Part B, Section 5 This section covers the following unit configurations Model 5 Voltage. Pump Piston (E,) Manifold -Port (A) Control UniScan Nordson Corporation Issued /
B 5- Issued / 999 Nordson Corporation
B 5- Section B 5. Introduction To order parts, call the Nordson Customer Service Center or contact your Nordson representative. Use the parts lists and accompanying illustrations in this section to locate and describe parts correctly. Overview of the Lists This section contains parts lists for each major assembly of the melter. Each set of parts lists includes a list of component parts, a detailed illustration, lists of service kits, and other parts lists as appropriate. This section is organized as follows: control system parts pump assembly parts, including the air pressure regulator melter assembly parts, including the tank, frame, and ground stud assemblies manifold assembly parts, including the manifold filter Nordson Corporation Issued /
B 5- Using the Illustrated Lists Numbers in the Item column correspond to numbers that identify parts in illustrations following each parts list. The code NS (not shown) indicates that a listed part is not illustrated. A dash ( ) is used when the part number applies to all parts in the illustration. The number in the Part column is the Nordson Corporation part number. A series of dashes in this column (- - - - - -) means the part cannot be ordered separately. The Description column gives the part name, as well as its dimensions and other characteristics when appropriate. Indentions show the relationships between assemblies, subassemblies, and parts. Item Part Description Quantity Note Assembly Subassembly A Part If you order the assembly, items and will be included. If you order item, item will be included. If you order item, you will receive item only. The number in the Quantity column is the quantity required per melter, assembly, or subassembly. The code AR (As Required) is used if the part number is a bulk item ordered in quantities or if the quantity per assembly depends on the product version or model. Letters in the Note column refer to notes at the end of each parts list. Notes contain important information about usage and ordering. Special attention should be given to notes. Issued / 999 Nordson Corporation
B 5-. Recommended Spare and Supplies Major Assemblies Nordson Uptime Plus packs provide parts for fast repair of your applicator. Major parts can be quickly replaced, resulting in maximum productive operation. The following packs are recommended for your applicator. Description Pumps (select appropriate pump): P/N Uptime Plus pack for Pump E (:) replacement P/N 8 Uptime Plus pack for Pump F (:) replacement P/N 8 Uptime Plus pack for Pump G (:) replacement Manifolds (select appropriate manifold): P/N 5 Uptime Plus pack for Manifold A P/N 5 7 Uptime Plus pack for Manifold B P/N 5 7 Uptime Plus pack for Manifold C P/N Uptime Plus pack for Manifold S P/N 8 Uptime Plus pack for Manifold T Controller P/N 5 75 Uptime Plus pack for UniScan controller P/N 5 7 Uptime pack for UnSscan controller Recommended Quantity for: system 5 systems systems Complete Service Assemblies The following assemblies require less frequent servicing than consumables and wear items. Description Recommended Quantity for: system 5 systems systems Power Modules P/N 5 7 channel board with heat sink P/N 5 channel board with heat sink P/N 5 9 Main control board Circuit Breaker P/N 5 5 Circuit breaker assembly Nordson Corporation Issued /
B 5- Consumables and Wear Items Description Recommended Quantity for: Fuses P/N 7 7 Fuse service kit. Contains: Ten. amp fuses, P/N 99 8 Four 5 amp fuses, P/N 99 Three amp fuses, P/N 99 78 system 5 systems systems Tank P/N 5 58 RTD & Thermostat O-rings Manifold A: P/N 5 5 Viton o-ring,.8 in. tube (eight of 95 ) P/N 5 5 Viton o-ring,.5 x.75 x. in. (four of 9 ) P/N 5 57 Back-up ring,.5 x.8 in. (four of 95 ) P/N 5 5 O-ring for filter assembly (four of 9 7) Manifold B or C: P/N 5 5 Viton o-ring,.8 in. tube (eight of 95 ) P/N 5 5 Viton o-ring,.5 x.75 x. in. (four of 9 ) P/N 9 7 Viton o-ring,. in. tube (four of 95 7) P/N 5 5 Viton o-ring,.75 x.5 x. in. (four of 9 8) P/N 5 5 O-ring for filter assembly (four of 9 ) Manifold S or T: P/N 5 5 Viton o-ring,.8 in. tube (eight of 95 ) P/N 5 5 Viton o-ring,.5 x.75 x. in. (four of 9 ) P/N 9 7 Viton o-ring,. in. tube (four of 95 7) P/N 5 5 Viton o-ring,.75 x.5 x. in. (four of 9 8) P/N 5 5 O-ring for filter assembly (four of 9 ) P/N 97 Viton o-ring,.75 in. tube Pump: P/N 9 Viton o-ring,. x.5 x. in. P/N 9 Viton o-ring,.8 x.5 x. in. Pump (other than o-rings): P/N 5 8 SP Piston cup P/N 95 Viton cup P/N 98 Push-on retaining ring P/N 95 Single back-up ring Filter Screen Manifold A or B: P/N 7 578 Manifold C, S, or T: P/N 88 9 Filter screen,. in. Filter screen,. in. Regulator/filter assembly P/N 5 87 Element filter 5 Issued / 999 Nordson Corporation
B 5-5 System Components Description Recommended Quantity for: system 5 systems systems Applicator (unit) Guns (assuming gun per applicator) Hoses (assuming hose per applicator) Timers Supplies and Tools P/N Item 9 Paste (for tank seals, NPT threads as directed) 9 Parker Lubricant (for Viton o-rings) 9 9 Loctite Adhesive # (for non-removable washers and screws) 9 Never Seez (for removable washers and screws) 9 5 Protective gloves 9 55 Filter for air supply to pump 9 95 Nozzle cleaning kit 7 755 Type R fluid Nordson Corporation Issued /
B 5-. Control System The control system determines how the melter functions and the temperatures at which the heated zones operate. See Figure B 5-. Item Part Description Quantity Note 5 Door assembly 5 5 Control-end frame 5 5 Bracket, door latch Ribbon cable, position 5 5 9 Board, main control A 59 Ribbon cable, position 7 7 Fuse, A, 5 VAC (pkg of ) 8 5 Screw, hi-lo, pan-head, recessed, cut, -9 x.5 in. (pkg of ) 7 9 5 7 Hose/gun power module and board, channel, w/heat sink / 8 Fuse,. A, 5 VAC (pkg of ) /8 B, C 5 Tank power module and board, channel, w/heat sink 9 Fuse, 5 A, 5 VAC (pkg of ), and melters D 5 Fuse, 5 A, 5 VAC (pkg of ), 5 melters D - - - - - - Bracket, heat sink, hose/gun power modules - - - - - - Bracket, heat sink, tank power module NOTE A: This part is a service kit that includes items and 8. B: This is the fuse for the hose/gun power module boards. C: Note quantity, more than one package is needed. D: This is the fuse for the tank power module board. 9 5 8 7 5A Fig. B 5- Control System Issued / 999 Nordson Corporation
B 5-7 Service Kits See Figure B 5-. Service kits contain groups of related replacement parts. Part Description Contains 7 7 Fuse replacement Fuses for items 5, 9, and 5 9 Main control board replacement Item 5 UpTime Packs UpTime packs contain a selection of service kits and are available at a substantial price discount. Each service kit may also be ordered individually. For an illustration that shows the indicator lights, the RTD, and the thermostat, refer to Melter Assembly. Part Description Contains 5 7 Service kit, UniScan, UpTime pack Service kit 5 58, indicator light replacement Service kit 5 58, RTD/thermostat replacement Service kit 7 7, fuse replacement 5 75 Service kit, UniScan, UpTime Plus pack Service kit 5 58, indicator light replacement Service kit 5 58, RTD/thermostat replacement Service kit 7 7, fuse replacement Service kit 5 9, main control board replacement Nordson Corporation Issued /
B 5-8. Pump Assembly The pump assembly includes the piston pump and the actuator. This section also includes a parts list for the air pressure regulator.see Figure B 5-. Item Part Description Quantity Note Pump, piston, :, SP- 57 Bracket, cover, pump, SP, :, : 98 59 Screw, socket-head, M x 8 98 Washer, flat, narrow, M 98 Washer, lock, split, M 5 7 Valve assembly, SP 9 9 Lubricant, Parker, hi-temp AR 7 5 Spring, wave, SP pump 8 55 57 Detent, upper, SP 9 88 Fork, magnetic, assembly Actuator, magnetic, assembly, SP 55 8 Can, SP 55 7 Detent, lower, SP 98 7 Retaining ring, internal, 5, bowed 55 59 Piston pump, :, SP 5 985 Pin, roll,.5 x.5 in. 9 Ball, stainless,.75 in., 5 7 5 79 Seat, ball, pressure 8 9 7 Adhesive, threadlocking, Loctite 7 AR 9 5 9 Cage, ball, siphon 88 Tube, crossover, pump 9 Lubricant, Never Seez, 8 oz can AR 95 Backup ring, single, 7 / x 9 / in. 9 O-ring, Viton,. ID x.7 in. wide 5 95 Seat, ball, siphon 5 9 Ball, stainless,.5 in., 5 88 8 Body, pump, hydraulic 7 97 Plug, pipe, socket, flush, / 8 in. 8 88 Mount, pump, machined, : and : 9 98 8 Washer, lock, bearing, W-8, 98 55 Nut, lock, bearing, PN-8 98 5 Screw, hex-head, cap, M x 98 Washer, flat, narrow, M 9 O-ring, Viton,. x.5 x. in. 95 U-cup, Viton 5 98 Retaining ring, internal,, push-on 9 8 Manifold, air, SP 7 98 9 Nut, hex, lock, torque, M, class 8 7 Head, cylinder, SP, machined 9 98 5 Washer, piston seal, SP Continued on next page Issued / 999 Nordson Corporation
B 5-9 Item Part Description Quantity 98 Washer, piston cup, SP 9 Cup, piston, SP 98 Retaining ring, internal, inverted 7 8 Washer,.799 OD x.5 ID x. in. thick 7 9 Seal, pump 5 98 7 Screw, hex-head, cap, M x 98 9 Washer, lock, split, M 7 98 8 Screw, socket-head, M5 x 8 8 SP lubricating oil AR 9 98 8 Screw, pan-head, M x AR: As Required Note 8 5 7 8 5 7 7 7 8 9 9 5 7 8 9 5 9 7 8 9 5 9A Fig. B 5- Pump E Nordson Corporation Issued /
B 5- UpTime Pack See Figure B 5-. The UpTime pack for pump E provides the parts that should be replaced as part of routine maintenance. Item Part Description Quantity Note UpTime pack, pump E, SP, : NS 9 O-ring, Viton,. x.7 in. A 9 O-ring, Viton,. x.5 x. in. 98 9 Nut, hex, lock, torque, M, class 9 Cup, piston 5 98 Retaining ring, internal,, push-on 95 Cup, U, Viton 7 98 Retaining ring, internal, 8, inverted 8 7 8 Washer,.799 OD x.5 ID x. in. 9 7 9 Seal, pump 9 O-ring, Viton,. ID x.7 in. 9 8 O-ring, Viton,..79 ID x.7 in. wide NS 8 SP lubricating oil NOTE A: Not used with this pump. NS: Not Shown 7 8 9 5 A Fig. B 5- Pump E UpTime Pack Issued / 999 Nordson Corporation
B 5- Air Pressure Regulator List See Figure B 5-. Item Part Description Quantity Note 5 87 Regulator/filter assembly, 9 psi ( hose melters) 5 87 Regulator/filter assembly, 9 psi ( hose melters) 5 75 Regulator, filter, air, / NPT 97 9 Nipple, brass,, / in.,.5 in. ( hose melters) 97 9 Nipple, brass,, / in., 5. in. ( hose melters) 9 58 Gauge, air, / 8 NPT, 9 psi 5 87 Service kit, filter element 5 5 878 Service kit, filter bowl 5 9 Fig. B 5- Air Pressure Regulator Nordson Corporation Issued /
B 5-5. Melter Assembly List The melter assembly includes the tank, frame, and ground stud assemblies. See Figures B 5-5 and B 5-. Item Part Description Quantity Note - - - - - - Tank A - - - - - - Insulation, tank A 8 Gasket, tank - - - - - - Insulation, hose-end frame A 5 - - - - - - Cover, tank A 85 Gasket, tank cover, (pkg of ) 7 - - - - - - Base 8 - - - - - - Tag, hot A 9 - - - - - - Tag, circuit breaker A - - - - - - Tag, warning A - - - - - - Spacer, manifold A - - - - - - Spacer, tank A Screw, hex-head, M8 x 7 mm (pkg of ) 7 Screw, hex-head, M8 x mm (pkg of ) 5 88 Washer, lock, split, M8 (pkg of ) - - - - - - Manifold B 7 7 7 Plate, retainer, RTD 8 8 8 Screw, pan-head, cross recessed, M x 5 mm 9 8 97 RTD, tank Screw, pan-head, slotted, M5 x mm (pkg of ) C 85 Screw, pan-head, recessed, M x mm (pkg of 5) C - - - - - - Frame, center A - - - - - - Control system D - - - - - - Frame, hose-end A 5 7 9 Solenoid valve, pumps E and G 8 Solenoid valve, pump F - - - - - - Pump assembly A 7 8 Cover, front 8 5 Lid, electrical enclosure NOTE A: Refer to Melter Assembly Service Kits. B: Refer to Manifold Assembly. C: Note quantity, more than one package is needed. D: Refer to Control System. Continued on next page Issued / 999 Nordson Corporation
B 5- Item Part Description Quantity Note 9 8 Cover, rear 8 Cover, pump - - - - - - Pan, pump B 5 Screw, hex-head, cap, M8 x mm (pkg of ) 88 Washer, lock, split, M8 (pkg of ) 95 Lid assembly, tank 5 8 Strainer, tank, small 8 Strainer, tank, large Washer, flat,.5 x.75 x.9 in. 7 - - - - - - Breaker, circuit B 8 Cover, circuit breaker 9 - - - - - - Insulation, center frame B 5 Screw, pan-head, -9 x mm (pkg of ) 5 75 5 Adapter, air line, / NPTF 5 8 Harness, hose/gun ( hose/ hose) / 8 98 Thermostat, tank, in. leads 5 59 Screw, hi-lo, hex-head, wash, cut, / -5 x. in.(pkg of ) C 5 98 Screw, pan-head, M x mm Neon lamp, white (pkg of ) 7 Neon lamp, red (pkg of ) 8 5 Neon lamp, green (pkg of ) 9 98 9 Screw, pan-head, M5-8 x mm 5 - - - - - - Ground stud assembly C NOTE A: Refer to Pump Assembly. B: Refer to Melter Assembly Service Kits. C: Note quantity, more than one package is needed. D: Refer to Ground Stud Assembly List. Nordson Corporation Issued /
B 5- Melter Assembly List (contd) 8 A 9 B C 8A Fig. B 5-5 Melter Assembly ( of ) Issued / 999 Nordson Corporation
B 5-5 A 5 9 ÑÑ ÌÏÌÌ ÑÑ ÑÑÏÏÑÏ ÌÌÌÑ Ñ ÌÏÏÏ ÌÌÌÌÑÑ ÏÏÌ ÏÏ ÌÌÑÑ ÏÏÌÌÏ ÌÌÑÑ ÏÏÏÌÌÏÏ ÌÌ ÑÑ Ñ Ì ÑÑ 5 9 7 5 5 5 8 8 8 7 9 8 B 7 C 5 5 7 8 8A Fig. B 5- Melter Assembly ( of ) Nordson Corporation Issued /
B 5- Melter Assembly Service Kits See Figures B 5-5 and B 5-. Service kits contain all the parts typically required for the complete replacement of an assembly. Part Service Kit Description Contains Items 5 59 Tag replacement 8, 9,, 88 Insulation replacement,, 9 5 58 RTD and thermostat replacement 7, 8, 9, 5 59 Manifold spacer replacement,,,, 5 5 59 Center frame replacement, 5 9 Pump pan replacement,, 5 5 Circuit breaker replacement 7, 8 87 Tank replacement, 798 Tank cover replacement, 5 5 Hose-end frame replacement (-hose),, 5, 9 5 Hose-end frame replacement (-hose),, 5, 9 5 58 Lamp replacement, 7, 8 Issued / 999 Nordson Corporation
B 5-7 Ground Stud Assembly List See Figure B 5-7. Item Part Description Quantity Note 98 9 Nut, hex-head, machine, #- 5 7 Lug, 5, double,.5 in.,.8 in. 7 98 Washer, lock, split, # 5 7 Tag, ground 5 98 8 Washer, lock, external, # 98 98 Screw, round-head, #- x.5 in. 7 - - - - - - Base A NOTE A: Base shown for reference purposes only. 5 7 Fig. B 5-7 Ground Stud Assembly Nordson Corporation Issued /
B 5-8. Manifold Assembly List The manifold assembly includes the manifold block, manifold filter, pressure relief valve, and drain valve. See Figure B 5-8. Item Part Description Quantity Note 5 Manifold A, -port, noncirculating, standard filter A Valve, pressure relief, psi,.5 in. 98 Washer, flat, narrow, M8 5 88 Screw, hex-head, special, M8-.5 5 B 97 57 Plug, O-ring, straight thread, 9 / - 8 8 B 5 9 O-ring, Viton,.9 ID x.7 in. 95 Backup ring, single, / x / 8 in. 7 7 Drain valve assembly B 8 98 9 Screw, pan-head, slotted, M x 8 mm B 9 98 Washer, lock, split, M - - - - - - Manifold filter assembly B, C 7 59 Adapter, filter bung B, D 9 O-ring, Viton,.5 x. x.9 in. E 9 8 O-ring, Viton,.75 x.5 x. in. E NOTE A: This part is a complete manifold assembly and includes items,,, and. B: Apply anti-seize lubricant, part 9. C: Refer to Manifold Filter List. D: Apply retaining cylindrical adhesive, part 9 9. E: Apply O-ring lubricant, part 9. 8 9 7 5 58A Fig. B 5-8 Manifold Assembly Issued / 999 Nordson Corporation
B 5-9 Manifold Filter List See Figure B 5-9. Item Part Description Quantity Note 5 Manifold filter assembly 7 578 Screen,. mesh, 5.8 in. long 98 77 Screw, round-head, - x.5 in. A 7 5 Bung 9 7 O-ring, Viton,.8 x. x.9 in. 5 7 579 Core, 5.78 in. long NOTE A: Apply anti-seize lubricant, part 9. Ñ ÑÑÑÑ ÑÑÑ ÑÑÑ ÑÑÑ 5 A Fig. B 5-9 Manifold Filter Nordson Corporation Issued /
B 5- Issued / 999 Nordson Corporation