT 1 1502K 3 POWER PACK ASSEMBLY COMPLETE 1 H1653 SERVICE EXCHANGE POWER PACK 1 H1653E PUMP SEAL KIT 1 16531K OUTER SCISSOR 1 H160 5 INNER SCISSOR 1 H1605 6-7 - 8 TOP BEAM 1 H1606DE 9 EXTENSION ARM INNER LHS 1 L1508DEL EXTENSION ARM INNER RHS 1 L1508DER 10 EXTENSION ARM - OUTER LHS 1 L1509DEL EXTENSION ARM - OUTER RHS 1 L1509DER 11 TOP ROLLER AXLE 1 1509 12 TOP ROLLER 2 1510 13 BEAM PIVOT PIN 1 1511 1 CYLINDER PIVOT PIN 1 1512 15 PISTON PIVOT PIN 1 1513 16 PUMP MOUNTING BOLT SET 1 121 17 CIRCLIP SET 1 1616L 18 BOTTOM ROLLER AXLE 1 1517 19-20 - 21-22 BOTTOM ROLLER 2 1520 23 FIXED AXLE 1 1221 2 SCISSOR PIVOT PIN 1 1522 25 EXTENSION ARM STOP PIN 2 1508 26 RETURN SPRING 1 112 27 HYDRAULIC HOSE 1 1525L 28 RAISER BLOCK SHORT - 25mm 2 1526 29 RAISER BLOCK TALL 95/78mm (optional extra) 2 1527 30 LIFTING PAD ASSEMBLY 2 1532A 31 REPLACEMENT RUBBER PAD 2 1532 32 LOCKING CATCH 1 H1628 33 RETAINING PIN 1 1531 3 LOCKING CATCH SPINDLE 1 1529 35 RELEASE LEVER 1 1331 36 FINGER GUARD SET (Containing Items 37, 37A to 37D, 38 & 39) 1 H1630 37 GUIDE STRIP 2 153703LP 37A UPPER GUARD SCREW & INT. SK-P WASHER 133802 10 ) 37B GUIDE STRIP RETAINING SCREW 133801 ) 37C GUARD RETAINING NUT 133803 ) 37D WASHER FOR ABOVE 13380 ) 38 UPPER FINGER GUARD 2 H163001 39 LOWER FINGER GUARD 2 H163002 0 M6x12 SOCKET HEAD CAP SCREW 15076DE 1 M6 SINGLE COIL SPRING WASHER 15078DE 2 STOP PLATE 2 15075DE 3 RELEASE LEVER STOP 1 1206 PILLAR 1 1615 5 FLAT WASHER 1 M8 FORM A P25
2.8T AIR OPERATED POWER PACK ASSEMBLY Part Number H1653 3 1 37A 2 6 15 37J 20 9 26 12 37G 13 37K 37L 16 Delivery Ball Suction Ball 37H 5 35 37N 37M 22 30B 21 37F 27C 36 18 28 37F 33 29 37E 8 32 31B 19 31A 16 31 27A 37B 37D 30A 25 7 2 23 37C 11 17 10 27D 1 27E 27B 3 P26
2.8 TONNE AIR OPERATED POWER PACK ASSEMBLY Part Number H1653 ITEM No. DESCRIPTION QTY PART No. 1 RELEASE SPINDLE 1 16030 2 RELEASE LEVER 1 110307 3 LEVER RETAINING PIN 1 110308 RELEASE LEVER SPRING 1 110310 5 OUTLET UNION 1 110311 6 FILLER PLUG 1 110312 7 RELIEF VALVE ADJUSTING COLLAR 1 110315 8 HYDRAULIC HOSE ASSEMBLY 1 1525L 9 SILENCER 1 120315 10 INLET FILTER BODY 1 1210 11 AIR INLET FILTER 1 1211 12 DELIVERY VALVE PLUG 1 10302L 13 DELIVERY VALVE SPRING 1 1030L 1 ELBOW 1 127 15 VALVE BLOCK ASSEMBLY 1 H165301 16 AIR CYLINDER 1 15302 17 CYLINDER AIR CAP 1 15303 18 AIR PISTON 1 1530 19 PISTON END PLATE 1 15305 20 PUMP BARREL 1 165308 21 PLUNGER GLAND 1 165309 22 PUMP PLUNGER ASSEMBLY 1 165310 23 RELIEF VALVE PISTON 1 15311 2 RELIEF VALVE SPRING 1 185312 25 RELIEF VALVE CAP 1 15313 26 ELBOW 1 1531 27 AIR VALVES AND FITTINGS KIT (Containing Items 27A to 27E) 1 15 27A SWIVEL ELBOW ADAPTOR 1 27B SWIVEL ELBOW ADAPTOR 1 27C STRAIGHT ADAPTOR 1 27D STRAIGHT ADAPTOR 1 27E BULKHEAD CONNECTOR 1 28 CONTROL VALVE 1 150 29 CONTROL VALVE BUTTON 1 1501 30 POLYURETHANE TUBE SET 1 1655 31 AIR INLET TAILPIECE 1 39101 31A AIR INLET CHUCK Optional Extra 1 39102 31B AIR HOSE CONNECTOR Optional Extra 1 39103 32 SHUTTLE VALVE 1 791106 33 SHUTTLE VALVE SPRING 1 791107 3 CYLINDER CAP HEAD SCREW 791112 35 AIR PISTON RETURN SPRING 1 791113 36 GLAND RETAINER 1 850306 37 SEAL KIT (Containing Items 37A to 37N) 1 1653K 37A - D O RING 37E - F U RING 3 37G - H BONDED SEAL 2 37J COPPER WASHER 1 37K L BALLS 2 37M ROD SEAL 1 37N PU WASHER 1 P27
2 TONNE SUPPORT ARM ASSEMBLY Part Number CJB82 (1370) P28
2.0 TONNE SUPPORT ARM ASSEMBLY Part Number CJB8 (169) 1 OR 2 3 5 LEFT HAND SIDE SHOWN ONLY ITEM PART No DESCRIPTION 1 1201 SUPPORT ARM - LH QTY 1 2 1202 SUPPORT ARM - RH 1 3 166803 ROLLING CARRIAGE 2 16202 M10x20 CAP HD SCREW 16 5 13908 M10 PLAIN WASHER 16 P29
2.8 TONNE SUPPORT ARM ASSEMBLY Part Number CJB872 (1569) 9 8 3 10 1 OR 2 7 6 5 11 LEFT HAND SIDE SHOWN ONLY ITEM NO. PART NUMBER DESCRIPTION QTY 1 156901 SUPPORT ARM WELD ASSY - LH 1 2 156902 SUPPORT ARM WELD ASSY - RH 1 3 153302 AXLE BRACKET 13303 7mm SPACER 5 135106 M10 X 30 CAPSCREW 6 133309 Ø35 ROLLER 7 13330 SPRING PAD 8 153307 ROLL PIN Ø3/16" x 1" LONG 9 153305 SPRING STOP 10 153308 SPRING SET 11 1530 STOP BOLT 2 P30
2.8 TONNE SUPPORT ARM ASSEMBLY Part Number CJB87 (1668) 1 OR 2 3 5 LEFT HAND SIDE SHOWN ONLY ITEM PART No DESCRIPTION 1 16201 SUPPORT ARM - LH QTY 1 2 16202 SUPPORT ARM - RH 1 3 166803 ROLLING CARRIAGE 2 16202 M10x20 CAP HD SCREW 16 5 13908 M10 PLAIN WASHER 16 P31
.SERVICE HISTORY. Maintenance and Service Record MODEL SERIAL NUMBER INSTALLATION DATE Date Details of work carried out Signed P32
Apart from the routine maintenance and adjustments stipulated in this manual the equipment must not be tampered with in any way. All further servicing must be carried out only by an engineer from an Authorised Agent. Failure to observe these conditions will invalidate the Guarantee. On-Site Service / Overhaul / Spare Parts If you require a Service Engineer to attend ON SITE, either due to an equipment fault, or for machine calibration, or if the equipment covered by this manual requires to be sent back for factory overhaul, or if you need spare parts, please contact our Product Support Department Outside UK mainland Service for export customers are provided by the agent from whom your equipment was purchased. UK After-Sales Service Call Crypton Support for details of local service agents. Technical Information Crypton also provide information and contracts covering: Car Data, Fault Code Information, Diagnostic Information, Software Support Contracts, Software Updates & Accessories. 33
36 Gravelly Industrial Estate, Birmingham, B2 8TA Phone: 08 665 7613 l Fax: 08 665 760 l sales@cryptontechnology.com l support@cryptontechnology.com Crypton - A Brand of the Continental Corporation. E & OE The Company reserves the right to introduce improvements in design or specification without prior notice The sale of this product is subject to our standard terms and conditions and relevant product warranty. I323287 Issue 3.