(COMPLETE CCD-493-W KIT ILLUSTRTED. CUT-OUTS IN TRCK TO EXPOSE COMPONENTS) CCD-493 KIT SERIES INSTRUCTION SHEET CROWDERTRCK S CTCH N CLOSE TM SYSTEM PREVENTS BOUNCING ND SLMMING OF SLIDING S. CN BE INSTLLED ON BOTH OPENING ND CLOSING ENDS OF S S NRROW S 18 WIDE. CYCLE TESTED UP TO 50,000 TIMES UP TO 150LBS S USING THE CC-493 WITH CC-1. PRTS LIST (FOR STNDRD CCD-493 2DR KIT) NT TOM) CC-500 DOUBLE TRCK X LENGTH (1) (LENGTH = 2 X WIDTH, EXMPLE: 36 [914MM] = 72 [1829MM] TRCK) CC-400 HNGER BODY (4) (C/W WHEELS) CC-493 TOP PLTE (4) CC-493 NYLON SPCER (4) CC-493 LOCK WSHER NUT (4) BY-PSS FINISHED OPENING WIDTH CC-493 SQURE HED BOLT X 1-1/2 (4) #10 X 1-1/4 PN HED SCREWS (16) #10 X 1-1/2 SELF DRILLING SCREWS (8) CTCH N CLOSE IN-TRCK STOPS (4) INT TYPICL MINIMUM OVERLP OF BY-PSSING S: 2 in [50.8 mm] CC-75 OR CC-1 CTCH N CLOSE CLOSING DEVICE (4) 1 [44.5 (SEE mm] DETILS THICK IN INSTRUCTION STEPS) BY-PSSING S: CP-400 DJUSTMENT WRENCH (1) INCLUDED GUIDE SYSTEM PRTS LIST (BSED ON KIT CODE ORDERED) DETIL CCD-493-W SNP-ON POINTKITS CCD-493-B KITS (SME FOR BOTTOM) BY-PSS FINISHED OPENING WIDTH IL N POINT R BOTTOM) OINT C-914 GUIDE CHNNEL X LENGTH (2) (LENGTH = WIDTH, EXMPLE: 36 [914MM] = 36 [914MM] GUIDE CHNNEL) TYPICL 7/8 MINIMUM in OVERLP OF BY-PSSING S: 2 in [50.8 mm] #8 X 3/4 PN HED SCREWS (8) #10 X 1-1/4 PN HED SCREWS (2) #10 EXTERNL TOOTH LOCK WSHER (2) C-201 GUIDE CHNNEL X LENGTH (2) (LENGTH = WIDTH, EXMPLE: 36 [914MM] = 36 [914MM] GUIDE CHNNEL) 1 [44.5 mm] THICK BY-PSSING S: #8 X 3/4 PN HED SCREWS (8) #10 X 1-1/4 PN HED 3 1/4 SCREWS in (2) #10 EXTERNL TOOTH LOCK WSHER (2) C-913D-134 BY-PSS C-200D-134 BY-PSS DOUBLE GUIDE (1) DOUBLE GUIDE (1) 8 in mm] PRODUCT OF K.N. CROWDER MFG. INC FINISHED K.N. OPENING Crowder WIDTH Mfg. Inc. 1220 Burloak Drive Burlington, Ontario, Canada L7L 6B3 K.N. Crowder Inc. 210 Eighth BY-PSS Street South FINISHED Lewiston, OPENING New WIDTH York 14092 TOLL-FREE PHONE: 1-866-999-1KNC (1562) TOLL-FREE FX: 1-800-567-0123 WEBSITE: www.kncrowder.com EMIL: customerservice@kncrowder.com 2015 K.N. CROWDER MFG. INC. ll Rights Reserved. [82.6 mm] /2 in 7/8 [22.2 m 1 1 [38.1
[OPTIONL CC-440 SNP-ON FSCI ILLUSTRTED S SOLID BLCK PROFILE] 13/16 in [19.0 mm] CCD-493-W KIT DETILS [20.3(CC-493 mm] HNGER, CC-500 TRCK, C-914/C-913D-134 GUIDE SYSTEM) CC-X CTCH'N'CLOSE IN-TRCK STOP 3 [98.0 mm] 2 1/8 in [54.0 mm] 4 [123.8 mm] 2 3/32 in [53.4 mm] 3/8 in [9.5 mm] HNGER DJUSTMENT RNGE: MIN 1 in [25.4 mm] MX 1 3/8 in [34.9 mm] [19.1 mm] 3 5/8 in [92.2 mm] 4 3/8 in [111.5 mm] MIN 1/4 in [6.4 mm] 1 in [25.4 mm] 1 [44.5 mm] 13/16 in [21.0 mm] 29/32 in [22.9 mm] CCD-493-B KIT DETILS (CC-493 HNGER, CC-500 TRCK, C-201/C-200D-134 GUIDE SYSTEM) CC-X CTCH'N'CLOSE IN-TRCK STOP 3 [98.0 mm] 2 1/8 in [54.0 mm] 4 [123.8 mm] 2 3/32 in [53.4 mm] 3/8 in [9.5 mm] HNGER DJUSTMENT RNGE: MIN 1 in [25.4 mm] MX 1 3/8 in [34.9 mm] [19.1 mm] 3 5/8 in [92.2 mm] 4 3/8 in [111.5 mm] MIN 5/16 in [7.9 mm] 5/8 in [15.5 mm] 1 [44.5 mm] 13/16 in [20.3 mm] [19.0 mm] ELEVTION VIEW OF COMPLETE INSTLLTION (ONE 2 1/8 in ONLY BELOW) CC-X CTCH'N'CLOSE IN-TRCK STOP CTIVTED SIDE 3 [98.0 mm] [54.0 mm] RETRCTED SIDE 4 [123.8 mm] SEE RIGHT 2 3/32 in [53.4 mm] 3/8 in [9.5 mm] HNGER DJUSTMENT RNGE: MIN 1 in [25.4 mm] MX 1 3/8 in [34.9 mm] MINIMUM 4 in [101.6 mm] TO CENTER [19.1 OF mm] HNGER BOLT 3 5/8 in [92.2 mm] 4 3/8 in [111.5 mm] 1 in MIN [25.4 mm] 1/4 in [6.4 mm] PRODUCT OF K.N. CROWDER MFG. INC. 2015 K.N. CROWDER MFG. INC. ll Rights Reserved. 29/32 in [22.9 mm] 1 [44.5 mm] PGE 2
STEP #1: DETERMINE SIZE, HEDER HEIGHT & TRCK POSITION, CLERNCE REQUIRED T THE BOTTOM BSED ON THE KIT CODE ORDERED BY USING THE DIMENSIONS SHOW IN THE DETIL VIEWS ON THE PREVIOUS PGE. STEP #2: NOTE: IF CCESS TO THE ENDS OF THE TRCK IS NOT VILBLE, STEPS #3&4 MUST BE COMPLETED BEFORE STEP #2. CUT CC-500 LUMINUM TRCK TO SIZE IF REQUIRED (TYPICLLY 2 X THE WIDTH). LOCTE ND PRE-DRILL HOLES THROUGH THE CENTER OF THE TRCK FOR SECURING TO THE STRUCTURL SUPPORT. SECURE TRCK TO STRUCTURL SUPPORT/HEDER. NOTE: STRTING HOLE LOCTIONS T ECH END OF THE TRCK SHOULD BE 1/2 FROM END ND THEN 19 FROM THE FIRST HOLE. THIS WILL PREVENT INTERFERENCE WITH THE CTCH N CLOSE INSTLLTION (SEE ILLUSTRTION BELOW). MINIMUM #10 SCREWS OR 1/4 STRUCTURL BOLTS RECOMMENDED TO SECURE THE TRCK. SOLID BCKING IS REQUIRED ND SPCING IS RECOMMENDED TO BE BETWEEN 12-16 ON CENTER. CONSULT STRUCTURL ENGINEER TO ENSURE DEQUTE SUPPORT & FSTENING. STEP #4: SLIDE THE FOUR CC-493 HNGER SSEMBLIES (FIG.3 FROM STEP #3) INTO THE TRCK S BELOW. NOTE: THE CC-493 HVE TRIGGERS BUILT INTO THE HNGER. WHEN INSTLLING, THE TRIGGERS MUST BE ORIENTED S IN THE ILLUSTRTION BELOW. THE TRIGGER MUST BE CLOSEST TO THE END OF THE TRCK. * INSERT THE CTCH N CLOSE IN-TRCK STOPS T ECH END FTER THE HNGERS HVE BEEN PLCED INTO THE TRCK. NOTE: LEVE THE STOP SCREWS LOOSE TO LLOW THE STOPS TO SLIDE FREELY WITHIN THE TRCK. THE RUBBER BUMPERS OF ECH STOP SHOULD FCE INWRD (TOWRD THE MIDDLE OF THE TRCK ). LEFT END OF TRCK * * RIGHT END OF TRCK * TRIGGER LOCTIONS BUMPER LOCTIONS STEP #3: SSEMBLE THE CC-493 CTCH N CLOSE HNGERS S BELOW: FIG. 1 - THRED CC-493 LOCK WSHER NUT ONTO CC-493 SQURE HED BOLT X 1-1/2 WITH LOCK WSHER FCING BOLT HED. SLIDE CC-493 NYLON WSHER ONTO BOLT ND REST GINST LOCK WSHER NUT. FIG. 2 - THRED SSEMBLY FROM FIG. 1 INTO CC-400 HNGER BODY FROM THE UNDERSIDE (SIDE OPPOSITE THE TRIGGER). FIG. 3 - COMPLETE CC-493 HNGER SSEMBLY (4 X REQUIRED). FIG. 1 FIG. 2 TRIGGER FIG. 3 ILLUSTRTION (TO THE RIGHT) SHOWS THE CORRECT POSITIONING OF THE STOPS IN THE TRCK. SEE FIGURE BOVE FOR PROPER INSTLLTION.!!!WRNING!!! IF HNGER BODIES ND STOPS RE NOT INSTLLED S BOVE, SYSTEM WILL NOT FUNCTION PROPERLY. STEP #5: LOCTE CENTER OF U SLOT (DSH LINE BELOW) ON CC-493 TOP PLTE MINIMUM 4 [101.6 mm] FROM ECH EDGE OF. MRK SCREW HOLE LOCTIONS ND PRE-DRILL 1/8 [3.2 mm] DIMETER HOLES T LEST 1-1/2 DEEP. MOUNT CC-493 TOP PLTES ON ND SECURE WITH #10 X 1-1/4 PN HED SCREWS (4 PER TOP PLTE). SEE ILLUSTRTION BELOW: CENTER OF SLOT CENTER OF SLOT MINIMUM 4 [101.6 mm] MINIMUM 4 [101.6 mm] PRODUCT OF K.N. CROWDER MFG. INC. 2015 K.N. CROWDER MFG. INC. ll Rights Reserved. PGE 3
STEP #7: INSTLL GUIDE CHNNEL S PER OPTIONS BELOW BSED ON KIT ORDERED. STEP #6: PREPRE BOTTOM OF BSED ON KIT ORDERED. SEE BELOW FOR DIFFERENT GUIDE OPTIONS CCORDINGLY. ESTHETIC NOTE: IF SUFFICIENT OVERLP OF THE IS PROVIDED, GUIDE CHNNEL CN BE RECESSED INTO THE WITHOUT CUTTING SLOT THE FULL LENGTH OF THE. IF GUIDE CHNNEL WILL BE INSTLLED SHORT FROM THE EDGES, IT IS RECOMMENDED TO HVE T LEST 1/2 MTERIL T ECH END OF THE BEFORE THE STRT OF THE GUIDE CHNNEL SLOT. SUGGESTED MINIMUM SET BCK REQUIRED FOR THIS OPTION STEP #7 OPTION : FOR CCD-493-W KITS ONLY CUT C-914 LUMINUM GUIDE CHNNEL TO CORRECT LENGTH S REQUIRED. DRILL HOLES IN C-914 GUIDE CHNNEL ND PRE-DRILL HOLES. LOCTE CHNNEL IN SLOT PREVIOUSLY PREPRED BOVE ND SCREW CHNNEL INTO PLCE WITH #8 X 3/4 PN HED SCREWS (4 SCREWS RE PROVIDED IN KIT). STEP #6 OPTION : FOR CCD-493-W KITS ONLY DETIL PREPRE C-914 GUIDE CHNNEL SLOT IN SNP-ON T POINT LEST 1 [25.4 mm] WIDE IN CENTER OF, ND T LEST (SME 29/32 FOR [23 BOTTOM) mm] DEEP. IT IS RECOMMENDED TO MKE THE SLOT S CCURTE S POSSIBLE FOR SECURE FIT ND NET PPERNCE. SEE BELOW: 1 in [25.4 mm] WIDE RECESSED STEP #7 OPTION B: FOR CCD-493-B KITS ONLY CUT C-201 LUMINUM GUIDE CHNNEL TO CORRECT LENGTH S REQUIRED. DRILL HOLES IN C-201 GUIDE CHNNEL ND PRE-DRILL HOLES. LOCTE CHNNEL IN SLOT PREVIOUSLY PREPRED BOVE ND SCREW CHNNEL INTO PLCE WITH #8 X 3/4 PN HED SCREWS (4 SCREWS RE PROVIDED IN KIT). 29/32 in [22.9 mm] HIGH RECESSED STEP #6 OPTION B: FOR CCD-493-B KITS PREPRE C-201 GUIDE CHNNEL SLOT T LEST 5/8 [15.9 mm] WIDE IN CENTER OF, ND T LEST 3/4 [19.1 mm] DEEP. IT IS RECOMMENDED TO MKE THE SLOT S CCURTE S POSSIBLE FOR SECURE FIT ND NET PPERNCE. SEE BELOW: 5/8 in [15.9 mm] WIDE RECESSED DETIL HOOK ON POINT [19.1 mm] HIGH RECESSED BY-PSS FINISHED OPENING WIDTH STEP #9: TYPICL LOCTE GUIDES MINIMUM S OVERLP REQUIRED OF ND SECURE S CENTER PER THE TO DIFFERENT CENTER FOR OPTIONS BY-PSSING BELOW BSED S: ON KIT 2 ORDERED. in [50.8 mm] DIMENSIONS 1 FOR 3/4 GUIDES in [44.5 CN mm] BE THICK FOUND ON THE FIRST PGE IN THE PRTS LIST SECTION BSED BY-PSSING ON KIT ORDERED. S: TYPICL INSTLLTION LOCTION FOR FLOOR GUIDES: GUIDE CHNNEL WITH GUIDE ON FLOOR FOR POCKET PPLICTIONS ILLUSTRTED BELOW: BY-PSS FINISHED OPENING WIDTH DETIL SNP-ON POINT TYPICL MINIMUM OVERLP OF BY-PSSING S: 2 in [50.8 mm] 1 [44.5 mm] THICK BY-PSSING S: PRODUCT OF K.N. CROWDER MFG. INC. 2015 K.N. CROWDER MFG. INC. ll Rights Reserved. PGE 4
STEP #9 OPTION : FOR CCD-493-W KITS ONLY LOCTE C-913D-134 GUIDE S PER REQUIREMENT BSED ON THE BOVE SUGGESTIONS ND SITE CONDITIONS ND SECURE TO FLOOR WITH #10 EXTERNL TOOTH LOCK WSHER (2) & #10 X 1-1/4 PN HED SCREWS (2). STEP #9 OPTION B: FOR CC-493-B KITS ONLY LOCTE C-200D-134 GUIDE S PER REQUIREMENT BSED ON THE BOVE SUGGESTIONS ND SITE DETIL CONDITIONS ND SECURE SNP-ON DETIL POINT SNP-ON TO FLOOR POINT WITH #10 EXTERNL TOOTH LOCK WSHER (2) & #10 X 1-1/4 PN HED SCREWS (2). STEP #11: TYPICL FTER THE MINIMUM HS OVERLP BEEN INSTLLED, OF POSITION CENTER TO PPROXIMTELY CENTER FOR TYPICL MINIMUM OVERLP OF BY-PSSING 5-10 WY FROM S: THE FINL 2 in [50.8 POSITION mm] T ONE END 1 3/4 (USING in [44.5 THE mm] LEFT THICK SIDE S BY-PSSING S: 2 in [50.8 mm] 1 [44.5 mm] THICK N EXMPLE TO SHOW THIS STEP). PUSH THE BY-PSSING LOOSE BY-PSSING LEFT SIDE S: S: STOP (INSTLLED IN STEP #4) GINST THE HNGER 2 BODY 2 1/8 1/8 in S in [54.0 [54.0 mm] mm] BELOW: STEP #12: WITH THE STOP LOOSE, SLIDE THE TO THE LEFT TO THE FINL/DESIRED POSITION OF THE S BELOW: STEP #9: RISE THE ND POSITION OVER THE GUIDE ND UNDER THE HNGERS IN THE TRCK. LIFT THE UP ND ENGGE TOP PLTE SLOTS WITH THE CC-493 SQURE HED BOLTS. DJUST HEIGHT ND PLUMB BY DISENGGING ND USING THE CP-400 DJUSTMENT WRENCH. SEE ILLUSTRTIONS BELOW. SUGGESTED STRTING HOLE LOCTIONS ECH END OF TRCK (IN ORDER TO NOT INTERFERE WITH CTCH'N'CLOSE INSTLLTION) STEP #13: ONCE THE FINL POSITION IS CHIEVED, SLIDE THE WY FROM THE STOP. LOCK THE STOP IN POSITION BY TIGHTENING THE TWO CP SCREWS ON THE STOP WITH 3/16 LLEN KEY ( IS SECURED BY FRICTION FIT). STEP #14: REPET STEPS #11 THRU #13 FOR OPPOSITE SIDE. NOTE: RE-CHECK FINL POSITIONS GINST THE SECURED STOPS BEFORE PROCEEDING TO STEP #15. RE-DJUST IF REQUIRED. STEP #15: BEFORE INSTLLING THE CTCH N CLOSE DEVICE, PLESE ENSURE IT IS IN THE RETRCTED POSITION. IF IT IS NOT IN THIS POSITION, SLIDE IT DOWN UNTIL IT LOCKS INTO THIS POSITION S BELOW. NOTE: THIS WILL REQUIRE SIGNIFICNT FINGER PRESSURE. ID END # RETRCTED POSITION STEP #10: LOCK DJUSTMENT BY TIGHTENING CC-493 LOCK WSHER NUT GINST CC-493 TOP PLTE WITH CP-400 DJUSTMENT WRENCH. IMPORTNT CTCH N CLOSE CLOSING DEVICE NOTES: IF THE S RE 75LBS OR LESS, PLESE ENSURE THE CC-75 CTCH N CLOSE CLOSING DEVICE IS BEING USED. IF THE S RE MINIMUM 75LBS UP TO 150LBS, PLESE ENSURE THE CC-1 CTCH N CLOSE CLOSING DEVICE IS BEING USED. IF THE INCORRECT CTCH N CLOSE CLOSING DEVICE IS USED, THERE IS HIGHER RISK OF FILURE, NOT PROVIDING ENOUGH STRENGTH ND/OR TOO MUCH RESISTNCE IS EXPERIENCED WHEN OPERTING THE. PRODUCT OF K.N. CROWDER MFG. INC. 2015 K.N. CROWDER MFG. INC. ll Rights Reserved. PGE 5
2. STEP #16: PLCE THE CTCH N CLOSE CLOSING DEVICE INTO THE TRCK WITH THE SOLID END (ID END # ON PREVIOUS PGE) RESTING GINST THE UPPER BODY ON THE STOPS (BOVE THE BUMPER) INSTLLED PREVIOUSLY. WHEN THE CTCH N CLOSE CLOSING DEVICE IS RESTING TIGHT GINST THE UPPER BODY OF THE STOP, IT IS IN THE CORRECT POSITION ND WILL CLOSE THE TO THE DESIRED POSITION. SEE ILLUSTRTION BELOW: ID END # END VIEW (SME FOR BOTTOM) OPTIONL CC-440 FSCI INSTLLTION DETIL STEP #1: CUT CC-440 FSCI TO CORRECT LENGTH IF REQUIRED. TYPICLLY FSCI IS SME LENGTH S TRCK PREVIOUSLY INSTLLED. STEP #2: LIFT FSCI UP TO TRCK ND SNP-ON S BELOW. REPET FOR OPPOSITE SIDE IF NECESSRY. DETIL SNP-ON POINT SNP-ON POINT (SME FOR BOTTOM) DETIL SNP-ON POINT (SME FOR BOTTOM) DETIL DETIL HOOK ON POINT HOOK ON POINT DETIL HOOK ON POINT SIDE VIEW (TRCK WITH CUTOUT) ID END # RETRCTED POSITION STEP #17: SECURE CTCH N CLOSE CLOSING DEVICE TO TRCK WITH #10 X 1-1/2 SELF DRILLING SCREWS. DO THE SME FOR THE OPPOSITE END WITH THE CTCH N CLOSE CLOSING DEVICE INSTLLED IN REVERSE S ON THE FRONT PGE IN THE ELEVTION VIEW OF COMPLETE INSTLLTION ILLUSTRTION. NOTE: DO NOT USE IMPCT DRIVER TO SECURE CTCH N CLOSE CLOSING DEVICES TO THE TRCK. DO NOT OVERTIGHTEN SCREWS. TO ESE INSTLLTION, IT IS RECOMMENDED TO PRE-DRILL TRCK WITH 5/32 DRILL BIT. IT IS RECOMMENDED TO SECURE THE FIRST SCREW (CLOSEST TO THE END VIEW STOP), TEST SYSTEM BY SLIDING THE TO CTIVTE THE CTCH N CLOSE. IF IT IS IN THE CORRECT POSITION, SECURE WITH SECOND SCREW. REMOVE NY DRILL FILLINGS FROM INSIDE THE TRCK S THIS WILL FFECT THE OPERTION OF THE SLIDING SYSTEM. STEP #18: TEST THE COMPLETE CTCH N CLOSE SYSTEM BY SLIDING THE TO BOTH LEFT ND RIGHT TO CTIVTE THE CLOSING DEVICES. TROUBLESHOOTING: ISSUE: IF THE IS NOT ENGGING THE CLOSING DEVICE. SOLUTION: ) ENSURE HNGERS RE CORRECTLY ORIENTED. SEE STEP #4. B) ENSURE THE CTCH N CLOSE IS IN THE RETRCTED POSITION PRIOR TO SLIDING THE CLOSED/OPEN. SEE STEP #15. ISSUE: CHTTER/NOISE WHEN IS SLIDING. SOLUTION: ENSURE THERE RE NO LUMINUM SHVINGS WITHIN THE TRCK. SHVINGS CN BECOME EMBEDDED IN NYLON TIRES ND CUSE NOISY OPERTION. ISSUE: REPLCING THE CTCH N CLOSE DEVICE. SOLUTION: THE CTCH N CLOSE TRCK ND HRDWRE SYSTEM HS BEEN DESIGNED FOR ESY INSTLLTION. SIMPLY REMOVE THE TWO SCREWS THT HOLD THE CTCH N CLOSE IN PLCE ND REPLCE THE DEVICE WITH NEW ONE IF FILURE OCCURS. OPTIONL PRODUCTS: DETIL SNP-ON POINT PLESE VISIT OUR WEBSITE FOR OTHER OPTIONL PRODUCT SUCH S SIDE MOUNT GUIDES, LOCKS & PULLS ND MORE. DETIL SNP-ON POINT DETIL SNP-ON POINT PRODUCT OF K.N. CROWDER MFG. INC. 2015 K.N. CROWDER MFG. INC. ll Rights Reserved. PGE 6