TMC Semi-trailer Landing Gear Service Manual

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Transcription:

TMC Semi-trailer Landing Gear Service Manual The Group

Disclaimer Versioning The author and publisher have made their best efforts to prepare this manual, and the information contained in this manual is current at time of printing (as specific at the later section of this sheet). However, TMC s policy is one of continuous development. We therefore reserve the right to change or modify the specifications without prior notification. No part of this manual may be stored in a retrieval system, transmitted, or reproduces in any way, including but not limited to photocopy, photograph, magnetic or other record, without the prior agreement and written permission of the author and its respective company. TMC and the TMC logo are trademarks of TMC Axle Manufacturing Sdn. Bhd. in Malaysia and also TMC branches at other countries. Version Number: v 1.0.0 Version Date: November 04

Landing Gear Operations Landing Gear Operations Installation Semi-trailer landing gear is an important safety component when the prime mover is removed. Furthermore, such gear is subject to high loads while coupling or uncoupling is going on. For that reason, careful installation is required. Prior to installing the landing gear, both legs must be fully retracted thus utilizing full lift after the connecting shaft has been installed and ensuring simultaneous ground contact and uniformly distributed load on both supports. The legs have to be perpendicular and aligned relative to each other to prevent any impeded motion of the connecting shaft through stress. To relieve the screws it is recommended to provide stops above the screw-on plates. A most important aspect is to provide a sufficient propping of the legs in longitudinal as well as lateral direction as shown in Figure 1. The angle between the longitudinal and lateral struts and the leg should be at least 45 and appropriately dimensioned to withstand a shearing force of 3 tons. Operational Instructions Extending the landing gear To operate the landing gear, take crank handle from bracket and engage on shaft. Change into high gear by drawing out crank shaft using crank handle. Extend landing gear to touch the ground. Change to low gear by pushing in crankshaft using crank handle. Raise semi-trailer body to desired height. Retracting the landing gear To connect trailer to prime mover, operate landing gear in reverse order. Maintenance The gear boxes of the landing gears are already filled with grease at delivery and should therefore only be lubricated if handle becomes difficult to turn, using the grease nipples provided. WARNING Prior to painting, cover up or retract inner tube. Page 3 of 5

Landing Gear Part List Landing Gear Part List Spare Part List ITEM QTY PART NO. DESCRIPTION 1 1 LG285001 Upper Housing LH 2 1 LG285002 Upper Housing RH 3 2 LG285003 Retracting Tube Assy C/W Grease Tube 4 1 LG200001 Universal Crank 5 1 LG200002 Crank hanger 6 2 LG200003 Strut bracket 7 11 LG240001 Screw, Cover and Gearbox 8 2 LG200004 Cover 9 2 LG220001 Pinion Gear 10 3 LG220002 Woodruff Key 11 2 LG240002 Thrust Washer 12 2 LG240003 Thrust Washer LH 13 2 LG240004 Groove Pin 14 2 LG220003 Bevel Gear 15 2 LG240005 Washer 16 3 LG240006 Grease Fitting 17 2 LG200016 Shift Shaft Support 18 2 LG220004 Thrust Bearing 19 2 LG200005 Collar 20 2 LG220005 Cover Gasket 21 1 LG200006 Jack Shaft LH 22 4 LG240007 Roll Pin 23 3 LG240008 Bolt Crank and Cross Drive 24 2 LG240009 Hex-Heavy Duty Bolt 25 5 LG240010 Self-Locking Nut 26 6 LG240011 Flat Washer 27 1 LG200007 Gearbox Half-Outside 28 1 LG200008 Gearbox Half-Inside 29 1 LG220006 Gasket 30 1 LG220007 Input Gear 31 1 LG220008 Output Gear 32 1 LG200009 Jack Shaft RH 33 1 LG200010 Spacer Bushing 34 1 LG220009 Idler Gear 35 1 LG240012 Groove Pin 36 1 LG200011 Shift Shaft 37 1 LG240013 Shift Lock Spring 38 1 LG240014 Shift Lock Ball 39 2 LG200012 Bushing 40 1 LG200013 Shoe Boss 41 2 LG200014 Shoe Axle 42 2 LG200015 Shoe Page 4 of 5

TMC Axle Manufacturing Sdn. Bhd. No 79 & 81 Jalan 5/10B Spring Crest Industrial Park 68100 Batu Caves Kuala Lumpur Malaysia Ph +6 03 6187 7788 Fax +6 03 6187 6722 Email info@tmc.com.my TMC Australia Pty Ltd 78 Star Crescent, P.O.Box 5028 Hallam Vic 3803 Australia Ph +61 3 8786 3688 Fax +61 3 8786 3699 Email: info@tmcaus.com.au Wuhan TMC Axle Corporation Ltd. Hubei Wuhan Economic & Technological Development Zone Wuhan Export Processing Zone A-1 Wuhan Hubei China Ph +86 027 8429 1843 Fax +86 027 8429 1519 Email: tmcwh@china.com TMC Transport Equipment Asia Pte. Ltd. No. 21, Toh Guan Road East Toh Guan Centre #05-28 Singapore 608609 Ph/Fax +65 6316 2685 Email: khdtan@singnet.com.sg The Group