UTS Series Dynamic IP68/69K UV Resistant UL/IEC Compliant

www.souriau.com www.souriau-industrial.com contactindustry@souriau.com INDUTSCAUS6EN Copyright SOURIAU November 2 - All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notification or public announcement. Any duplication is prohibited, unless approved in writing. Dynamic IP6/69K UV Resistant / Compliant

Overview Contents Welcome to the new SOURIAU catalog:. Overview Technical information Mechanics To discover our product range, click on an item, or turn pages. How to read our catalogue... UTS range overview... General technical characteristics... UTS layout guide... Contacts layout... De-rating curves... Mechanics UTS plug cable gland backshell... UTS square flange receptacle... UTS jam nut receptacle with accessories... Solder tail protrusion... UTS in-line receptacle with accessories... Accessories... Cable assembly... Contacts 6 7 13 2 26 2 3 32 3 36 Tooling... Assembly instruction... Rated current & working voltage... UV resistance... Crimping... 9 + 1977... 619 with IP code explanation... What is NEMA rating?... Annexes #16 coaxial contacts - cabling notices... Glossary of terms... Coordinates for PC tail terminations... Stand off dimensions - Drilling pattern... Discrimination/Keying methods... 52 5 59 6 6 61 6 66 7 77 7 1 Contacts Technical information Description... Contact plating selector guide... Contact selector guide... Packaging... Crimp contacts... #16 coaxial contacts... PCB contacts... Fibre optic contacts... 1 2 2 3 5 6 7 Web contacts Annexes 3

Overview How to read our catalogue... UTS range overview... General technical characteristics... UTS layout guide... Contacts layout... De-rating curves... 6 7 13

How to read our catalog UTS range overview Example: A 3 x 1.5mm² multicore cable carrying A of continuous current needs to be connected to a weatherproof enclosure. The enclosure contains some expensive electronics, so it is important to ensure that it remains sealed even when the cable is not connected. Step 1 Step 2 The UTS series is a plastic connector range but rugged enough to withstand industrial applications. The bayonet coupling system makes it simple to use. With only a 1/3 twist of the coupling ring, connectors are mated with an audible and sensitive click UTS series is a wide range... Based on multiple power & signal connectors and offers everything from box mounted receptacles and cable mounted plugs to cable mounted in-line and PCB mounted receptacles. Almost all ways to accommodate wires exist: Crimp, Solder, Screw termination. Overview Use the layout guide page. Check if your layout can run at A continuous using the dedicated de-rating curve (see pages to 2). Screw termination version The philosophy of the UTS series is built around three key elements: Dynamic IP6/69K UV Resistant / Compliant E3 (for solder contacts) or D3 (for PCB) Step 3 Step Choose your plug and receptacle. Your selection should be: In our example we chose a plug with solder contacts. Plug with solder contacts: UTS6JC - E - S UTS6JC - E - S Using the UTS layout guide you can select the insert arrangement code according to your needs. Replace - - by your choice E3 for solder contacts. Result: Here your plug with solder contacts is UTS6JCE3S For any assembly questions please refer to the assembly instruction section (pages 5 to 57). For discrimination see p.79. UTS series is rated at IP6/69K even in dynamic conditions. This means that it remain sealed even when used continuously underwater or cleaned using a high pressure hose and cable is moving. This extreme level of performance is achievable with jacketed cable or discrete wires. If this same level of performance is required even when connectors are not mated, we have UTS Hi Seal; a product designed to remain watertight if an environmental cap is not fitted or if the equipment is likely to get wet when cables have been disconnected. In most applications, our connectors are exposed to extreme climatic conditions; it was therefore key for us to select the materials best able to cope with the targeted environment. Part of our product qualification process involved subjecting connectors to a simulated five years of exposure to various elements including Temperature, UV and Humidity. The results were positive in that there were no visible signs of weakness, such as cracking or crazing. The outmost priority for any electrical installation is to protect personnel from any shock hazard. In North America, Underwriters Laboratories insisted that connector manufacturers, depending of the application, respect their standards. The UTS series had thus been qualified and is certified by this organisation. In Europe and in Asia, standards are better known and trusted by end users. Like its American equivalent, the refers to safety rules. The UTS series was obviously designed to respect these rules. 6 7

UTS range overview UTS discrete wire sealing See page 9 Sealed: IP6/69K UV resistant / compliant Corrosion-proof Plastic housing UTS screw termination Just screw the wires to the connector! No special tools required, use a standard screwdriver UTS discrete wire sealing No filler plug needed Grommet Containment ring Backnut or Easy handling backshell Double Sealing Overview Crimp contact machined stamped and formed coaxial fibre optics Screw termination contact Solder contact Plug UTS PCB contacts UTS Hi seal Sealed Unmated Stand-offs to allow cleaning after soldering Metal hold down clips - to lock the connector easily on the PCB and to release stress on solder joints - suitable for soldering in a metalised hole Sealed unmated: IP6/69K MIL-C-262 compatible UV resistant / compliant Corrosion-proof Plastic housing Receptacles Low profile housing to limit space between panel and PCB Pre-assembled PCB contacts - machined or stamped versions available - different solder tails lengths possible - different plating options 9

General technical characteristics 1 Mechanical Durability: 25 matings & unmatings per MIL-C-262 Vibration resistance (all UTS versions except UTS Screw termination contacts): Sinusoidal vibrations per CEI 65- - from to 2 Hz Electrical See pages to 2 Overview Thermal shock: 5 cycles 3 min. from - C to 5 C per MIL-STD13 method 3 2 Material Body connector + Backshell: Thermoplastic 2 3 5 Environmental Operating temperature: from - C to +5 C //21 per NFF 61-3 Flammability rating: 9-V (all UTS except the Hi seal) - see page 6 9-HB (UTS Hi seal only) - see page 6 I2F3 according to NFF 161 and NFF 162 Salt spray: 5 hours UV resistant: No mechanical degradation or important variation of colour after 5 years of exposure in natural environment (equivalence exposure to sun and moisture as per ISO92) Sealing: - UTS Standard: IP6/IP69K (mated) - UTS Hi seal: IP6/IP69K (mated and unmated) - UTS Discrete wire sealing: IP67/69K (up to IP6 with easy handling backshell) - UTS Screw termination contacts: IP6/IP69K Note: IPx: 1m underwater during 1 week 3 1 5 1 Insert: - UTS Standard, UTS Discrete wire sealing, UTS Screw termination contacts: Thermoplastic - UTS Hi seal handsolder & UTS Hi seal with PC tails contacts: Elastomer Contacts: See page 39 Nut: Metal Halogen free RoHS compliant & conform to the Chinese standard SJ/T1166-26 (Chinese RoHS equivalent) In accordance with: - 1977: Certificat ECBT2 File number: E169916 - C22.2 n.3: Certificat ECBT File number: E169916 Fluid resistance: - Gasoil - Mineral oil - Acid bath - Basic bath 11

UTS Layout Guide Contact quantity Shell size Note: PE=protective earth AWG 22 to.13 to mm² * AWG 2 to,.5 to 2.5 mm². Contact #16. Wire dimension & Contacts size AWG 26 to 1.13 to.93 mm² AWG 3 to.5 to 2.5 mm² AWG 16 to 1.5 to mm² Contact # / Ø2.mm Contact #2 / Ø1mm Contact #16 / Ø1.6mm Contact # / Ø3.6mm 2 E2 (Solder) D2 (PCB) E2 (Solder) D2 (PCB) 2 + PE 3 (Crimp) 2G1 (Crimp) 3 E3, E3A, E9, E33 (Solder) D3, D3A, D9, D33 (PCB) E3 (Solder) D3 (PCB) 3 + PE (Crimp) (Screw) * E (Solder) D (PCB) 2W2 (Crimp, 2#2 + 2#) (Crimp) 5 E5 (Solder) D5 (PCB) 6 6 (Crimp) E6,E9 (Solder) D6,D9 (PCB) 3W3 (Crimp, 3#2 + 3#16) 6 + PE 7 (Crimp) 7 (Screw) * 7 E7 (Solder) D7 (PCB) E (Solder) D (PCB) (Crimp) (Crimp) E (Solder) D (PCB) 11 1 1E11 (Solder) 1D11 (PCB) (Crimp) E (Solder, #2 + #16) D (PCB, #2 + #16) E (Solder) D (PCB) 15 E5 (Solder, #2 + 1#16) D5 (PCB, #2 + 1#16) 19 19 (Crimp) E19 (Solder) D19 (PCB) 23 1 3 (Crimp) 3 1 1E3 (Solder, 29#2 + 1#16) 1D3 (PCB, 29#2 + 1#16) 32 1 132 (Crimp) 1E32 (Solder) 1D32 (PCB) Contact layouts E2 D2 Size E3 E3A/E9 E E33 D3 D3A/D9 D D33 2 Ø1 (#2) 3 Ø1 (#2) 3 Ø1 (#2) Ø1 (#2) 3 Ø1 (#2) 2W2 2 Ø2. (#) 2 Ø1. (#2) E2 D2 2 Ø1.6 (#16) 2G1 (2+PE) 3 Ø3.6 (#) 1E11 1D11 Size Size 3 (2+PE) 3 Ø1.6 (#16) E3 D3 3W3 3 Ø1.6 (#16) 3 Ø1. (#2) (3+PE) Ø1.6 (#16) 6 E6 D6 E7 D7 6 Ø1 (#2) 7 Ø1 (#2) 6 Ø1 (#2) E D E9 D9 E E D D 3 Ø1.6 (#16) Ø1.6 (#16) Ø1.6 (#16) Ø1 (#2) Ø1 (#2) Ø1 (#2) Size E5 D5 5 Ø1.6 (#16) Size 1* 7 (6+PE) 7 Ø1.6 (#16) Ø1.6 (#16) 132 1E3 3 1E32 1D3 1D32 11 Ø1.6 (#16) 23 Ø1.6 (#16) 29 Ø1 (#2) 32 Ø1 (#2) 1 Ø1.6 (#16) E D Ø1 (#2) Ø1.6 (#16) - - - E - - D - E15 E1 D15 D1 Ø1 (#2) 1 Ø1.6 (#16) UTS layouts: = UTS standard version (Ex: ) = UTS Hi seal + Solder (Ex: E) = UTS Hi seal + PCB (Ex: D) = UTS standard version = UTS Hi seal version (Size 1: please consult us) = UTS discrete wire sealing version = UTS with screw contact termination = In-Line version 19 E19 D19 1 Ø1 (#2) 19 Ø1 (#2) * Please consult us Overview 13

De-rating curves E2 D2 Size 2 Ø 1 (#2) 7A 25V 9 HB 7A 25V 9 HB 7A 63V 2.5kV 3 1 16 6 2 UTS Hi seal E2 D2 2 6 Size E33 D33 3 Ø 1 (#2) 7A 25V 9 HB 7A 25V 9 HB 7A V 2.5kV 3 1 16 6 2 UTS Hi seal E33 D33 2 6 Overview E3 D3 3 Ø 1 (#2) E3A/E9 D3A/D9 3 Ø 1 (#2) E D Ø 1 (#2) 7A 25V 9 HB 7A 25V 9 HB 7A V 2.5kV 3 7A 25V 9 HB 7A 25V 9 HB 7A V 2.5kV 3 7A 25V 9 HB 7A 25V 9 HB 7A V 2.5kV 3 1 16 6 2 UTS Hi seal E3 D3 2 6 1 16 6 2 2 6 1 16 6 2 UTS Hi seal E3A/9 D3A/9 UTS Hi seal E D 2 6 Test conditions Contact used: Machined contacts Wires used:.51mm² for #2 contacts 1.31mm² for #16 contacts 3.31mm² for # contacts.37mm² for # contacts Layouts UTS standard version UTS discrete wire sealing version In-Line version UTS Hi seal version UTS with screw contact termination Derating curve Current use Limited use Not recommended use 2W2 2 Ø2. (#) 2 Ø1. (#2) 3 (2+PE) Contacts* : 3 Ø 1.6 (#16) Ø 1.6 (#16) Size 2A 5V 9 V- 1A 5V 9 V- 25A 2V 3kV 3 Temperature elevation: 5 C A 5V 9 V- 7A 5V 9 V- 16A 32V kv 3 Temperature elevation: 5 C A 5V 9 V- 7A 5V 9 V- 16A 2V 3kV 3 5 5 35 3 25 2 15 5 2 6 3 2 25 23 2 1 15 13 5 UTS 2W2 UTS 3 3 2 6 3 2 25 23 2 1 15 13 5 3 UTS 2 6 Test conditions Contact used: Machined contacts Wires used:.51mm² for #2 contacts 1.31mm² for #16 contacts 3.31mm² for # contacts.37mm² for # contacts Layouts UTS standard version UTS discrete wire sealing version In-Line version UTS Hi seal version UTS with screw contact termination Derating curve Current use Limited use Not recommended use 15

Size Size 6 6 Ø 1 (#2) 5A 25V 9 V- A 25V 9 V- 6A V 1.5kV 3 6 2 UTS 6 2 6 E3 D3 3 Ø 1.6 (#16) 13A 65V 9 HB 13A 65V 9 HB 16A 16V 3kV 3 3 2 UTS Hi seal E3 D3 2 6 Overview E6 D6 6 Ø 1 (#2) 6A 25V 9 HB 6A 25V 9 HB A V 2.5kV 3 6 2 UTS Hi seal E6 D6 2 6 (3+PE) A 5V 9 V- 7A 5V 9 V- 5 16A V kv 3 3 Contacts* : Temperature elevation: 5 C Ø 1.6 (#16) 2 6 3 2 25 23 2 1 15 13 UTS E7 D7 7 Ø 1 (#2) 6A 25V 9 HB 6A 25V 9 HB 7A V 2.5kV 3 6 2 UTS Hi seal E7 D7 2 6 Test conditions Contact used: Machined contacts Wires used:.51mm² for #2 contacts 1.31mm² for #16 contacts 3.31mm² for # contacts.37mm² for # contacts Ø 1.6 (#16) A 5V 9 V- 7A 5V 9 V- A V 2.5kV 3 3 2 25 23 2 1 15 13 5 3 UTS 2 6 Test conditions Contact used: Machined contacts Wires used:.51mm² for #2 contacts 1.31mm² for #16 contacts 3.31mm² for # contacts.37mm² for # contacts Size E2 D2 2 Ø 1.6 (#16) 13A 65V 9 HB 13A 65V 9 HB 16A 16V 3kV 3 3 2 UTS Hi seal E2 D2 2 6 Layouts UTS standard version UTS discrete wire sealing version In-Line version UTS Hi seal version UTS with screw contact termination Derating curve Current use Limited use Not recommended use E D Ø 1 (#2).5A 25V 9 HB.5A 25V 9 HB 7A V 2.5kV 3 6 2 UTS Hi seal E D 2 6 Layouts UTS standard version UTS discrete wire sealing version In-Line version UTS Hi seal version UTS with screw contact termination Derating curve Current use Limited use Not recommended use 16 17

Size Size Ø 1 (#2) 5A 25V 9 V- A 25V 9 V- 6A V 1.5kV 3 6 2 UTS 2 6 E5 D5 5 Ø 1.6 (#16) A 65V 9 HB A 65V 9 HB 16A 16V 3kV 3 3 2 25 23 2 1 15 13 5 3 UTS Hi seal E5 D5 2 6 Overview E D Ø 1 (#2).5A 25V 9 HB.5A 25V 9 HB 7A V 2.5kV 3 6 2 UTS Hi seal E D 2 6 7 (6+PE) Contacts* : 7 Ø 1.6 (#16) A 5V 9 V- 7A 5V 9 V- 16A V kv 3 Temperature elevation: 5 C 3 2 25 23 2 1 15 13 5 3 UTS 7 2 6 E D Ø 1 (#2).5A 25V 9 HB.5A 25V 9 HB 7A 32V 2.5kV 3 6 2 UTS Hi seal E D 2 6 Test conditions Contact used: Machined contacts Wires used:.51mm² for #2 contacts 1.31mm² for #16 contacts 3.31mm² for # contacts.37mm² for # contacts Ø 1.6 (#16) A 5V 9 V- 7A 5V 9 V- A V 2.5kV 3 3 2 25 23 2 1 15 13 5 3 UTS 2 6 Test conditions Contact used: Machined contacts Wires used:.51mm² for #2 contacts 1.31mm² for #16 contacts 3.31mm² for # contacts.37mm² for # contacts Size 2G1 3 Ø 3.6 (#) A 6V 9 V- 3A 6V 9 V- 2A 23V kv 3 5 5 35 3 25 2 15 5 UTS 2G1 2 6 Layouts UTS standard version UTS discrete wire sealing version In-Line version UTS Hi seal version UTS with screw contact termination Derating curve Current use Limited use Not recommended use E1 D1 1 Ø 1 (#2) A 25V 9 HB A 25V 9 HB 7A V 2.5kV 3 6 2 UTS Hi seal E1 D1 2 6 Layouts UTS standard version UTS discrete wire sealing version In-Line version UTS Hi seal version UTS with screw contact termination Derating curve Current use Limited use Not recommended use 1 19

Size 19 19 Ø 1 (#2) 5A 25V 9 V- A 25V 9 V- A V 1.5kV 3 6 2 UTS 19 2 6 E19 D19 A 25V 9 HB A 25V 9 HB 6 UTS Hi seal E19 D19 19 Ø 1 (#2) 7A V 2.5kV 3 2 2 6 Size 1 3 UTS 3 3 23 Ø 1.6 (#16) 132 32 Ø 1 (#2) A 5V 9 V- 7A 5V 9 V- A V 2.5kV 3 5A 25V 9 V- A 25V 9 V- 3A 32V 1.5kV 3 2 25 23 2 1 15 13 5 3 2 6 6 2 UTS 132 2 6 Test conditions Contact used: Machined contacts Wires used:.51mm² for #2 contacts 1.31mm² for #16 contacts 3.31mm² for # contacts.37mm² for # contacts Layouts UTS standard version UTS discrete wire sealing version In-Line version UTS Hi seal version UTS with screw contact termination Derating curve Current use Limited use Not recommended use 2 21

Mechanics UTS plug cable gland backshell... UTS square flange receptacle... UTS jam nut receptacle with accessories... PCB version: nominal length out... UTS in line receptacle with accessories... Accessories... Cable assembly... 2 26 2 3 32 3 36

Mechanics UTS plug cable gland backshell Part number Dimensions L L L ØA ØA ØA Fig. 1 Fig. 2 Fig. 3 Contact type Connector type Termination Contact sex Shell size Part number Crimp contacts supply separately Solder contacts loaded Screw contacts loaded UTS standard Hi seal UTS standard Cable gland Nut and grommet Cable gland and grommet No backshell Cable gland Cable gland UTS6JC - - P 1 UTS6JC - - S 1 UTS6GNS UTS6GNS UTS6GN7S UTS6GNS UTS6GJCS UTS6GJCS UTS6GJC7S UTS6GJCS UTS6 - E - P 1 On demand UTS6 - E - S 1 On demand UTS6JC - E - P 1 On demand UTS6JC - E - S 1 On demand UTS6JCPSCR UTS6JC7PSCR UTS6JCSSCR UTS6JC7SSCR Sealed Unmated Sealed Unmated Sealed Unmated Sealed Unmated Part number Shell size L (total length) 63.2 26.7 UTS6JC - - P 66.7 3.2 71.5 35.1 1 1.3 2 63.2 26.7 UTS6JC - - S 66.7 3.2 71.5 35.1 1 1.3 2 UTS6GNS 32 26.2 UTS6GNS 32.3 29.7 UTS6GN7S UTS6GNS 32 3.6 UTS6GJCS 61.5 26.2 UTS6GJCS 6.5 29.7 UTS6GJC7S UTS6GJCS 7 3.6 21.3 22.5 UTS6 - E - P 23.6 26.7 23.6 3.2 23.6 35.1 21.3 22.5 UTS6 - E - S 23.6 26.7 23.6 3.2 23.6 35.1 5 22.5 63.2 26.7 UTS6JC - E - P 66.7 3.2 71.5 35.1 1 1.3 2 5 22.5 63.2 26.7 UTS6JC - E - S 66.7 3.2 71.5 35.1 1 1.3 2 UTS6JCPSCR 66.7 29.7 UTS6JC7PSCR 71.5 3.6 UTS6JCSSCR 66.7 29.7 UTS6JC7SSCR 71.5 3.6 ØA Figure Fig. 2 Fig. 3 Fig. 2 Fig. 1 Fig. 2 Fig. 2 Sealed Unmated Sealed Unmated Mechanics For coding " - - " see p.6 and UTS layout guide p.. For coding " - - " see p.6 and UTS layout guide p.. Note : all dimensions are in mm 2 25

Mechanics UTS square flange receptacle Dimensions Part number C H ØA ØA ØA D 6.6 L B L L Ø3.2 Fig. 1 Fig. 2 Fig. 3 Front view Contact type Connector type Contact sex Shell size Part number Crimp contacts supply separately Solder contacts loaded PCB contacts loaded PCB contacts supply separately UTS standard Hi seal Hi seal UTS standard For coding " - - " see p.6 and UTS layout guide p.. UTSP UTSP UTSP 1 UTS3P UTSS UTSS UTSS 1 UTS3S UTS - E - P 1 On demand UTS - E - S 1 On demand UTS - D - P 1 On demand UTS - D - S 1 On demand UTSP UTSP UTSP 1 UTS3P UTSS UTSS UTSS 1 UTS3S Sealed Unmated Sealed Unmated Part number Shell size L (total length) ØA B C D Figure UTSP 15 23. UTSP 19 2.3 26.2 31.7 UTSP 22.2 2.6 UTS3P 1 2.5 2.5 33.3 11.35 UTSS 15 23. Fig. 1 UTSS 19 2.3 26.2 2.2 UTSS 22.2 2.6 UTS3S 1 2.5 2.5 33.3 21 UTS - E - P 15 23. 19 26.2 22.2 2.6 Fig. 3 21.5 11.35 2.3 21 UTS - E - S 15 23. 19 26.2 22.2 2.6 11.9 2.3 21 UTS - D - P.9 23. 19 2.5 26.2 22.2 2.6 21.5 11.3 2.3 21 UTS - D - S 15 23. 19 2.5 26.2 22.2 2.6 UTSP 15 23. UTSP 19 2.3 26.2 31.7 UTSP 22.2 2.6 UTS3P 1 2.5 2.5 33.3 11.35 UTSS 15 23. UTSS 19 2.3 26.2 2.2 UTSS 22.2 2.6 UTS3S 1 2.5 2.5 33.3 H (for PCB contact): PCB nominal length (see page 3) For coding " - - " see p.6 and UTS layout guide p.. Sealed Unmated Fig. 2 Note : all dimensions are in mm Mechanics 26 27

Mechanics UTS jam nut receptacle with accessories Part number B L Fig. 3 L Dimensions Fig. L C ØA ØA ØA ØA L L L D Fig. 1 Fig. 2 Fig. 5 Fig. 6 Front view Contact type Connector type Termination Contact sex Shell size Part number Crimp contacts supply separately Solder contacts loaded PCB contacts loaded PCB contacts supply separately Screw contacts loaded Discrete wire sealing Hi seal with stand off UTS standard with stand off Hi seal with stand off UTS standard UTS standard UTS standard For coding " - - " see p.6 and UTS layout guide p.. Nut and grommet Cable gland and grommet Standard receptacle Receptacle with hold down clip Receptacle without hold down clip Receptacle with hold down clips UTS7 - - P 1 UTS7 - - S 1 UTS7GNP UTS7GNP UTS7GN7P UTS7GNP UTS7GJCP UTS7GJCP UTS7GJC7P UTS7GJCP UTS7 - E - P 1 On demand UTS7 - E - S 1 On demand UTS7PSEK9 UTS77PSEK9 UTS7 - D - P 1 On demand UTS7 - D - S 1 On demand UTS7 - D - P32 1 On demand UTS7 - D - S32 1 On demand 1 1 UTS7 - - P UTS7 - - S UTS7PSCR UTS77PSCR UTS7SSCR UTS77SSCR Sealed Unmated Sealed Unmated Sealed Unmated Sealed Unmated Sealed Unmated Sealed Unmated L Part number Shell size (total length) ØA B C D Figure.9 27 22.2 19 31. 27 UTS7 - - P 22.2 3.9 3.2 1 2.5 1.3 36.6 33.9.9 27 22.2 Fig. 1 19 31. 27 UTS7 - - S 22.2 3.9 3.2 1 2.5 1.3 36.6 UTS7GNP 1.9 27 22.2 UTS7GNP.7 19 19.3 31. 27 Fig. 2 UTS7GN7P 3 22.2 3.9 3.2 UTS7GNP UTS7GJCP 7.5.9 27 22.2 UTS7GJCP 7 19 31. 27 Fig. 3 UTS7GJC7P.5 22.2 3.9 3.2 UTS7GJCP 2 19.3.9 27 22.2 UTS7 - E - P 19 31. 27 Fig. 5 22.2 3.9 3.2 25 19.3 2 19.3.9 27 22.2 UTS7 - E - S 19 31. 27 22.2 3.9 3.2 UTS7PSEK9 19 31. 27 25 19.3 UTS77PSEK9 22.1 3.9 3.2 2 19.3.9 2 22.2 UTS7 - D - P 25 19 19.3 31. 27 22.2 3.9 3.2 2 19.3.9 2 22.2 UTS7 - D - S 25 19 19.3 31. 27 22.2 3.9 3.2 2 19.3.9 2 22.2 UTS7 - D - P32 25 19 19.3 31. 27 22.2 3.9 3.2 2 19.3.9 2 22.2 UTS7 - D - S32 25 19 19.3 31. 27 22.2 3.9 3.2.9 27 22.2 19 31. 27 UTS7 - - P 22.2 3.9 3.2 1 2.5 1.3 36.6 33.9.9 19.3 27 22.2 19 31. 27 UTS7 - - S 22.2 3.9 3.2 1 2.5 1.3 36.6 UTS7PSCR 6.5 19 31. 27 UTS77PSCR 52.5 22.2 3.9 3.2 19.3 UTS7SSCR 3.3 19 31. 27 UTS77SSCR. 22.2 3.9 3.2 H (for PCB contact): PCB nominal length (see page 3) For coding " - - " see p.6 and UTS layout guide p.. Sealed Unmated Fig. 6 Fig. 6 Sealed Unmated Fig. 5 Fig. Note : all dimensions are in mm Mechanics 2 29

Mechanics Solder tail protrusion Dimensions Dimensions D A C 7 B 6.6 Contact type PCB contacts supply separately PCB contacts loaded Connector type UTS Standard UTS Hi seal Contact size 16 16 & 2 = plating - see available plating p.2 Note : all dimensions are in mm Contact sex Part number Shell size Layout A C RM2ME - 5.2 - RM2ME3 -.3 - RC2ME to 1-5.2 - RC2ME3 -. - RC2ME - 13.9 - - D2 D3 D - 9.76 to 11.6 - D3A D9 -.7 to 13.9 - - -.1 to.5 - - -.1 to.5 - D - 7.2 to 9.3 - - -.1 to.5 - D2 D3 D - 9.55 to 11.71 - D3A D9 -.2 to.79 - - -.15 to.15 - - -.15 to.15 - D - 7.3 to9.3 - - -.15 to.15 Contact type PCB contacts supply separately PCB contacts loaded Connector type UTS7 Standard UTS7 with stand off version UTS7 Hi seal without stand off Contact size 16 2 16 2 Contact sex & Part number Shell size Layout A B C D RM2ME to 1 -.1 - - - to 1-9.2 - - - RM2ME3 2 & 22 -.5 - - - 2-3.35 - - - RC2ME to 1 -.65 - - - & - 7.15 - - - - 7.5 - - - RC2ME5 16 & 1-7.15 - - - 2-3. - - - 22-2.7 - - - 2-1.3 - - - & - 7.95 - - - -.65 - - - RC2ME6 16 & 1-7.95 - - - 2 -.2 - - - 22-3.5 - - - 2-2.1 - - - to 16-9.51 - - - RMW5A7K 1 to 22-5 - - - 2-3.6 - - - to 16 - -.1 - - RMW516K 1 to 22 - - 6 - - 2 - -.6 - - RCW5A7K 2. - - - to 16 - RCW516K 3. - - - & - - - 3.6 - - D2 D3 D - - - 3. to 6 - D3A D9 D33 - - -.7 to 7.25 - D6 D7 - - -.9 to 7 - D2 D3 D D - - -. to 7 - D - - - 3.5 to 5.9 D5 D D15 - - - -. to 7 D1 D19 - D2 D3 D - - - 3.75 to 5. - D3A D9 D33 - - -. to 6.9 - D6 D7 - - -.9 to7 - D2 D3 D D - - - 5.2 to 7 - D - - - 3.5 to 5.9 D5 D D15 - - - - 5.3 to 7 D1 D19 Mechanics = plating - see available plating p.2 Note : all dimensions are in mm 3 31

Mechanics UTS in line receptacle with accessories Dimensions Part number L L ØB ØA ØB ØA Fig. 1 Fig. 2 Part number Shell size L (total length) ØA B Figure 7.9 26.7 Mechanics Contact type Connector type Termination Contact sex Crimp contacts supply separately Screw contacts loaded UTS standard Discrete wire sealing UTS standard Cable gland Nut and grommet Cable gland and grommet Cable gland backshell Shell size 1 1 Part number UTS1JC - - P UTS1JC - - S UTS1GNP UTS1GNP UTS1GN7P UTS1GNP UTS1GJCP UTS1GJCP UTS1GJC7P UTS1GJCP UTS1JCPSCR UTS1JC7PSCR 7 19 3.1 UTS1JC - - P 7.5 22.2 35.1 1 9 2.5 2 7.9 26.7 7 19 3.1 UTS1JC - - S 7.5 22.2 35.1 1 9 2.5 2 UTS1GNP.9.9 26.2 UTS1GNP.9 19 29.7 UTS1GN7P 3 22.2 3.6 UTS1GNP UTS1GJCP 7.7.9 26.2 UTS1GJCP 7.5 19 29.7 UTS1GJC7P.5 22.2 3.6 UTS1GJCP UTS1JCPSCR 7 19 29.7 UTS1JC7PSCR 7.5 22.2 3.6 For coding " - - " see p.6 and UTS layout guide p.. Fig. 1 Fig. 2 Fig. 1 Fig. 1 Note : all dimensions are in mm For coding " - - " see p.6 and UTS layout guide p.. 32 33

Accessories Jam nut sealing caps Part numbers Shell size Part numbers Shell size UTSDCG UTSDCG UTSDCG UTSDCG UTS1DCG 1 UTSDCGR UTSDCGR UTSDCGR UTSDCGR UTS1DCGR 1 Metal terminal Square flange sealing cap Plug sealing cap Part numbers Shell size Part numbers Shell size UTSDCGE UTS6DCG Description UTSDCGE UTSDCGE UTSDCGE UTS1DCGE 1 UTS6DCG UTS6DCG UTS61DCG 1 Mechanics UTS series offers a wide range of accessories: from the plastic protective cap to the dust caps, coloured rings for visual identification or discrimination pins. Metal terminal Colour coding rings Receptacles Part numbers Plugs Shell size UTS7CCR* UTS6CCR* UTS7CCR* UTS6CCR* UTS7CCR* UTS6CCR* * Add G for Green, Y for Yellow, R for Red For shell sizes & 1, please consult factory Gasket Part numbers / neoprene Shell size UTFD11B UTFDB UTFD13B UTFDB UTFD16B 1 Plug protective cap Size IP Part number: UTS6C Plastic protective cap Receptacle cap Part numbers Plug cap Shell size 5-555A 5-559 5-556A 5-5595 5-557A 5-5596 5-55A 5-5597 5-559A 5-5599 1 PMA adapter Bending protection spiral IP solution when used with a UTS conectors and sealed PMA adapter. IP6/69K version To get a PMA adapter you should change JC to PMA. Ex: UTS6JC - - S UTS6PMA - - S To get a spiral protection you should change JC to JS. Ex: UTS6JC - - S UTS6JS - - S 3 35

Cable assembly Souriau provides connectors in various applications for more than 9 years in the most extreme environment. Being conscious about the difficulty to find a quick and a reliable harness manufacturer, we decided years ago to start in house cable assembly production. It allows customers to reduce the number of suppliers, and to take advantage of the "best in class" quality of the Souriau group. Overmoulding is a process that further enhances the sealing properties of the UTS range, especially over many years of use. Overmoulding provides the opportunity to change the cable exit from straight through 9 degrees and avoid any stress on the cable terminated to the connector. Also, as the wires are encapsulated inside the moulding, a barrier is created which prevents from any liquid from entering the equipment through the connector if the cable jacket is breached. In this section you ll find standard cable sets but as all customers are unique we are happy to adapt our proposal to your specific needs on demand. Range of temperature: Rated voltage: Wire section : Cable information Occasional flexing: -5 C up to +7 C Fixed installation: - C up to + C U/U: 3/5 V Arrangement with #16 contact: wire section 1.5 mm² Arrangement with #2 contact: wire section.5 mm² Standard harnesses Harnesses Total length Cable selection Connector type UTS standard UTS Hi seal Overmoulded harnesses Free end Connector type UTS standard UTS Hi seal Backshell type Straight Straight Total length Backshell type Straight 9 Straight 9 Gender Gender Free end Connector size Connector size Other lengths and configurations: on demand, see factory. Note: UTS standard necessarily with gold plated stamped & formed contacts. For coding "--" see p. 37 Part number 1m of cable 3m of cable 5m of cable HAUTS - - PST HAUTS - - PST3 HAUTS - - PST5 to 1 HAUTS - - SST HAUTS - - SST3 HAUTS - - SST5 HAUTS - E - PST HAUTS - E - PST3 HAUTS - E - PST5 to HAUTS - E - SST HAUTS - E - SST3 HAUTS - E - SST5 Discrete connector Overmoulded connector If cable jacket is breached... If cable jacket is breached... water ingress unhampered, leading to damage. prevents water ingress via capillary action. Part number 1m of cable 3m of cable 5m of cable HAUTSOV - - PST HAUTSOV - - PST3 HAUTSOV - - PST5 HAUTSOV - - SST HAUTSOV - - SST3 HAUTSOV - - SST5 to 1 HAUTSOV - - PRA HAUTSOV - - PRA3 HAUTSOV - - PRA5 HAUTSOV - - SRA HAUTSOV - - SRA3 HAUTSOV - - SRA5 HAUTSOV - E - PST HAUTSOV - E - PST3 HAUTSOV - E - PST5 HAUTSOV - E - SST HAUTSOV - E - SST3 HAUTSOV - E - SST5 to HAUTSOV - E - PRA HAUTSOV - E - PRA3 HAUTSOV - E - PRA5 HAUTSOV - E - SRA HAUTSOV - E - SRA3 HAUTSOV - E - SRA5 Connector type Number and size of Cable used Shell size Layout for coding "--" p.36 wires Type Harmonised reference E2 2 #2 2X.5 H5 VV - F 2X.5 E3; E3A; E33; E9 3 #2 3X.5 H5 VV - F 3X.5 E #2 X.5 H5 VV - F X.5 3PE* 3 #16 3G1.5 H5 VV - F 3G1.5 3 3 #16 3X1.5 H5 VV - F 3X1.5 #16 X1.5 H5 VV - F X1.5 6; E6; 9 6 #2 7X.5 H5 VV - F 7X.5 E7 7 #2 7X.5 H5 VV - F 7X.5 E2 2 #16 2X1.5 H5 VV - F 2X1.5 E3 3 #16 3X1.5 H5 VV - F 3X1.5 PE* #16 G1.5 H5 VV - F G1.5 #16 X1.5 H5 VV - F X1.5 #16 X1.5 H5 VV - F X1.5 E #2 G.5 H5 VV - F G.5 ; E #2 G.5 H5 VV - F G.5 #2 G.5 H5 VV - F G.5 2G1 3 # 3G H5 VV - F 3G E5 5 #16 3G H5 VV - F 3G 7PE* 7 #16 7G1.5 H5 VV - F 7G1.5 7 7 #16 7X1.5 H5 VV - F 7X1.5 #16 X1.5 H5 VV - F X1.5 E #2; #16 G.5 H5 VV - F G.5 E15 #2; 1 #16 1G.5 H5 VV - F 1G.5 E1 1 #2 1G.5 H5 VV - F 1G.5 19; E19 19 #2 21G.5 H5 VV - F 21G.5 1E11 11 #16 X1.5 H5 VV - F X1.5 1 3 23 #16 25G1 H5 VV - F 25G1.5 1E3 29 #2; 1 #16 3G.5 H5 VV - F 3G.5 132; 1E32 32 #2 35G.5 H5 VV - F 35G.5 *Suffix PE added to mention the use of a ground wire. Mechanics 36 37

Contacts Description... Contact plating selector guide... Contact selector guide... Packaging... Crimp contacts... #16 coaxial contacts... PCB contacts... Fibre optic contacts... 1 2 2 3 5 6 7

Contacts Contact plating selector guide As soon as you know what contact size you need, you next have to decide on which type to use. Souriau proposes mainly two different types of electrical contacts: - Machined - Stamped & formed Machined contacts are generally chosen for low quantities purpose as well as a better solution for power applications. Stamped & formed contacts offer the ability to be crimped automatically which makes them more suitable for high volume production applications. Then comes the question: What plating should I choose? Hereunder is a graph with criteria to guide you: NB: do not mix different plating (e.g. tin plated pin contact with gold plated socket contact). Vibration Number of cycles Description 25 The UTS series is delivered with (solder and PCB versions) or without contact (crimp version). When contacts are not loaded, this series offers the unique possibility to use the same contact in any layout as long as it receives the same active part size. Thus it is possible to buy only one contact reference and equip all connectors even if housings are different. The main benefit is the standardisation which means reduction of inventory cost. Bearing in mind that any additional tool or complicated assembly process should be avoided, our contacts are based on a snap-in principle which avoid the use of an insertion tool..μm of gold min Gold flash Silver Contacts Crimp contacts are available in different versions: Tin machined stamped & formed coaxial fiber optic In addition, UTS series can obviously be equipped with solder contacts, PCB contacts, screw termination. Contact size 5mA 5mV #2 # #16 # Current / Voltage 1

Contact selector guide Crimp contacts Contact preloaded Standard version Electrical characteristics: contact resistance Available platings (contact preloaded) #2 Ø1mm Machined < mω Min.μ gold over 2μ Ni #16 Ø1.6mm Machined < 3mΩ Contact supply separately Electrical characteristics: contact resistance #2 Ø1mm #16 Ø1.6mm # Ø2.mm # Ø3.6mm Machined Stamped & formed Machined Stamped & formed Machined Machined < 6mΩ < 15mΩ < 3mΩ < 6mΩ < 5mΩ < 5mΩ Packaging Available platings (contact supply separately) A J K S31 S1 S25 S26 T TK6 2μ Ni + 2μ Ag Gold flash over 2μ Ni Min.μ gold over 2μ Ni Active part: Gold flash over Ni Crimp area: Nickel Active part:.75μ gold min over 2μ Ni Crimp area: 1.3µ tin over Ni Other: Nickel Active part:.75μ Au over Ni Crimp area: flash Au over Ni T: 2μm Ni mini all over + 3 to 5 μm Sn all over 2-5μ Sn pre-plated Conscious of the wide variety of applications, contact packaging has been considered for small series (bulk packaging) and high volume production (reeled contacts): 5 pieces bulk packing (standard) pieces bulk packing 3 pieces reeled stamped & formed contacts 5 pieces reeled machined contacts Contact size #2 Ø1 mm #16 Ø1.6 mm # Ø2. mm # Ø3.6 mm Wire size Part number Max Color band Max Plating Type insulator wire Ø available AWG mm² Ø Front Rear Machined 26-2.13-.2 RM2W3- RC2W3-1.5 max - - K (1) contact reeled (2) loose contact S&F 26-2.13-.25 SM2W3- (1) SC2W3- (1) - - TK6,.9-1.5 S25 (female), SM2WL3- (2) SC2WL3- (2) - - S26 (male) Machined 22-2.32-.52 RM2W3- RC2W3-1.5 max - - K S&F 22-2.35-.5 SM2W3- (1) SC2W3- (1) - - TK6, 1.17-2. S25 (female), SM2WL3- (2) SC2WL3- (2) - - S26 (male) Machined 2-1.5-.93 RM1W3- RC1W3-2. max - - K Machined 3-2.5-. RM2M1- RC2M1-.55 1.1 - - K, J, T Machined 26-2.13-.2 RM2M9- RC2M9-. 1.6 Red - K, J, T S&F 26-2.13-.25 Machined 22-2.32-.52 S&F 22-2.35-.5 SM2M1- (1) SM2ML1- (2) RM2M13- SC2M1- (1) SC2ML1- (2) RC2M13-.9-1.2 Insulation - - S31, S1, TK6 grip 1. Black - 1.1 K, J, T RM2M- RC2M- 2.2 Blue - SM2M1- (1) SM2ML1- (2) SC2M1- (1) SC2ML1- (2) 1.17-2. Insulation grip - - S31, S1, TK6 Machined 2-16.52-1.5 RM16M23- RC16M23-1. 3.2 - - K, J, T S&F 1-16.-1.5 S&F 1-16.-1.5 SM16M1- (1) SM16ML1- (2) SM16M11- (1) SM16ML11- (2) SC16M1- (1) SC16ML1- (2) SC16M11- (1) SC16ML11- (2) 3. 2.-3. No insulation grip Insulation grip - - S31, S1, TK6 - - S31, S1, TK6 Machined 16-1.5-2.5 RMM5- RCM5-2.5 3.2 - - K, J, T Machined 16-1.5-2.5 RMM3- RCM3-2.2 3.2 - - K, J, T S&F 2.-2.5 Machined Machined SMM1- (1) SMML1- (2) SCM1- (1) SCML1- (2) 22.13-. 291 57N- 291 56-2.5 291 59N- 291 5-1.75-1. 291 61N- 291 6-16 1.5 291 63N- 291 62-2.5 291 65N- 291 6-291 67N- 291 66-16 1.5 291 361-291 36-2.5 291 363-291 362-291 365-291 36-6. 291 367-291 366-. 291 369-291 36-3.2 No insulation grip - - S31, S1, TK6 -.9 - A, K - 6.5 - A Contacts 2 3

Crimp contacts #16 coaxial contacts First Mate Last Break contacts Coaxial contact range Contact size #16 Ø1.6 mm Longer male contact (+1mm) #16 Ø1.6 mm Shorter female contact (-.7mm) Type Machined Machined Color band Wire size Part number Max wire Ø Max insulator Ø AWG mm² Front Rear 3-2.5-. RM2M1GE1.55 1.1 - Red 26-2.13-.2 RM2M9GE1. 1.6 Red Red 22-2.32-.52 RM2M13GE1 1. Black Red 1.1 RM2M GE1-2.2 Blue Red 2-16.52-1.5 RM16M23 GE1 1. 3.2 - Red 16-1.5-2.5 RMM5 GE1 2.5 - - Red 16-1.5-2.5 RMM3 GE1 2.2 - - Red 3-2.5-. RC2M1GE7.55 1.1 - Blue 26-2.13-.2 RC2M9GE7. 1.6 Red Blue 22-2.32-.52 RC2M13GE7 1. Black Blue 1.1 - RC2MGE7 2.2 Blue Blue 2-16.52-1.5 RC16M23GE7 1. 3.2 - Blue 16-1.5-2.5 RCM5GE7 2.5 - - Blue 16-1.5-2.5 RCM3GE7 2.2 - - Blue How to make FMLB / LMFB connection Plating available = K, J or T = K, J or T We provide 2 types of coaxial contacts suitable for 5 or 75Ω, coaxial cable or twisted pair cable. Monocrimp coaxial contact The monocrimp one-piece coaxial contacts offer high reliability plus the economic advantage of a 95% reduction in installation time over conventional assembly methods. This economy is achieved by simultaneously crimping both the inner conductor and outer braid or drain wire. Multipiece crimp coaxial contact The inner conductor and outer braid is crimped individually. The thermoplastic insulating bushing in the outer body is designed to accept and permanently retain the inner contact. An outer ferrule is used to connect the braid to the outer contact and provide cable support to ensure against bending and vibration. Contact 2 Contact 1 Standard male contact Standard female contact Shorter female contact Standard male contact LMFB Standard female contact Longer male contact FMLB First Mate Last Break contacts should be chosen only if the cavity is not marked with the earth symbol. For cavities marked with the earth symbol, standard contacts will fulfill the same role as a first mate, last break contact used in a standard cavity. Ground symbol Suitable for Coaxial cable or Twisted cable For jacket diameter from 1.7 to 3.5mm Inner conductor up to 2.mm diameter Contacts for coaxial cable summary For jacket diameter from.6 to 1.5mm Inner conductor from AWG3 to AWG2 Contact range Contact part Contact type number with cable Cabling notice contact contact combination Multipiece RMDXKD2 RCDXK1D2 See pages 72 & 73 See page 6 Monocrimp RMDX6xxD2 RCDX6xxD2 See page 7 Contacts Contacts for twisted pairs cable summary Contact type contact Contact range contact Contact part number with cable combination Cabling notice Multipiece RMDXKD2 + YORK9 RCDXK1D2 + YORK9 See page 69 See page 7 Monocrimp RMDX6xxD2 RCDX6xxD2 See page 71 5

PCB contacts Fibre optic contacts PCB soldering PCB contacts UTS range can be carried out with a wave soldering process, but not reflow soldering process. All high temperature processes are prohibited. Contact size #2 Ø1mm #16 Ø1.6mm Type Part number Short version RMW5A7 RCW5A7 Long version RMW516 RCW516 Short version RM2ME RC2ME Long version RM2ME3 RC2ME3 RC2ME Plating = K = K or T Description Size 16 Fibre optic contacts for TRIM TRIO connectors Size 16 Fibre optic contacts are optical contacts designed for the integration of optical links in all TRIM TRIO cable connectors. The Fibre optic contacts are designed to accommodate: Plastic Optical Fibre (POF) 1 mm core and 2.2 mm jacket Plastic Clad Fibre (PCF) 23µm core and 2.2 mm jacket Multimode Silica Fibre 62.5/5µm type 2. mm max. jacket Singlemode Silica Fibre 9/5µm type 2. mm jacket Typical features and benefits are: Socket contact is spring loaded to avoid any air gap between the two optical faces. Low insertion loss is provided by high precision pieces. Single jumpers, multiway harness and active device housings can be supplied regarding customer requirement. Performance Technical characteristics Fibre type: POF/PCF Multimode Singlemode 62.5/5µm 9/5µm Wave length: 65 nm 13 nm 13 nm Optical insertion loss (typ.): 2 db max. <.5 db <.35 db Jacketed external diameter: 2.2mm 2.mm max. 2.mm max. Temperature range: -25 C to +7 C -25 C to +7 C -25 C to +7 C Cable retention: 9N Mating cycles without cleaning: 5 Max. mating cycles: 5 Contacts Construction Contact body: Copper alloy Connector accommodation Any TRIM TRIO size 16 contact can be used in any contact position in any connector in the TRIM TRIO size 16 interconnection system : UTP, UTS, UTG, UTO. 6 7

Fibre optic contacts Fibre optic contacts Ordering information Multimode Contact - Silica POF Contacts (Plastic Optical Fibre) contact RMPOF contact RCPOFB Silica Contacts - Multimode contact RMMMOFA contact RCMMOFA STANDARD TOOLING KIT - P/N MG27 The standard tooling kit is made of the part numbers below that can be ordered separately as well. SPECIFIC TOOLING LIST - can be ordered only separately PCF Contacts (Plastic Clad Fibre) contact RMPCF23 contact RCPCF23B Silica Contacts - Monomode contact RMSMOFA contact RCSMOFA Part numbers WC1 WC3 Descriptions Aramid yarn scissors Cutter Part numbers WD36 WD5 Descriptions Stripping tool for Ø.9 mm &.25 mm Stripping tool for Ø 2.2 mm & 1.5 mm WC Alumina blade WL1 Microscope x WD Stripping tool for Ø.2 mm WL Microscope adaptor POF Contact (Plastic Optical Fibre) WD WD Stripping tool for Ø.25 mm Stripping tool for Ø.6 mm WP25 WS2 Polishing tool Crimping tool STANDARD TOOLING KIT - P/N MS The standard tooling kit is made of the part numbers below that can be ordered separately as well. Part numbers WD5 WD25 WM6 WP5 WP13 WP WP1 WP19 Stripping tool Descriptions Automatic stripping tool for Ø.5 mm,.6 mm,.7 mm & 3. mm Ruler Polishing plate Non slip base (to hold the polishing plate) Polishing disk (grain size 9µm) Polishing tool Polishing disk (grain size 3µm) SPECIFIC TOOLING LIST - can be ordered only separately Part numbers WG WG15 WG16 WN5 WN6 WN WN Needle Capsule Syringe Dry air spray Optical paper Dropping bottle Wiping solvent Descriptions WD25 WM6 WP5 WP13 WT WT9 Automatic stripping tool for Ø.5 mm,.6 mm,.7 mm & 3. mm Ruler Polishing plate Non slip base (to hold the polishing plate) Curing oven Protective tube WT5 WG WG WG15 WG16 WN5 WN6 WN WP WP15 Contact support for polymerisation Needle Glue Capsule Syringe Dry air spray Optical paper Dropping bottle Polishing disk (grain size 9µm) Polishing disk (grain size.3µm) Contacts WS2 Crimping plier PCF Contact (Plastic Clad Fibre) STANDARD TOOLING KIT - P/N MG39 Descriptions Stripping tool for Ø 2.2 mm Kevlar scissors Stripping tool for Ø.25 mm Alumina blade Polishing tool Press fit tool Microscope Descriptions Polishing disk (grain size 9µm) Polishing disk (grain size.3µm) Curing oven Polishing plate Non slip base (to hold the polishing plate) Glue 9

Technical information Tooling... 52 Assembly instruction... 5 Rated current & working voltage... 59 UV resistance... 6 Crimping... 6 9 + 1977... 61 619 and IP codes explained... 6 What is NEMA rating?... 66

Tooling Crimptooling table Automatic crimping tools Standard contacts Mecal is leader in manufacturing tooling for crimping terminals over a stripped wire. Established in 1976, Mecal has become one of the world's leading companies dedicated to the design and manufacture of semi automatic production tools for strip fed, open barrel crimp terminals, serving the Automotive, Telecom and Datacomm industry. Souriau has been working in partnership with Mecal for a good number of years. With sales offices located in all major industrial regions of the world, the combined strengths of both organisations has resulted in a truly global solution to all your production tooling needs. Mecal sales network: The extreme environment interconnect specialist from deep sea to deep space. Souriau designs manufactures and markets high performance interconnect solutions for severe environments dedicated to the aerospace, defence, light and heavy industry markets. Mini Applicator Stripper Presses www.mecal.net/eng/retevendita.php Contact size Part number Head Handles RM/RC 2W3 - RM/RC 2W3 - S2RCM RM/RC 1W3 - SM 2W3S - (1) SC 2W3S - (1) #2 1mm #16 1.6mm Contact size # 2.mm # 3.6mm Specific contacts Contact size #16 Ø 1.6mm Longer RM contact #16 Ø 1.6mm Shorter RC contact SM 2WL3S - (2) SC 2WL3S - (2) SM/SC 2W3S - (1) SM/SC 2WL3S - (2) RM/RC 2M1 - RM/RC 2M9 - RM/RC 2M13 - RM/RC 2M - RM/RC 16M23 - RM/RC M5 - RM/RC M3 - SM/SC 2M1 - SM/SC 2ML1 - SM/SC 2M1 - SM/SC 2ML1 - SM/SC 16M1 - SM/SC 16ML1 - SM/SC M1 - SM/SC ML1 - SM/SC 16M11 - SM/SC 16ML11 - Note: endurance of SHANDLES tool = 5 cycles. S2SCM2 S16RCM2 S16RCM16 S16RCM5 S16RCM S16SCM2 S16SCML1 S16SCML11 SHANDLES 56.21.9.2 Part number Tool with separate locator Hand tool Positioner + locator setting 291 57N- / 291 56-1-2 291 59N- / 291 5-2 291 61N- / 291 6-2 M317 VGE77A 291 63N- / 291 62-3 291 65N- / 291 6-3 291 67N- / 291 66-291 361A / 291 36A 3 291 363A / 291 362A 3 291 365A / 291 36A M317 VGE7A 291 367A / 291 366A 5 291 369A / 291 36A 6/7 Part number Hand tools Tool with separate locator (SHANDLES) head Hand tool Positioner + locator setting RM2M1GE1- RM2M9GE1- S16RCM2 RM2M13GE1- RM16M23 GE1- S16RCM16 MH6 MH616 6/ RMM5 GE1- S16RCM5 RMM3 GE1- S16RCM M317 UH2-5 3 RC2M1GE7- /6 RC2M9GE7- S16RCM2 5/6 RC2M13GE7- MH6 MH616G RC2MGE7-5/7 RC16M23GE7- S16RCM16 6/ RCM5GE7- S16RCM5 RCM3GE7- S16RCM M317 UH2-5 3 56.21.9.36 Extraction tools 56 21 9 2 56 21 9 36 Extraction tools RX225GE1 Technical information Coaxial contacts See cabling notice pages 6 to 7. 52 53

Assembly instruction Wire stripping UTS assembly (mounting suggestion) Part number Stripping length Screw contacts L (mm) Contact delivered with connector 5. Power contacts # 291 57-291 59-291 61-291 63-291 56-291 5-291 6-291 62-7 to 291 65-291 67-291 6-291 66 - Power contacts # 291 361-291 363-291 365-291 367-291 369-291 36-291 362-291 36-291 366-291 36 - L 6.5 to 7.5 RM2M1- RM2M9- RM2M13- RM2M- RM16M23- RMM5- RMM3- Part number Stripping length L (mm) Machined contact #16 RC2M1- RC2M9- RC2M13-. RC2M- RC16M23- RCM5- RCM3- Stamped & formed contact #16 SM2M1- SC2M1- SM2ML1- SC2ML1- SM2M1- SC2M1- SM2ML1- SC2ML1- SM16M1- SC16M1- SM16ML1- SC16ML1- SM16M11- SC16M11- SM16ML11- SC16ML11- SMM1- SC16M11- SMML1- SC16ML11- Machined contacts #2 RM2W3- RM2W3- RM1W3- RC2W3- RC2W3- RC1W3- Stamped & formed contact #2 SM2W3- SC2W3- SM2WL3- SC2WL3- SM2W3- SC2W3- SM2WL3- SC2WL3-7.1 6.35.65 6.35. Strip wires, crimp contacts Insert contacts into connector cavities (insert manually or use tool RTM25) Place receptacle in the panel cut-out, with optional gasket Secure receptacle with screws (not supplied) Front mounting Optional coding ring 3mm max Gasket (optional) Rear mounting Optional coding ring 3mm max Gasket (optional) Panel thickness: 2.5mm max UTS 7 assembly (mounting suggestion) Panel Receptacle flange Receptacle flange Panel Strip wires, crimp contacts Insert contacts into connector cavities (insert manually or use tool RTM25) Seat o-ring, place receptacle in the panel cut-out Tighten jam nut Shell size Jam nut torque (Nm) Tool tightening 1.5 19.5 3 22.25 27.15 5 3.19 1 5 36.5 Standard version 3.2 mm max. Ø Wire Discrete wire sealing from 1.7 mm to 3. mm Jam nut Optional coding ring O-ring Panel thickness: 3.2mm max Shell size Nut tightening torque (Nm) 1 1.5 1.5 UTS 6 GN / UTS 7 GN assembly Slide accessories on the cable (make sure to keep compression ring on the grommet) Strip wires and crimp contacts Insert first contact into the grommet (first contact in cavity A, use male contact to pierce the grommet, no tool is required), then insert the contact in the connector cavity A (insert manually or use tool RTM25) Place the grommet and compression ring on the insulator Insert the other contacts Tighten nut (recommended torque: see note) Ø Wire from 1.7 mm to 3. mm Optional coding ring Grommet + Compression ring Nut Technical information 5 55

Assembly instruction UTS 1 JC / UTS 6 JC assembly Mated connector length Slide accessories on the cable Adapter + mounted gasket UTS + UTS6 UTS7 + UTS6 Make sure the seal is positioned as shown. Strip external cable jacket Strip wires and crimp contacts Insert contacts into connector cavities (insert manually or use tool RTM25) Tight adapter with plug, choose right seal (waste the other seal), tight nut with adapter (recommended torque values to be applied according to the table - right) Caution: only one of both delivered gasket should be used! Shell size Recommended jacket strip length (mm) Adapter tightening torque (Nm) Nut tightening torque (Nm) Coding ring Ø Cable range Standard seal Ø Cable range Reducing seal (17) (25) 1.75 2.5/6.5 1.5/5. 21 29 1.5 2 2.5/. 1.5/5. 25 33 2 2.5 5./. 3./9. 29 36 3 2.5 7./. 5./. 1 37 5 3.5 9./1. 7./16. Nut Ø Wire 3.2 mm max. B A UTS + UTS6 EN JC & CJC UTS + UTS6 EN GN UTS7 + UTS6 EN JC & CJC Dimensions overmoulded harnesses UTS7 + UTS6 EN GN Shell size A max B max C max D max 73.2 39.6 77.3 3.7 77.6 39. 1.7 3.5 3.5 7.6.1 1 93.1-97.2 - D C UTS 1 GJC / UTS 6 GJC assembly L1 L Slide accessories on the cable (make sure to keep compression ring on the grommet) Strip external cable jacket Strip wires and crimp contacts Insert first contact into the grommet (first contact in cavity A, the contact pierces the grommet, no tool is required), then insert the contact in the connector cavity A (insert manually or use tool RTM25) Place the grommet and compression ring on the insulator Insert the other contacts Tight adapter with plug, choose right seal (waste the other seal), tight nut with adapter (recommended torque values to be applied according to the table - right) Shell size Recommended jacket strip length (mm) Adapter tightening torque (Nm) Adapter + mounted gasket Grommet + Compression ring Nut tightening torque (Nm) Optional coding ring Ø Cable range Standard seal Ø Cable range Reducing seal (17) (25) 1.75 2.5/6.5 1.5/5. 21 29 1.5 2 2.5/. 1.5/5. 25 33 2 2.5 5./. 3./9. 29 36 3 2.5 7./. 5./. 1 37 5 3.5 9./1. 7./16. Nut Ø Wire from 1.7 mm to 3. mm Shell size UTS UTS7 L max L1 max L max L1 max 5.3 35 6.33 5 56.73 51.65 61.9 51.65 1 Technical information Note : all dimensions are in mm 56 57

A UTS Square flange receptacle Contact size A Extractor #2 RX2D B C D UTS7 Jam nut receptacle Panel cut out E Shell size Extraction tools 15.1 Ø C ±.1 A ±.25 Ø B ±.1 Front Rear mounting mounting Ø D ±.2 E ±.2.5.5.6 13.75 1.3 15.1 17. 17.7 16.5 2.6 3.2 1.2 22.2 22.5 21.2 23. 21. 25.5 25.7 2.3 1 27. 27. 31. 32 3.6 56.21.9.36 Rated current & working voltage Current carrying capacity The current carrying capacity of a connector is limited by the thermal properties of materials used in it's construction. The amount of current that can be handled depends on the size of cable used, the ambient temperature and the heat that is generated inside the connector. Part 3 of the 65 standard determines through a derating curve, the maximum current permissible, which varies from one layout to another (Fig.1 & Fig.2). Wire size plays an important role as well, since they help to dissipate heat and avoid overheating (Fig.1 & Fig.3). Please note that the curve should be adjusted when dealing with potential hot spots, which can occur as a result of unequal loading of current across a number of contacts. As a general rule, it is best to avoid locating power handling contacts in the middle of the connector; try to locate them towards the edge where heat can be dissipated more effectively. Eventually you should find a level which represents the permissible operating range: Fig.1: UTS - 1.5mm² wires 3 2 25 23 2 1 15 13 5 3 2 6 3 2 25 23 2 1 15 13 5 3 Fig.2: UTS - 1.5mm² wires 2 6 #16 RX225GE1 # 56.21.9.2 # 56.21.9.36 Quadrax VGE1-32A 56.21.9.2 RX225GE1 Extraction tools instruction for size 16 RX2D VGE1-32A Fig.3: UTS - 2.5mm² wires 35 33 3 2 25 23 2 1 15 13 5 3 2 6 Current use Limited use Not recommended use The rated current is defined as uninterrupted continuous current that a connector can take when all contacts are energized simultaneously without exceeding the maximum limit of temperature. The earth contact is never loaded. Technical information Special case with the tool RX225GE1: Extraction: A - When setting up in the cell, keep firmly the tool by the hexagonal metallic part and insert tool in cavity. Place the tool into the cavity from front face of the connector, push on the handle, then remove the contact.. B - Push the tool by the handle to extract the contact. 5 59

UV resistance Underwriter Laboratories Solar radiation affects all materials, but plastics can be susceptible to extreme degradation over time. The choice of materials for the UTS series was therefore a critical consideration. All over the world we are not exposed to the same amount of energy given by the sun. The chart shown here clearly illustrates this. So we performed test according to the ISO 92-2 and simulated 5 years exposure to outdoor environments (temperature, humidity, etc...) After this period there was no significant colour variation, no crazing, no cracking and no major variation of mechanical properties. One of the key factors which affects the performance of a connector, is the way contacts are terminated. Crimped connections are nowadays seen as the best solution to ensure quality throughout the lifetime of the product. Here are some reasons why we recommend this method of termination for UTS connectors: Advantages (Extract from the 6352-2): - Efficient processing of connections at each production level - Processing by fully-automatic or semi- automatic crimping machines, or with hand operated tools - No cold-soldered joints - No degradation of the spring characteristic of female contacts by the soldering temperature - No health risk from heavy metal and flux steam - Preservation of conductor flexibility behind the crimped connection - No burnt, discolored and overheated wire insulation - Good connections with reproducible electrical and mechanical performances - Easy production control SM2M1- SC2M1- SM2M1- SC2M1- SM16M1- SC16M1- Wire crimp Insulation crimp AWG Ø wire T T wire W ±.25 min max min max 2.762 1.59.737 1.575 1.27 1.52 26.762 1.59.9 1.575 1.27 1.52 2.6 1.59.9 1.575 1.372 1.626 22.965 1.575 1.16 2.3 1.676 2.235 2 1.67 1.575 1.16 2.3 1.676 2.235 1 1.372 2.667 3.175 16 1.73 2.6 3.175 9 6 3-3 - 6-9 - 1-15 - 2 Yearly mean of daily irradiation in UV (2- nm) on horizontal plane (J/cm²) (199-2) 3 Crimping - 9-6 - 3 3 6 9 15 1 5 6 7 9 1 To ensure that the crimp tooling is performing according to original specifications, it is important to carry out regular checks. A common way to check the performance of tooling is with a simple pull test, ideally using a dedicated electric pull tester. Minimum recommended full forces are indicated in the tables below: Conductor cross-section Pull out force MM² AWG N.5 3 6. 2 11. 26 15. 1.22 2 2.25 32.32 22.5 2 6.75 5.2 1 9 1. W T 13 15 Conductor cross-section Pull out force MM² AWG N 1.3 16 135 1.5 15 2.1 2 2.5 23 3.3 275. 3 5.3 355 6. 36. 37. 3 W 16 17 1 19 T J/cm² There are two main standards for industrial connectors: 9 & 1977 9 This standard is dedicated to plastics flammability. It characterises how the material burns in various orientation and thicknesses. The UTS series has been rated at V- & HB. Procedure: A specimen is supported in a vertical or horizontal position and a flame is applied to the bottom of the specimen. The flame is applied for ten seconds and then removed until flaming stops, at which time the flame is reapplied for another ten seconds and then removed. Two sets of five specimens are tested. The two sets are conditioned under different conditions. V- Vertical burning: Specimens must not burn with flaming combustion for more than seconds after either test flame application. Total flaming combustion time must not exceed 5 seconds for each set of 5 specimens. Specimens must not burn with flaming or glowing combustion up to the specimen holding clamp. Specimens must not drip flaming particles that ignite the cotton. No specimen can have glowing combustion remain for longer than 3 seconds after removal of the test flame. HB Horizontal burning: A material classed HB shall not have a burning rate exceeding mm per minute over a 75 mm span for specimens having a thickness of 3. to 13 mm. A material classed HB shall not have a burning rate exceeding 75 mm per minute over a 75 mm span for specimens having a thickness less than 3. mm. A material classed HB shall cease to burn before the mm reference mark. 5 ~ Wire gauze 5 ±1 mm 25 ±1 mm Cotton 5 Material Material 5 ±1 mm Wire gauze Technical information 6 61

1977 Underwriter Laboratories There are several standards which deal with plug and receptacle. Each of them is only for a small area of applications. It could be telecommunication, Etc. The 1977 covers single and multipole connectors intended for factory assembly. Requirements apply to devices in taking into account intensity and voltage. There a categories as follows:.3 A 31 A Type Tybe 1B 3 V (2 V peak) Type 1A Type 2 6 V 1977 Spacing: For a 25V max connector, distance through air or over material shall be 1.2mm whereas from 25V to 6V connector the spacing is 3.2 minimum. These distances have to be taken between uninsulated live parts as shown in the matrix below: Applicability of spacing requirements Underwriter Laboratories Type Uninsulated live part - uninsulated Uninsulated live part - uninsulated Uninsulated live part - exposed live part of opposite polarity grounded metal part dead metal part No No No 1A Yes Yes Yes 1B Yes Yes No 2 Yes Yes Yes 3 Yes Yes Yes Yes Yes Yes An alternative way to determine voltage rating is with the Dielectric-Withstand test. If during one minute there is no arc-over or breakdown the rated voltage is given as given below: 2 A Type 3 a) 5 volts for a type 1B device b) volts plus twice rated voltage for types 1A, 2, 3 and devices. A Type According to above table, the level of performance that has to be reached could be different. Most of them are explained in the following page. Insulating materials: Material uses for electrical insulation, as a minimum, have to comply with the characteristics shown below: Minimum ratings for polymeric materials Type Flame rating Relative thermal index (RTI) Electrical/mechanical w/o impact * / ** - 5/5 1A HB 5/5 1B HB 5/5 2 HB 5/5 3 HB 5/5 HB 5/5 Assembly: * The RTI of the material shall not be lower than the temperature measured during the Temperature Test. ** For a thickness less than that for which a value has been established, the RTI of the minimum thickness with an established value shall be used. Connector has to be keyed to prevent any mismating that can damage the machine or hurt the user. In the same way, plugs and sockets have to be equipped to protect persons against contact with live parts. Finally the identified grounding contact shall be located so that the corresponding electrical continuity has to be completed before any other contact. Marking: A device shall be legibly marked with the manufacturer's trade name, trade mark, or other descriptive marking by which the organisation responsible for the product may be identified. (Exception: If the device is too small, or where the legibility would be difficult to attain, the manufacturer s name, trademark, or other descriptive marking may appear on the smallest unit container or carton) The following shall be marked on the device or on the smallest unit container or carton or on a stuffer sheet in the smallest unit container or carton: a) The catalogue number or an equivalent designation b) The electrical rating in both volts and amperes, if assigned c) Whether ac or dc, if restricted d) Flammability class, if identified Example - Marking for the arrangement -3: A 5V 9 V- Technical information 62 63

619 The norm is dedicated to connectors with rated voltage above 5V and up to V and rated currents up to 5A per contact. But depending of your application connectors should be compliant with another standard. This has to be double checked with the customer. There are lot of constructional requirements and performances specified in that standard. Most of them are illustrated in greater details hereafter. Provisions for earthing: The UTS connector is intended to be used on Class II systems. Even if the purpose of our connector is not to interrupt current, we often see a need to add a protective earth contact. Then this one shall be a First mate, last break style. Critically, among all of the normal assumptions we make in designing a connector, this contact has to be considered as a live part and must be protected against electric shock by double or reinforced insulation. IP Code: IP is a coding system defined by the 6529 to indicate the degrees of protection provided by an enclosure. The aim of this is to give information regarding the accessibility of live parts against ingress of water and other foreign bodies. 1 st digit Degree of protection 2 nd digit Degree of protection No protection against accidental contact. No protection against water. No protection against solid foreign bodies. 1 Protection against contacts with any large area by hand and against large solid foreign bodies with a diameter bigger than 5 mm. 2 Protection against contacts with the fingers. Protection against solid foreign bodies with a diameter bigger than mm. 3 Protection against tools, wires or similar objects with a diameter bigger than 2.5 mm. Protection against small solid bodies with a diameter bigger than 2.5 mm. 1 Drip-proof. Protection against vertical water drips. 2 Drip-proof. Protection against water drips up to a 15 angle. 3 Spray-proof. Protection against diagonal water drips up to a 6 angle. As 3 however diameter is bigger than 1 mm. Splash-proof. Protection against splashed water from all directions. 5 Full protection against contacts. Protection against interior injurious dust deposits. 6 Total protection against contacts. Protection against penetration of dust. UTS offers high sealing performance IP6 / 69K Even in dynamic situations. 619 ed.2. Copyright 2 Geneva, Switzerland.www.iec.ch" 666-1 ed.2. Copyright 27 Geneva, Switzerland.www.iec.ch 5 Hose-proof. Protection against water (out of a nozzle) from all directions. 6 Protection against temporary flooding. 7 Protection against temporary immersions. Protection against water pressure. Pressure to be specified by supplier. 9K Code letters (international Protection) First digit (foreign bodies protection) IP 6 Second digit (water protection) In addition to the 6529 we conjointly use the DIN 5 part 9 which are dedicated to road vehicles. The main differences are: First digit: 5 replaced by 5K, 6 by 6K. In the DIN the tested equipment is not depressurized as it is in the. Second digit: 5K and 6K has been added and are equivalent respectively to 5 and 6 but with higher pressure. 9K which represents the High pressure cleaning. High pressure hose-proof. Protection against high pressure water (out of a nozzle) from all directions. Overvoltage 619 UTS connectors are qualified to be used on systems rated at Overvoltage category III Per the 666-1 (formely VDE 1) each category is linked to the end application and where the device will be implemented: Category IV (primary overcurrent protection equipment): Origin of the installation Category III (Any fixed installation with a permanent connection) Fixed installation and equipment and for cases where the reliability and the availability is subject to special requirements Category II (Domestic applicances): Energy consuming equipment to be supplied from the fixed installation Category I (Protected electronic circuit): For connection to circuit in which measures are taken to limit transient overvoltage. Pollution degree Per the 666-1 (formerly VDE 1) the environment affects the performance of the insulation. Particles can build a bridge between two metal parts. As a rule dust mixed with water can be conductive and more generally speaking metal dust is conductive. Finally, the standard defines levels of pollution: Degree 1 (Air conditioned dry room): No pollution or only dry, non conductive pollution occurs. The pollution has no influence. Degree 2 (Personal computer in a residential area): Only non conductive pollution occurs except that occasionally a temporary conductivity caused by condensation is to be expected. Degree 3 (Machine tools): Conductive pollution occurs or dry non-conductive pollution occurs which becomes conductive due to condensation which is to be expected. Degree (Equipments on roof, locomotives): Continuous conductivity occurs due to conductive dust, rain or other wet conditions. Finally, the harsher the environment is, the longer clearance and creepage distances should be. Nonetheless, according the 619, enclosure rated at IP5 or higher can be dimensioned for a lower pollution degree. This applies to mated connectors disengaged for test and maintenance. Marking The marking should give enough details to the user to know what the main characteristics are and without going deep in technical documentation. Below examples identify the suitability of the connector: Example 1: Marking of a connector with rated current 16A, rated voltage V, rated impulse voltage 6kV and pollution degree 3, 2 and 1 for use in any system, preferably unearthed or delta-earthed systems: 16A V 6kV 3 16A V 6kV 3 Example 2: Marking of a connector with rated current 16A, rated insulation voltages line-to-earth 25V, line-to-line V, rated impulse voltage kv and pollution degree 3, 2 and 1 for use in earthed systems: 16A 25V V kv 3 16A 25V V kv 3 Technical information 6 65

What is NEMA rating? NEMA ratings vs IP ratings Whereas IP ratings only consider protection against ingress of foreign bodies - first digit - and ingress of water (second digit), NEMA ratings consider these but also verify protection from external ice, corrosive materials, oil immersion, etc. The correlation between NEMA & IP being limited only to dust and water, we can state that a NEMA type is equivalent to an IP rating but it is not possible to say the contrary. Below a list of some NEMA standards: Enclosure rating Type 1 Type 3 Type 3R Type 3S Type Type X Type 6 Type Type 13 IP2 IP22 IP55 IP6 IP65 IP66 IP67 indicates compliance Type 6 rating can be either Type 6 or Type 6P - please see below: 6 IP67 Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against incidental contact with the enclosed equipment, falling dirt, hosedirected water, the entry of water during occasional temporary submersion at a limited depth and damage from external ice formation. 6P IP67 Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against incidental contact with the enclosed equipment, falling dirt, hose-directed water, the entry of water during prolonged submersion at a limited depth and damage from external ice formation. Technical information 66 67

Annexes #16 coaxial contacts - cabling notices... Glossary of terms... Coordinates for PC Tail terminations... Stand off dimensions - Drilling pattern (PCB view)... Discrimination/Keying methods... 7 77 7 1

#16 coaxial contacts Coaxial cable - Contact monocrimp and multipiece Twisted cable - Contact monocrimp and multipiece Cable type Impedance Contact type Ø over jacket Ø over dielectric Inner cond size inch mm inch mm Ext. Ø mm Ø outer braid inch mm contact kit for coaxial cable contact kit for coaxial cable Cable type Contact type Inner AWG cond Ø over jacket (single wire) Inner cond size inch mm Stranded definition Ext. Ø mm inch Ø outer braid mm contact kit for coaxial cable contact kit for coaxial cable RG161/U 75.9 2.29.57 1.5 RG179A/U 75.5 2.67.63 1.6.3. 2.13 max RG179B/U 75.5 2.67.63 1.6.3. 2.13 max R G17/ U 75.11 2.79 max.6 1.52.3 RG1/U 5 Multi piece.11 2.79 max.6 1.52.51.7 1.9 max RG17/U 5.11 2.92.6 1.52.. 2.2 max AMPHENOL 21-59 5.5 2.67.6 1.52. RG196/U 5. 2.3 max.3.6.3 RG17A/U 5.75 1.91.3.6.3.5 1.37 max RG/1A/U 5 KX21TVT (europe) RG17 B/U RMDXKD2 RCDXK1D2.1 2.79.6 1.52.51.7 1.9 max RMDX6-36D2 RCDX6-36D2 5.75 1.91.3.6.3.5 1.37 max RMDX6-3D2 RCDX6-3D2 RG17 / BU 5.75 1.91.3.6.3.5 1.37 max RMDX6-5D2 RCDX6-16D2 RG17/U 5 Mono.115 2.92.6 1.52.. 2.2 max RMDX6-32D2 RCDX6-32D2 crimp RG1A/U 5.11 2.79.6 1.52.51.7 1.9 max RMDX6-36D2 RCDX6-36D2 RG316/U 5.7 2.72.6 1.52.51.7 2.5 max RMDX6-36D2 RCDX6-36D2 raychem 52A3111 5. 3.5.3 2.11.6.97 2.6 RMDX6-52D2 RCDX6-52D2 raychem 526e16 5.3 2.11.5 1.27..67 1.7 RMDX6-36D2 RCDX6-36D2 surprenant pn 13 - PRD PN 27AS- C13-1 - Multi piece.1 2.5.5 1.7.3 RMDXKD2 RCDXK1D2.3 2.62.6 1.52.51.7 1.9 RMDX6-1D2 RCDX6-1D2 PRD PN 27AS-C51 -.92 2.3.5 1.27.6.67 1.7 RMDX6-1D2 RCDX6-1D2 JUDD C151392 -.7 2.13.5 1.27..66 1.67 RMDX6-36D2 RCDX6-36D2 CDC PIN229392 -.9 2.29. 1.22.3.6 1.63 RMDX6-6D2 RCDX6-16D2 CDC PIN229392 -.9 2.29. 1.22.3.6 1.63 RMDX6-5D2 RCDX6-16D2 CDC PIN2567 -. 2.6.67 1.7.3.3 2.11 RMDX6-5D2 RCDX6-16D2 ampex - Mono.1 2.9.75 1.91.3.9 1.29 RMDX6-32D2 RCDX6-32D2 TI PN 925 - crimp.7 1.7.3.96..5 1.37 RMDX6-2D2 RCDX6-2D2 Honeywell PN 562 -. 3.5.77 1.96.1 solid.96 2. RMDX6-26D2 RCDX6-26D2 - -. 2.6.67 1.7.3 2.11 RMDX6-5D2 - - -.9 2.29. 1.22.3 1.63 RMDX6-5D2 - - -.1 2.9.75 1.91.3 1.29 RMDX6-32D2 RCDX6-32D2 - -.7 1.7.3.96. 1.37 RMDX6-2D2 RCDX6-2D2 - -. 3.5.77 1.96.1 2. RMDX6-26D2 RCDX6-26D2 2#2 stranded mil w 167 type B 2.9 2 #2 solid mil-w-76 type LW 2.7 2 #26 stranded mil w 76 type LW or mil w167 type b&e Multi 26.3 piece 2 #2 solid mil-w-2/3 2.2 TWISTED PAIR 1/.21 SOLID MIL w 76 TYPE lw or MIL W 167 26. twisted pair solid mil w 2/3 2.2 #2 7/.36 per Hitachi spec ec-711 (13-22) 1.2 max 1. max 1.9 max.71 max 1. max.71 max Mono #2 7/. 2.9 1.2 7/. - - - crimp 7/. - - RMDXKD2 RCDXK1D2 1/.21 - - RMDXKD2 RCDXK1D2 7/.63.16 - - RMDXKD2 RCDXK1D2 - - RMDXKD2 RCDXK1D2 1/.21.511 - - RMDXKD2 RCDXK1D2 1/.6.32 - - RMDXKD2 RCDXK1D2 -.6 1.17 7/.36 - - - 221 -.2.71 - - - - #3 solid -.25.6 - - - - #26 7/.63 26.2.71 7/.63.16 - - #26 19/. 26.9 1.2 19/. - - - #2 19/.5 2.57 1.5 19/.5 - - - RMDX6-31D2 + YORX9 RMDX6-31D2 + YORX9 RMDX6-15D2 + YORX9 RMDX6-31D2 + YORX9 RMDX6-19D2 + YORX9 RMDX6-19D2 + YORX9 RMDX6-19D2 + YORX9-26 - 1.25 - - - 19x.1 RMDX6-19D2 + YORX9-2 - 1.25 - - - 7x.2 RMDX6-19D2 + YORX9-2 - 1.5 - - - 19x.13 RMDX6-19D2 + YORX9-26 -.7 - - - 7x.16 RMDX6-31D2 + YORX9 RCDX6-31D2 + YORX9 RCDX6-31D2 + YORX9 RCDX6-15D2 + YORX9 RCDX6-31D2 + YORX9 RCDX6-19D2 + YORX9 RCDX6-19D2 + YORX9 RCDX6-19D2 + YORX9 RCDX6-19D2 + YORX9 RCDX6-19D2 + YORX9 RCDX6-19D2 + YORX9 RCDX6-31D2 + YORX9 Annexes 7 71

#16 coaxial contacts Twisted pair cable multipiece contact cabling Twisted pair cable monocrimp contact cabling Cable reference 2#2 stranded mil w 167 type B 2 #2 solid mil-w-76 type LW 2 #26 stranded mil w 76 type LW or mil w167 type b&e 2 #2 solid milw-2/3 TWISTED PAIR 1/.21 SOLID MIL w 76 TYPE lw OR MIL W 167 twisted pair solid mil w 2/3 contact Strip lengths of cable Contact type Multi piece 6.35 ±.1 contact contact Crimp tool Die set Stop bushing Inner conductor Cable strip length Braid crimp crimp A B C g dim t dim g dim t dim RMDXKD2 RCDXK1D2 MS-1J - - See assembly notice Outer hyring YOC-7 Twisted pair adapter YORK-9 Inner supporting sleeve RCDXB-55-1 Inner pin RMD26L-1 Outer female contact RCDX6-2 Cable reference #2 7/.36 per Hitachi spec ec-711 (13-22) Contact type contact contact Crimp tool Die set Stop bushing Inner conductor Cable strip length Braid crimp crimp A B C g dim t dim g dim t dim S- SL-5.7 6.1.32 22 S- SL-5 3.9 6.1 3.16 #3 solid S-3 SL-5.7 6.1.6 #26 7/.63 S- SL-5.7 6.1.6 #26 19/. Mono RMDX6-31D2 RCDX6-31D2 MS-1J crimp + YORX9 + YORX9 MSG ASSY'Y.7 6.1.6 #2 7/. TOOL DIE SET STOP BUSHING.7 6.1.6 MS-1J TOOL #2 19/.5.7 6.1.6 AWG26 (19x.1) AWG2 (7x.2) AWG2 (19x.13) AWG26 (7x.16) S- SL-15 MSG crimping kit.7 6 1.3 to 1. 1.3 to 1.17 1.22 to 1. 1.3 to 1.17 1.22 to 1.17 1.22 to 1.17 1.22 to 1.17 1. to 1.22 1. to 1.22 1.35 to 1.22 1. to 1.22 1.35 to 1.22 1.35 to 1.22 1.35 to 1.22 2.97 to 2. 2.97 to 2. 2.97 to 2. 2.97 to 2. 2. to 2.79 2. to 2.79 2. to 2.79 3.7 to 2.9 3.7 to 2.79 3. to 2.95 3.7 to 2.9 3. to 2.97 3. to 2.97 3. to 2.97 7.95 ±.1 13.9 ±.1 Conductor "W" Conductor "X" Step 1: Step 2: Step 3: Twisted pair adapter Select appropriate monocrimp coax twisted pair contact and cable combination. Select appropriate crimp tooling (hand tool, S-die set, stop bushing). Strip the twisted pair cable to the designated wire strip lengths. Insert the stripped cable into the contact. One cable is to be inserted into the inside diameter of hyring, and pushed forwaerd into the inner contact. The second cable is to be inserted between the outside diameter of hyring and the inside diameter of the outer contact body. Crimp the contact. See cable strip lengths Outer hyring Supporting sleeve Cable strip length RMDX6 coax contact contact Outer male contact RMDX6-2 Inner socket RFD26L-1 Inner supporting sleeve RMDXB-55-3 Twisted pair adapter YORK-9 Outer hyring YOC-7 Conductor "Y" 7.95 ±.1 Strip lengths of cable A B C 16 min. RCDX6 coax contact Conductor "Z" 7.95 ±.1 15.5 ±.1 Step 1: Step 2: Step 3: G Twisted pair adapter Locking louver typical 5.9 ±.1 7.5 G Inner supporting sleeve Outer hyring Grounding louver typical.25 ±.5 7.5 ±.1 When using solid wire flatten conductor "X" and "Z" using N2FL-1 die as shown 15.5 ±.1 7.95 ±.1 Braid crimp (G) to be measured with die set fully closed Inner conductor crimp (G) to be measured with die set fully closed Annexes Note : all dimensions are in mm Note : all dimensions are in mm 72 73

#16 coaxial contacts Multipiece male contact with coax cable Cable reference Outer contact Hyring complementary compoments Crimp tool Die set Stop bushing Inner contact Die set Stop bushing Cable strip length A B C RG161U.37 7.95 15. R G 179 S23D2.37 7.95 15. RG17U YOC7.37 7.95 15. RG1/U.37 7.95 15. S26D2 RG17/U :.37 7.95 15. RG17A/U YOC7 + MS-1J S22-1 SL7-1 RFD26L1D2 SL6D2 7.5 9. 17.53 RMDXKD2 S23D2 RG196U RMDXB553 7.5 9. 17.53 AMPHENOL -.37 7.95 15. 21-59 YOC7 surprenant -.37 7.95 15. pn 13 Multipiece female contact with coax cable Cable reference Outer contact Hyring complementary compoments Crimp tool Die set Stop bushing Inner contact Die set Stop bushing Cable strip length A B C RG161U S23D2.37 11.13 R G 179.37 11.13 RG17U YOC7.37 11.13 S23D2 RG1/U.37 11.13 RG17/U :.37 11.13 RG17A/U YOC7 + MS-1J S22-1 SL7-1 RMD26L1D2 SL6D2 6.35-11.13 RCDXK1D2 S23D2 RG196U RMDXB553 6.35 11.13 AMPHENOL -.37 11.13 21-59 YOC7 surprenant -.37 11.13 pn 13 Multipiece kit details Cable stip length Multipiece kit details Cable stip length RMDX62D2 Body contact RCDX62D2 Body contact RMDXKD2 includes RFD26L1D2 YOC-7 RMDXB553 Inner contact Outer hyring Inner supporting sleeve Dielectric diameter A B C RCDXK1D2 includes RMD26L1D2 YOC-7 RCDXB553 Inner contact Outer hyring Inner supporting sleeve Dielectric diameter A B C Contact assembly with dielectric diameter over 1.mm - without inner supporting sleeve Contact assembly with dielectric diameter over 1.mm - without inner supporting sleeve Outer male contact RMDX6-2 Inner socket RFD26L-1 Outer hyring YOC-7 7.95 ±.1.37 ±.1 15. ±.1 Strip lengths of cable Strip lengths of cable 11.13 ±.1.37 ±.1 Outer hyring YOC-7 Inner pin RMD26L-1 Outer female contact RCDX6-2 Step 1: - Assemble outer hyring onto cable - Assemble inner socket to inner conductor and crimp Step 2: - Insert the assembly into the outer male contact until the inner socket snaps into place - The cable braid (shield) should now cover the barrel of the outer male contact as shown Step 3: - Slide outer hyring forward against spring and crimp in place as shown Locking louver typical Step 1: - Assemble outer hyring onto cable - Assemble inner pin to inner conductor and crimp Step 2: - Insert the assembly into the outer female contact until the inner pin snaps into place - The cable braid (shield) should now cover the barrel of the outer female contact as shown Step 3: - Slide outer hyring forward against spring and crimp in place as shown Grounding louver typical Contact assembly with dielectric diameter under 1.mm - with inner supporting sleeve Contact assembly with dielectric diameter under 1.mm - with inner supporting sleeve Outer male contact RMDX6-2 Inner socket RFD26L-1 Inner supporting sleeve RMDXB-55-3 Outer hyring YOC-7 9. ±.1 7.5 ±.1 17.53 ±.1 Strip lengths of cable Strip lengths of cable 11.13 ±.1 6.35 ±.1 Outer hyring YOC-7 Supporting sleeve RCDXB-55-1 Inner pin RMD26L-1 Outer female contact RCDX6-22 Step 1: - Assemble outer hyring onto cable - Assemble supporting sleeve over dielectric and under braid - Assemble inner socket to inner conductor, push back against sleeve and crimp Step 2: - Insert the assembly into the outer male contact until the inner socket snaps into place - The cable braid (shield) should now cover the barrel of the outer male contact as shown Step 3: - Slide outer hyring forward against spring and crimp in place as shown Locking louver typical Step 1: - Assemble outer hyring onto cable - Assemble supporting sleeve over dielectric and under braid - Assemble inner pin to inner conductor, push back against sleeve and crimp Step 2: - Insert the assembly into the outer female contact until the inner pin snaps into place - The cable braid (shield) should now cover the barrel of the outer female contact as shown Step 3: - Slide outer hyring forward against spring and crimp in place as shown Supporting sleeve Outer hyring Grounding louver typical Outer hyring Supporting sleeve Annexes Note : all dimensions are in mm Note : all dimensions are in mm 7 75

#16 coaxial contacts Coax cable with monocrimp contact cabling Cable reference contact contact Crimp tool Die set Stop bushing Inner conductor Cable strip length Braid crimp crimp A B C g dim t dim g dim t dim CDC PIN229392 RMDX6-6D2 RCDX6-16D2 S- SL-5.19 5.97.51 1.3/1.17 1./1.22 2.77/2.6 3.2/2. CDC PIN229392 RMDX6-6D2 RCDX6-16D2 S-7 SL-5 5. 6.35.9 1.3/1.17 1./1.22 2.77/2.6 3.2/2. CDC PIN2567 RMDX6-5D2 RCDX6-16D2 S- SL-5 5. 6.35.9 1.3/1.17 1./1.22 2.97/2. 3./2.95 KX21TVT (europe) RG17 B/U RMDX6-3D2 RCDX6-3D2 S-2 SL-5 5. 6.35.9 1.3/1.17 1.32/1.17 2./2.7 3.7/2.9 RG17 / BU RMDX6-5D2 RCDX6-16D2 S-7 SL-5 5. 6.35.9 1.3/1.17 1./1.22 2.77/2.6 3.2/2. ampex RMDX6-32D2 RCDX6-32D2 S- SL-5 5. 6.35 11.6 1.3/1.17 1./1.22 2.97/2. 3./2.95 TI PN 925 RMDX6-2D2 RCDX6-2D2 S-2 SL-5 5. 6.35.9 1.35/1.19 1.2/1.27 2.7/2.7 3.7/2.9 RG17/U RMDX6-32D2 RCDX6-32D2 S- SL-5 5. 6.35 11.6 1.3/1.17 1./1.22 2.97/2. 3./2.95 Honeywell PN 562 RMDX6-26D2 RCDX6-26D2 S-2 SL-5 5. 6.35.9 1.35/1.19 1.2/1.27 2.7/2.7 3.7/2.9 RG1A/U RMDX6-36D2 RCDX6-36D2 S- SL-5 5. 6.35 11.6 1.3/1.17 1./1.22 2.97/2. 3./2.95 RG316/U RMDX6-36D2 RCDX6-36D2 S- SL-5 5. 6.35 11.6 1.3/1.17 1./1.22 2.97/2. 3./2.95 PRD PN MSG ASSY'Y RMDX6-1D2 RCDX6-1D2 5. 6.35.9 1.22/1.17 1.35/1.22 2.92/2.79 3./2.97 27AS-C13-1 TOOL DIE SET MS-1J STOP BUSHING PRD PN 27AS-C51 RMDX6-1D2 RCDX6-1D2 MS-1J TOOL 5. 6.35.9 1.22/1.17 1.35/1.22 2.92/2.79 3./2.97 raychem 52A3111 RMDX6-52D2 RCDX6-52D2 S- SL-5 5. 6.35 11.6 1.37/1.27 1.5/1.32 2.92/2.79 raychem 526e16 RMDX6-36D2 RCDX6-36D2 MSG ASSY'Y 5. 6.35.9 1.22/1.17 1.35/1.22 2.92/2.79 3./2.97 JUDD C151392 RMDX6-36D2 RCDX6-36D2 TOOL DIE SET STOP BUSHING MS-1J TOOL 5. 6.35.9 1.22/1.17 1.35/1.22 2.92/2.79 3./2.97 inner cond. #3, braid diam 2.6 RMDX6-5D2 - S- SL-5 5.1 6.35.9 - - - - inner cond. #3, braid diam 2.29 RMDX6-5D2 - S-7 SL-5.2 6.35.5 - - - - inner cond. #2, braid diam 2.9 RMDX6-32D2 RCDX6-32D2 S- SL-5 5.1 6.35 11.7 - - - - inner cond. #26, braid diam 1.7 RMDX6-2D2 RCDX6-2D2 S-2 SL-5 5.1 6.35.9 - - - - inner cond. #26, braid diam 3.5 RMDX6-26D2 RCDX6-26D2 S-2 SL-5 5.1 6.35.9 - - - - Clearance Per the 666-1 it is the shortest distance between two conductive parts even over the air. Creepage distance Per the 666-1 it represents the shortest distance along the surface of the insulating material between two conductive parts. Working voltage Per the 666-1 it is the highest r.m.s. value of A.C. or D.C. voltage across any particular insulation which can occur when the equipment is supplied at rated voltage. Rated impulse voltage Impulse withstands voltage value assigned by the manufacturer to the equipment or to a part of it characterizing the specified withstand capability of its insulation against transient overvoltage. Working current It is the maximum continuous and not interrupted current able to be carried by all contacts without exceeding the maximum temperature of the insulating material. Transient voltage Extract from the 666-1: Short duration overvoltage of a few millisecond or less, oscillatory or non-oscillatory, usually highly damped. Glossary of terms Air gap Creepage distance CTI (Comparative Tracking Index) The CTI value is commonly used to characterize the electrical breakdown properties of an insulating material. It allows users to know the tendency to create creepage paths. This value represents the maximum voltage after 5 drops of ammonium chloride solution without any breakdown. RTI (Relative temperature Index): Extract from s website: Maximum service temperature for a material, where a class of critical property will not be unacceptably compromised through chemical thermal degradation, over the reasonable life of an electrical product, relative to a reference material having a confirmed, acceptable corresponding performance defined RTI. - RTI Elec: Electrical RTI, associated with critical electrical insulating properties. - RTI Mech Imp: Mechanical Impact RTI, associated with critical impact resistance, resilience and flexibility properties. - RTI Mech Str: Mechanical Strength (Mechanical without Impact) RTI, associated with critical mechanical strength where impact resistance, resilience and flexibility are not essential Select appropriate cable and contact combination. Select appropriate crimp tooling (hand tool, S-die set, stop bushing). Strip coax cable to the designated wire strip lengths. Insert the stripped coax into the rear of the contact. Crimp the contact. See cable strip lengths Cable strip length RMDX6 coax contact A B C RCDX6 coax contact Annexes 76 77

Drilling patterns (terminations viewed from male rear face, soldering side) Hole size :.9 mm min. (# 2) + Hole sizes : 1.3 mm min. (# 16) hole position tolerance. O Ø. D2 D3 D3A/D9 D D5 D D15 D33 D6 D7 D1 D19 1D11 D9 D2 D3 1D3 1D32 D D D Annexes 7 79