ISO15552 Cylinders ISO15552 Cylinders 3 Gen 1 & 2 ISO15552 Cylinders 5 ISO15552 Cylinder Mountings 7 ISO15552 Cylinder Rod Mountings 11 ISO15552 Cylinder Sensor Switch 15 Pneumatic Grippers & Sensor Switches 17 Installation & Application Data 1 Cylinder should be sized according to work load. 2 Cylinders should be protected from dirty environments. 3 Dirty substances in the pipe must be cleared away before cylinder is connected with pipeline to prevent the entrance of sundries into the cylinder. 4 Use only clean filtered air to 40 µm (lubricated if necessary). 5 Anti-freezing measures shall be adopted under low temperature environments to prevent moisture freezing. 6 Prior to first run, test cylinder under no load. Turn buffer adjustment to minimum and gradually increase to avoid damage. 7 In order for the cylinder to achieve long service life, do not side load cylinder. 8 When the cylinder with magnet is selected and used, it is suggested to use KELM sensor to avoid detecting failure. 1
ISO15552 Cylinders Cylinder Thrust Unit: Newton (N) Bore mm Rod mm 32 12 40 16 50 20 63 20 80 25 100 25 125 32 160 40 200 40 Double Acting Acting type Pres sure Operating Pressure (MPa) area mm 2 0. 1 0.2 0.3 0. 4 0. 5 0.6 0. 7 0. 8 0.9 Push side 804 80.4 160.8 241.2 321.6 402.0 482.4 562.8 643.2 723.6 Pull side 690 69.0 138.0 207.0 276.0 345.0 414.0 483.0 552.0 621.0 Push side 1256 125.6 251.2 376.8 502.4 628.0 753.6 879.2 1002.4 1130.4 Pull side 1055 105.5 211.0 316.5 422.0 527.5 633.0 738.5 844.0 949.5 Push side 1963 196.3 392.6 588.9 785.2 981.5 1177.8 1374.1 1570.4 1766.7 Pull side 1649 164.9 329.8 494.7 659.6 824.5 989.4 1154.3 1399.2 1484.1 Push side 3117 311.7 623.4 935.1 1246.8 1558.5 1870.2 2181.9 2493.6 2805.3 Pull side 2803 280.3 560.6 840.9 1121.2 1401.5 1681.8 1962.1 2242.4 2522.7 Push side 5026 502.6 1005. 2 1507.8 2010.4 2513.0 3015.6 3518.2 4020.8 4523.4 Pull side 4536 453.6 907.2 1360.8 1814.4 2268.0 2721.6 3175.2 3628.8 4082.4 Push side 7853 785.3 1570. 6 2355.9 3141.2 3926.5 4711.8 4288.2 6282.4 7067.7 Pull side 7362 736.2 1472. 4 2208.6 2948.6 3681.0 4417.2 5153.4 5889.6 6625.8 Push side 12272 1227.2 2454. 4 3681.6 4908.8 6136.0 7363.2 8590.4 9817.6 11044.8 Pull side 11468 1146.8 2293. 6 3440.4 4587.2 5734.0 6880.8 8027.6 9174.4 10321. 2 Push side 20106 2010.6 4021. 2 6031.8 8042.4 10053.0 12063.6 14074.2 16084.8 18095. 4 Pull side 18849 1884.9 3769. 8 5654.7 7539.6 9424.5 11309.4 13194.3 15079.2 16964. 1 Push side 31416 3141.6 6283. 2 9424.8 12566.4 15708.0 18849.6 21991.2 25132.8 28274. 4 Pull side 30157 3015.7 6031. 4 9047.1 12062.8 15078.5 18094.2 21109.9 24125.6 27141. 3 2
ISO15552 Cylinders Specification Bore 32 40 50 63 80 100 125 160 200 Acting Ty pe Fluid Double Acting Ai r (to be filtered by 40µm filter element) Mounting Styles FA FB CA CB CR LB TC FTC TF TM Operating Pressure Proof Pressure 0.1-1.0MPa (14-145psi) 1.5MPa (215psi) Temperature -20 to +8 0 C Speed range mm/s 30-800 30-500 Stroke toleranc e 0-250 +1.0 0 251-1000 +1.4 0 1001-1500+1.8 0 Cushion type Variable Adjustable Cushion Stroke mm 27 30 36 40 50 Port 1/8" 1/4" 3/8" 1/2" 3/4" G thread as standard, PT & NPT threads are available on request Stroke Bore mm Standard Stroke mm Max. Available stroke mmstroke mm 32 25 50 75 80 100 125 150 160 175 200 250 300 350 400 450 500 1000 1800 40 25 50 75 80 100 125 150 160 175 200 250 300 350 400 450 500 600 700 800 1200 1800 50 25 50 75 80 100 125 150 160 175 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1800 63 25 50 75 80 100 125 150 160 175 200 250 300 350 400 450 500 600 700 800 900 1000 1500 1800 80 25 50 75 80 100 125 150 160 175 200 250 300 350 400 450 500 600 700 800 900 1000 1500 1800 100 25 50 75 80 100 125 150 160 175 200 250 300 350 400 450 500 600 700 800 900 1000 1500 1800 125 25 50 75 80 100 125 150 160 175 200 250 300 350 400 450 500 600 700 800 900 1000 1500 1800 160 25 50 75 80 100 125 150 160 175 200 250 300 350 400 450 500 600 700 800 900 1000 1500 2000 200 25 50 75 80 100 125 150 160 175 200 250 300 350 400 450 500 600 700 800 900 1000 1500 2000 For Non Standard Strokes, please consult our technical department Ordering Code KF 160 B x 50 S Symbol Double Acting, Magnetic & Adjustable Cushioning Product Features ISO 15552 (original ISO6431) standard cylinder. The piston seal is composed of two Y shaped one-way seal structure, which has compensation function, long service life and low start-up pressure. The aluminium alloy barrel has good corrosion resistance. The cushion adjustments are smooth and steady. There are cylinders and accessories with several specifications for installation for your choice. Model KF : Double Acting KG : Double Rod KH : Adjustable Stroke KG 160 B x 50 S KH 160 B x 50 20 S Stroke Bore size Adjustable stroke 10 : 10mm 20 : 20mm 30 : 30mm 40 : 40mm 50 : 50mm 75 : 75mm 100 : 100mm Rod Material Blank : Medium Carbon Steel A : SUS420J2 B : SUS304 Magnet S : With magnet Blank : Without magnet Thread type P : PT T : NPT Blank : BSPP 3
ISO15552 Cylinders KF S T I H J A+Stroke B C+Stroke E F G 2xCushion G X øv ød P R P R Y K W 2xO 4-Sides 8xL N Q Q N Item/ Bore A B C D E F G H I J K L N O P Q R S T V W X Y 32 142 48 94 30 29 19 27.5 22 17 6 M10 x 1.25 M6 13 1/8" 5.5 6 6 47 32.5 12 10 3 30 40 159 54 105 35 33 21 32 24 17 7 M12 x 1.25 M6 17 1/4" 6 7. 5 8.5 53 38 16 13 3.5 35 50 175 69 106 40 42 27 31 32 23 8 M16 x 1. 5 M8 15.5 1/4" 7.5 6. 5 9.5 65 46.5 20 17 3.5 40 63 190 69 121 45 42 27 33 32 23 8 M16 x 1. 5 M8 16.5 3/8" 7.5 7. 5 11.5 75 56.5 20 17 4 45 80 214 86 128 45 53 33 33 40 26 10 M20 x 1. 5 M10 16.5 3/8" 9 7. 5 13.5 95 72 25 22 4 45 100 229 91 138 55 55 36 37 40 26 10 M20 x 1. 5 M10 18.5 1/2" 9.5 8. 5 13.5 115 89 25 22 4 55 125 279 119 160 60 74 45 46 54 41 13.5 M27 x 2 M12 23 1/2" 14 12 14 140 110 32 27 4 60 160 332 152 180 65 94 58 50 72 55 18 M36 x 2 M16 25 3/4" 15 12 20 180 140 40 36 4 65 200 347 167 180 75 100 67 50 72 55 18 M36 x 2 M16 25 3/4" 15 12 20 220 175 40 36 5 75 KG & KH E B A+ Stroke 2 C+Stroke 2xCushion B+Stroke E+Stroke Bore\I tem A A1 B C E Z 32 190 188 48 94 29 27 40 213 208 54 105 33 28 50 244 233 69 106 42 31 63 259 248 69 121 42 31 80 300 286 86 128 53 39 100 320 304 91 138 55 39 125 398 378 119 160 74 54 160 484 458 152 180 94 68 200 514 482 167 180 100 68 E B A1+ Stroke 2+Adjustable stroke C+Stroke 2xCushion Stroke 4 Inner Structure 1 2 3 4 5 6 7 8 91011 12131415 16 No. Item Material No. Item Material 1 Rod Nut Carbon Steel 9 Piston Aluminum Al loy 2 Piston Rod Carbon Steel with 20µm Chrome Plated 10 Piston O-ring TPU Stainles s Steel 11 Wear Ring Wear Resistant Material 3 Front Cover Packing TPU Bore size< ø100: Plastic 12 Magnet 4 Front Cover Aluminum Alloy Others: Rubber 5 Bushing Wear Resistant Material 13 Bolt Carbon Steel 6 Cushion O-ring TPU 14 Buffer Gasket TPU Z+Adjustable stroke 7 Barrel Aluminum Alloy 15 Back Cover Aluminum Al loy 8 Rod O-ring NBR 16 Tie-rod Nut Carbon Steel
Gen 1 & 2 ISO15552 Cylinders Specification Bore Size mm 32 40 50 63 80 100 125 Acting Type Double Acting, Magnetic, Buffer Cushioning Fluid Air (to be filtered by 40um filter element) Mounting Styles FA FB CA CB CR LB TC FTC TF TM Operating Pressure 0.1Mpa 1.0 Mpa (15 145psi) Proof Pressure 1.5MPa (215psi Temperature -20 C to +80 C Speed Range mm/s 30-800 30-500 Stroke Tolerance 0-250 +1.0 0 251-1000 +1.4 0 1001-1500+1.8 0 Cushion Type Variable Adjustable Cushion Stroke mm 27 30 36 40 Port G1/8 G1/4 G3/8 G1/2 Symbol Double Acting, Magnetic & Adjustable Cushioning Thrust Data Bore mm Rod mm Type Pressure area mm2 32 12 40 16 50 20 63 20 80 25 100 25 125 32 Double Acting Double Acting Double Acting Double Acting Double Acting Double Acting Double Acting Unit: Newton (N) Operating Pressure Mpa 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Push Side 804 80.4 160.8 241.2 321.6 402.0 482.4 562.8 643.2 723.6 Pull Side 690 69.0 138.0 207.0 276.0 345.0 414.0 483.0 552.0 621.0 Push Side 1256 125.6 251.2 376.8 502.4 628.0 753.6 879.2 1002.4 1130.4 Pull Side 1055 105.5 211.0 316.5 422.0 527.5 633.0 738.5 844.0 949.5 Push Side 1963 196.3 392.6 588.9 785.2 981.5 1177.8 1374.1 1570.4 1766.7 Pull Side 1649 164.9 329.8 494.7 659.6 824.5 989.4 1154.3 1399.2 1484.1 Push Side 3117 311.7 623.4 935.1 1246.8 1558.5 1870.2 2181.9 2493.6 2805.3 Pull Side 2803 280.3 560.6 840.9 1121.2 1401.5 1681.8 1962.1 2242.4 2522.7 Push Side 5026 502.6 1005.2 1507.8 2010.4 2513.0 3015.6 3518.2 4020.8 4523.4 Pull Side 4536 453.6 907.2 1360.8 1814.4 2268.0 2721.6 3175.2 3628.8 4082.4 Push Side 4853 785.3 1570.6 2355.9 3141.2 3926.5 4711.8 4288.2 6282.4 7067.7 Pull Side 7362 736.2 1472.4 2208.6 2948.6 3681.0 4417.2 5153.4 5889.6 6625.8 Push Side 12272 1227.2 2454.4 3681.6 4908.8 6136.0 7363.2 8590.4 9817.6 11044.8 Pull Side 11468 1146.8 2293.6 3440.4 4587.2 5734.0 6880.8 8027.6 9174.4 10321.2 Ordering Code K I 8 0 B X 50 S P Model Bore Size Rod Material Stroke Magnetic Thread KI : Double Acting 32 : 32mm Blank : Medium Carbon Steel 25 : 25mm 250 : 250mm S : Magnetic P : PT KJ : Double Rod 40 : 40mm A : SUS420J2 50 : 50mm 300 : 300mm Blank : None magnetic T : NPT KK : Adjustable Stroke 50 : 50mm B : SUS304 75 : 75mm 350 : 350mm G : BSPP 63 : 63mm C : SUS316 80 : 80mm 450 : 450mm 80 : 80mm 100 : 100mm 500 : 500mm 100 : 100mm 125 : 125mm 600 : 600mm 125 : 125mm 150 : 150mm 700 : 700mm 160 : 160mm 800 : 800mm 175 : 175mm 900 : 900mm 200 : 200mm 1000 : 1000mm 5
Gen 1 & 2 ISO15552 Cylinders Product Features Available Strokes 1 ISO 15552 (original ISO6431) standard cylinder. 2 The piston seal is composed of two Y shaped one-way seal structure, which has compensation function, long service life and low start-up pressure. 3 The square aluminium profile without tie rods has a good corrosion resistance. 4 The cushion adjustments are smooth and steady. There are cylinders and accessories with several specifications for installation of your choice. Bore size mm 32 40 50 63 80 100 Standard stroke mm 25 50 75 80 100 125 150 160 175 200 250 300 350 450 500 25 50 75 80 100 125 150 160 175 200 250 300 350 450 500 600 700 800 25 50 75 80 100 125 150 160 175 200 250 300 350 450 500 600 700 800 900 1000 25 50 75 80 100 125 150 160 175 200 250 300 350 450 500 600 700 800 900 1000 25 50 75 80 100 125 150 160 175 200 250 300 350 450 500 600 700 800 900 1000 25 50 75 80 100 125 150 160 175 200 250 300 350 450 500 600 700 800 900 1000 Max stroke mm Available stroke mm 1000 1800 1200 1800 1200 1800 1500 1800 1500 1800 1500 1800 125 25 50 75 80 100 125 150 160 175 200 250 300 350 450 500 600 700 800 900 1000 1500 1800 Dimensions Item Bore A B C D E F G H I J K L N O P Q R S T V W X Z 32 142 48 94 30 29 19 27.5 22 17 6 M10 x 1.25 M6 13.5 1/8 5.8 6 6.3 46.5 32.5 12 10 3 30 40 159 54 105 35 33 21 32 24 17 7 M12 x 1.25 M6 17.5 1/4 6 5.5 9 54 38 16 13 3.5 35 50 175 69 106 40 42 27 31 32 23 8 M16 x 1.5 M8 14 1/4 8 5 10.5 64 46.5 20 17 3.5 40 63 190 69 121 45 42 27 33 32 23 8 M16 x 1.5 M8 17 3/8 8 6 10.5 75 56.5 20 17 4 45 80 214 86 128 45 53 33 33 40 26 10 M20 x 1.5 M10 16.5 3/8 8 6.5 12.5 93 72 25 22 4 45 100 229 91 138 55 55 36 37 40 26 10 M20 x 1.5 M10 19.5 1/2 10 7 12 110 89 25 22 4 55 125 279 119 160 60 74 45 46 54 41 13.5 M27 x 2 M12 23 1/2 11 12 11 134 110 32 27 4 60 Item Bore A A1 B C E Z J K 32 190 188 48 94 29 27 6 M10 x 1.25 40 213 208 54 105 33 28 7 M12 x 1.25 50 244 231 69 106 42 29 8 M16 x 1.5 63 259 246 69 121 42 29 8 M16 x 1.5 80 300 282.5 86 128 53 35.5 10 M20 x 1.5 100 320 300.5 91 138 55 35.5 10 M20 x 1.5 125 398 366.5 119 160 74 42.5 13.5 M27 x 2 6 Inner Structure No. Item Material 1 Rod nut Stainless steel 2 Piston rod Blank : Medium Carbon Steel B : 304 Stainless Steel 3 Front cover packing TPU 4 Front cover Aluminium alloy 5 Bushing Wear resistant material 6 Cushiong o-ring TPU 7 Barrel Aluminium alloy 8 O-ring NBR 9 Piston Aluminium alloy 10 Piston seal TPU 11 Wear ring Wear resistant material 12 Magnet Plastic / rubber (ø125) 13 Bolt Carbon steel 14 Buffer gasket TPU 15 Back cover Aluminium alloy 16 Screw Carbon steel / stainless steel
ISO15552 Cylinder Mountings Ordering Code F KF 50 CA Bore size Accessory type LB FA CA CB CR FTC TF TM Foot Front/Rear Flange Rear Eye Rear Clevis & Pin Rear Bracket Front Trunion Front Trunion Clevis Trunion Support Material Accessories Bore 32 to 100 Mountings LB FA CR CA CB FTC TF TM Low Carbon Steel Aluminum Alloy 125 to 200 Carbon steel Modular Cast Iron Cast Steel Aluminum Alloy FA 4-øB P BC BD BB A+Stroke C+Stroke ltem/bore 32 40 50 63 80 100 125 160 200 BE BF T A 142 159 175 190 214 229 279 332 347 C 94 105 106 121 128 138 160 180 180 BA 30.5 35.5 40.5 45.5 45.5 55.5 60.5 65.5 75.5 BB 10 10 12 12 16 16 20 20 25 BC 50 55 68 78 100 120 140 180 220 BD 32 36 45 50 63 75 90 115 135 BE 80 90 108 120 153 178 224 280 320 BF 64 72 90 100 126 150 180 230 270 BP 7 9 9 9 12.5 14.5 16.5 18.5 24 T 32.5 38 46.5 56.5 72 89 110 140 175 øb A CA LB DC DJ AF AE R DD ø DE 4-øAP AD AG A+Stroke C+Stroke A+Stroke C+Stroke AC+S troke AA+Stroke AG AT AD AH DQ 0-0.2 T S Item/ Bore 32 40 50 63 80 100 125 160 200 A 142 159 175 190 214 229 279 332 347 C 94 105 106 121 128 138 160 180 180 S 47 53 65 75 95 115 140 180 220 T 32.5 38 46.5 56.5 72 89 110 140 175 DC 22 25 27 32 36 41 50 55 60 DD 11 12 12 15 15 20 25 30 30 DE 10 12 12 16 16 20 25 30 30 DJ 13 16 17 22 22 27 33 35.5 37 DQ 25.8 27.8 31.7 39.7 49.7 59.7 69.7 89.7 89.7 Item/ 32 40 50 63 80 100 125 160 200 Bore A 142 159 175 190 214 229 279 332 347 C 94 105 106 121 128 138 160 180 180 AA 158 179 190 209 248 266 290 340 380 AC 142 161 170 185 210 228 250 300 320 AD 8 9 10 12 19 19 20 20 30 AE 47 53 65 75 95 115 140 180 220 AF 32 36 45 50 63 75 90 115 135 AG 24 28 32 32 41 45 45 60 70 AH 32 36 45 50 63 71 90 115 135 AP 7 9 9 9 12.5 14.5 16.5 18.5 24 AT 3 3 3 3 4 4 8 8 9 7
ISO15552 Cylinder Mountings CB A+Stroke C+Stroke CJ CP +0.2 0 CT CC PA1 PB1 R CD øc E T S Item/ Bore 32 40 50 63 80 100 125 160 200 A 142 159 175 190 214 229 279 332 347 C 94 105 106 121 128 138 160 180 180 CC 22 25 27 32 36 41 50 55 60 CD 10.5 12 12 15 15 20 25 30 30 CE 10 12 12 16 16 20 25 30 30 CJ 13 16 17 22 22 27 31 35.5 36 CP 26 28 32 40 50 60 70 90 90 CT 45 52 60 70 90 110 130 170 170 PA1 51 59 67 77 97 119 139 181 181 PB1 45.5 52.5 60.5 70.5 90.5 110.5 130.5 170.5 170. 5 S 47 53 65 75 95 115 140 180 220 T 32.5 38 46.5 56.5 72 89 110 140 175 CR A+Stroke C+Stroke CJ D øcc E F CD AA B H I 4-øL(Countersink) 4-øK(Thru.hole) G Item/ Bore 32 40 50 63 80 100 125 160 200 A 142 159 175 190 214 229 279 332 347 AA 32 36 45 50 63 71 90 115 135 B 26 28 32 40 50 60 70 90 90 C 94 105 106 121 128 138 160 180 180 CC 10 12 12 16 16 20 25 30 30 CD 50 56 68 77 93 106 135 171 185 CJ 10 12 13 17 19 22 26 25 31 D 21 24 33 37 47 55 70 97 105 E 18 22 30 35 40 50 60 88 90 F 31 35 45 50 60 70 90 126 130 G 8 10 12 12 14 15 20 25 30 H 38 41 50 52 66 76 94 118 122 I 51 54 65 67 86 96 124 156 162 K 6.6 6.6 9 9 11 11 14 14 18 L - - - - 18 18 20 20 26 TF FTC D A+Stroke C+Stroke (C+S troke)/2 AA K F G 4-øE A+Stroke C+Stroke CA B I K J L M øca I øn H Item/ Bore 32 40 50 63 80 100 125 160 200 A 142 159 175 190 214 229 279 332 347 AA 22 28 28 30 32 38 40 50 50 B 66 86.5 91.5 115 126 157.5 175 215 262. 5 C 94 105 106 121 128 138 160 180 180 CA 40 54 54 70 70 90 90 110 135 D 11 11 11 11 11 19 19 24 27 E 9 12 12 12 12 18 18 22 22 F 60 75 75 85 85 115 115 140 150 G 80 100 100 110 110 155 155 190 200 H 52 65 75 90 112 135 170 210 255 I 12 16 16 20 20 25 25 32 32 J 20 27 31 42 54 68 80 100 125 K 50 63 75 90 110 132 160 200 250 L 62 79 91 110 130 157 185 232 282 M 77 98 110 133 153 185 213 267 317 N 12 16 16 20 20 25 25 32 32 Item/ Bore 32 40 50 63 80 100 125 160 200 8 AA B D E A 142 159 175 190 214 229 279 332 347 AA 74 95 107 130 150 182 210 264 314 B 50 63 75 90 110 132 160 200 250 C 94 105 106 121 128 138 160 180 180 CA 12 16 16 20 20 25 25 32 32 D 32.5 38 46.5 56.5 72 89 110 140 175 E 46 52 64 74 94 114 139 179 218 F 19 21 26 28 31 35 43 56 64 K 10 10 12 12 16 16 20 20 20
ISO15552 Cylinder Mountings TM A+Stroke C+Stroke M AA G F E D B I øc H A Item/ Bore 32 40 50 63 80 100 125 160 200 A 142 159 175 190 214 229 279 332 347 AA 14 17 17 20.5 20.5 24.5 24.5 30 30 B 52 65 75 90 112 135 170 210 255 C 94 105 106 121 128 138 160 180 180 CA 12 16 16 20 20 25 25 32 32 D 20 27 31 42 54 68 80 100 125 E 50 63 75 90 110 132 160 200 250 F 66 82 94 113.5 133.5 159.5 187.5 234 284 G 80 99 111 134 154 184 212 264 314 H 32 36 36 42 42 50 50 60 60 I 46 55 55 65 65 75 75 92 92 K 11 15 15 18 18 20 20 26 26 L 7 9 9 11 11 14 14 18 18 M 30 36 36 40 40 50 50 60 60 (C+S troke)/2 4x øk(countersink) 4x øl (Thru.hole) 9
10
ISO15552 Cylinder Rod Mountings Piston Rod Clevis YI Ordering Code F - M10 125 Y I Thread M10 M10 M12 M12 M16 M16 M20 M20 M27 M27 M36 M36 Pitch 125 1.25mm 150 1.5mm 200 2.0mm Dimensions Model/ Item NA NC ND NP NQ NM NH PA PB F-M10125YI 19 10 40 20 52 10 M10 x 1.25 25 20 F-M12125YI 25.4 12 48 24 62 12 M12 x 1.25 32.4 26.2 F-M16150YI 32 16 64 32 80 16 M16 x 1.5 39 33 F-M20150YI 44.4 20 80 40 102 20 M20 x 1.5 53.5 45 F-M27200YI 54 30 110 55 139 30 M27 x 2.0 66 55 F-M36200YI 70 35 144 73 179 35 M36 x 2.0 83 71 ø 11
ISO15552 Cylinder Rod Mountings Piston Rod Clevis I Ordering Code F - M10 125 I I Thread M10 M10 M12 M12 M16 M16 M20 M20 M27 M27 M36 M36 Pitch 125 1.25mm 150 1.5mm 200 2.0mm Dimensions Model/ Item NC ND NE NF NG NH NM F-M10125II 10 40 50 15 20 M10 x 1.25 10 F-M12125II 12 48 62 24 20 M12 x 1.25 12 F-M16150II 16 64 82 32 23 M16 x 1.5 16 F-M20150II 20 80 102 40 30 M20 x 1.5 20 F-M27200II 30 110 139 51 45 M27 x 2.0 30 F-M36200II 35 144 181 65 55 M36 x 2.0 35 ø 12
ISO15552 Cylinder Rod Mountings Piston Rod Universal Joint U Ordering Code F - M10 125 U Thread M10 M10 M12 M12 M16 M16 M20 M20 M27 M27 M36 M36 Pitch 125 1.25mm 150 1.5mm 200 2.0mm Dimensions Model/ Item PA PB PC PD PE PF PG PH PI PJ PK F-M10125U 11 26 10 20 43 56 M10 x 1.25 13 19 17 14 F-M12125U 12 32 12 22 50 66 M12 x 1.25 13 22 19 16 F-M16150U 15 40 16 28 64 84 M16 x 1.5 15 27 22 21 F-M20150U 16.5 46 20 33 77 100 M20 x 1.5 15 34 30 23 F-M27200U 24 66 28 51 103 136 M27 x 2.0 15 46 41 35 F-M36200U 27.5 80 35 56 125 165 M36 x 2.0 15 57.5 50 43 ø ø 13
ISO15552 Cylinder Rod Mountings Piston Rod Floating Joint F Ordering Code F - M10 125 F Thread M10 M10 M12 M12 M16 M16 M20 M20 Pitch 125 1.25mm 150 1.5mm Dimensions Model/ Model/Item MA MA MA MC MD ME ME MF MF MG MG MH MH MI MI MJ MJ MK MK F-M10125F 58 22 7 21 26 26 11.5 66 10 10 M10 M10 x x 1.25 1.25 M10 x x 1.25 12º F-M12125F 58 22 8 21 28 11.5 7 12 M12 x 1.25 M12 x 1.25 12 F-M12125F F-M16150F 58 70 22.2 8. 85 28 21 34.5 28 11.5 17 87 1412 M16 M12 x x 1.5 1.25 M12 M16 x 1.5 1.25 12º F-M16150F F-M20150F 90 90 27 27 10 10 41 41 44.5 44.5 19 19 8 8 17 17 M20 M16 x x 1.5 1.5 M20 M16 x x 1.5 1.5 7 7º F-M27200F 92 27 10 41 44.5 22 11 18 M27 x 2.0 M27 x 2.0 7 F-M36200F F-20150F 102 29 13 46 53 53 22 10 10 22 22 M36 M20 x x 2.0 1.5 M36 M20 x x 2.0 1.5 10º 14
ISO15552 Cylinder Sensor Switch Specification Item\type CS1-B CS1- B N CS1- B P Switch Logic STSP Normally Opened Transistor without cont act Normally Opened Type Reed switch with contact NPN PNP Operating Voltage(V) 5~240V AC/DC 5 30V DC Max. Switching current (ma) 100 200 Switching Rating (W ) Max. 10 Max. 6 Current Cons umption NO 15mA Max. @ 24V Voltage Drop 2.5V Max.@100mA DC 0.5V Max.@200mA DC Cable ø4.0, 2C Grey oil resistant PV C (Flame retarded) ø4.0, 3C Black oil resistant PVC (F lame retarded) Indicator Red LE D N/A Red LED Leak age Current NO 0.01mA Max. Sens itivity(gauss) 60~7 5 60~75 Max. Frequency(Hz) 200 1000 Shoc k (m/s 2 ) 300 500 Vibration (m/s 2 ) 90 90 Temperature range -10 to +70 C -10 to +70 C Enclosure Classification IP67(NEMA6) IP67(NEMA6) Prot ection Circui t NO Power reverse polarity, surge suppressi on output short circuit Note : Please contact our technical department for high temperature resistant (125 to 150 C), low temperature resistant (-40 to -25 C) and explosion-proof sensor switch. Dimensions Sensing point 2000±20(Note) Ordering Code CS 1 B1 X ø Specification of sensor switch B1 : B1 to suit 32 to 40 mm bore B2 : B2 to suit 50 to 63 mm bore B3 : B3 to suit 80mm bore B4 : B4 to suite 100mm bore B5 : B5 to suit 125mm bore B6 : B6 to suit 160mm bore B7 : B7 to suit 200mm bore Model of sensor switch Blank : 2 Wire magnetic spring pipe with contact/normally open N : 3 Wire NPN with no contact (current flows in)/ normally open P : 3 Wire PNP with no contact (current flows out)/ normally open Item/ Model A B C D CS1- B1 (N, P) 16.2 27.6 11 15.5 CS1- B2 (N, P) 18.2 29.6 14 15.5 CS1- B3 (N, P) 22 29.7 16.6 15.5 CS1- B4 (N, P) 25.8 34.7 18 15.5 CS1- B5 (N, P) 31.7 37.5 19 13 CS1- B6 (N, P) 39.4 44.5 26 17 CS1- B7 (N, P) 46.4 44.5 26 13 Mounting The sensor switch of CS1-B (N, & P) series, can be fitted directly fixed onto the cylinder. Sensor switch Anti-loose screw Sensor switch Fastening screw Fastening screw Body Body Loosen the clamping screw, snap the Installation sensor switch method on the outer surface of the cylinder, and adjust it to the proper position. Tighten the clamping screw and then tighten the anti-loose screw cap to fix. 15
16
Pneumatic Air Grippers Angular Style Specification Bore size (mm) 6 10 16 20 25 32 Acting type Double Acting Single Acting Fluid Air (to be filtered by 40µm filter element) Double Ø 6 0.15-0.7 MPa (22-100 psi) (1.5-7.0 bar) Operating Acting Ø 10 - Ø 32 0.1-0.7 MPa (15-100 psi) (1.0-7.0 bar) Pressure Single Ø 6 0.3-0.7 MPa (45-100 psi) (3.0-7.0 bar) Acting Ø 10 - Ø 32 0.15-0.7 MPa (22-100 psi) (1.5-7.0 bar) Temperature C -20 C to +70 C Lubrication Cylinder: not required Gripper jaws: lubricate grease Cushion type Bumper Maximum frequency 180 (cpm) Sensor switches* DS1-H CS1-G DS1-G *Sensor switch should be ordered separately. Symbol Double acting Single acting and normally open Ordering Code Model K H F Y 2 0 KHFY : Air finger (angle style, double acting) KHFTY : Air finger (angle style, single acting and normally open) Bore Diameter 06 : 6mm 10 : 10mm 16 : 16mm 20 : 20mm 25 : 25mm 32 : 32mm Product Features 1. Uses a single piston structure with large gripping torque. 2. Integrated with a variable flow valve, it is easy and convenient to adjust the speed of opening and closing the gripping jaws. 3. Reasonable gripping angle, wide range of actual use. 4. Precise positioning, more accurate and reliable when gripping work-piece. 5. Various types of installation are available, convenient for use in different applications. 6. All series are attached with magnet, ensuring ease of control. Gripping Force & Stroke Acting Double Acting Single Acting Theoretical gripping torque (N-cm) Max. Length of Model Closed Opened gripping point HFY6 7.4 x P 10.6 x P 30mm HFY10 17.6 x P 29.4 x P 30mm HFY16 90 x P 129 x P 40mm HFY20 152 x P 252 x P 60mm HFY25 304 x P 473 x P 70mm HFY32 637 x P 904 x P 85mm HFTY6 5.7 x P 30mm HFTY10 11.8 x P 30mm HFTY16 71.2 x P 40mm HFTY20 122.4 x P 60mm HFTY25 252 x P 70mm HFTY32 589 x P 85mm Opening angle NB: the P in the Gripping Torque above represents the actual use of air pressure. Closing angle 30-10 17
Pneumatic Air Grippers Angular Style Inner Structure & Material of Major Parts No. Item Material 1 Gripping jaws Carbon steel 2 Pin Stainless steel 3 Front cover Aluminium alloy 4 Rod packing NBR 5 Piston rod Aluminium alloy/stainless steel 6 Bumper TPU 7 Countersink screw Carbon steel 8 Magnet washer NBR 9 Piston Aluminium alloy/stainless steel 10 Bumper TPU 11 C clip Spring steel 12 Back cover Aluminium alloy No. Item Material 13 Steel ball Stainless steel 14 O-ring NBR 15 O-ring NBR 16 Screw cap Carbon steel 17 Adjustable nut Brass 18 Fixed nut Brass 19 O-ring NBR 20 Piston seal NBR 21 Magnet Sinered metal 22 Body Aluminium alloy 23 Counstersink screw Carbon steel 24 Pin Stainless steel 25 Pin sheath Stainless steel Dimensions Bore size/item A AB B C CA D DA E EA EB F FA 6 47.5 36 10.5 20 14 4 4 M2 X 0.4 2.5 5 11 12 10 52.5 38.5 16.5 23 14 6.4 4 M2.5 X 0.45 3 5.7 12 14.5 16 62.5 44.5 23.5 30.5 24 8 7 M3 X 0.5 4 7 16 19 20 78 55 27.5 42 30 10 8 M4 X 0.7 5 9 20 23.5 35 92 60.5 33.5 52 36 12 10 M5 X 0.8 8 12 27 33 32 96.5 68 40 60 42 18 10 M6 X 1.0 6 14 27 29.5 Bore size/item K KA KB KC L LA LB LC M MA 6 M3 X 0.5 Through thread 12 26 10 M3 X 0.5 5 16 23 M3 X 0.5 6.4 18 12 M3 X 0.5 6 16 M4 X 0.7 7 24 24.5 M4 X 0.7 8 22 15 M4 X 0.7 8 20 M5 X 0.8 8 30 29 M5 X 0.8 10 34 18 M5 X 0.8 10 35 M6 X 1.0 10 36 30 M6 X 1.0 12 40 22 M6 X 1.0 10 32 M6 X 1.0 10 44 37.5 M6 X 1.0 18 46 26 M6 X 1.0 10 18 Bore size/item MB MC N NA P PA PB UA (open) UB (closed) 6 7 1.5 M3 X 0.5 19 1.5 30 10 10 11.5 27 11 1.5 M3 X 0.5 19 10 30 10 16 16 30 17 1.5 M5 X 0.8 18.5 13 30 10 20 18.5 35 21 1.5 M5 X 0.8 22 15 30 10 35 22 36.5 26 1.5 M5 X 0.8 23.5 20 30 10 32 26 30 34 2 M5 X 0.8 31 24 30 10
Pneumatic Air Grippers Angular Style How to Select Product 1. Selection of gripping force Please determine the gripping force according to the method below. The gripping work pieces shown to the left on the impact condition of ordinary handling state, taking safety coefficient a=4, have a gripping force that is more than 10-20 times of the mass of the gripped objects. F = µ = 0.2 µ = 0.1 mg x 4 F = mg 2 x 0.2 2 x 0.1 = 10 x mg = 20 x mg 10 times the mass of the gripped object x 4 20 times the mass of the gripped object Note: if the friction coefficient µ > 0.2, for safety please also select clamping force according to the principle of 10-20 times of the mass of the clamped objects. As for large acceleration and shock, it requires a greater safety coefficient. The work pieces as shown to the left: F: gripping force (N) µ: friction coefficient between fittings and work pieces. m: mass of work pieces g: acceleration of gravity (=9.8m/s²) The condition that the work pieces won t drop is: 2 x µ F>mg F > mg 2 x µ Safety coefficient is a, so F is: F > mg x a 2 x µ 2. Selection of gripping point When the gripping force is determined, select the gripping point according to the limitation ranges shown in the below charts. If the gripping point is above the limit, the gripping jaw will be subjected to excessive moment load, and lead to shortened life of the air gripper. Double acting, closed gripping force Single acting, closed gripping force 19
Pneumatic Air Grippers Angular Style Installation & Application 1. Due to the abrupt changes, the pressure is low, which will lead to the decrease of the gripping force and failing of the work pieces. In order to avoid the harm to the human body and damage to the equipment, anti-dropping device must be equipped. 2. Don t use the air gripper under strong external force and impact force. 3. When install and fix the air gripper. Avoid falling down, collision and damage. 4. When fixing the gripping jaw parts, don t twist the gripping jaw. 5. There are several kinds of installation method, and the torque of fastening screw must be within the prescribed moment range shown in the below chart. Of the locking moment is too large, it will cause the dysfunctional. If the locking moment is too small, it will cause the position deviation and fall. Tail Installation Type Bore size Bolt types Max. locking moment (Nm) Max. screwed depth (mm) Positioning bore aperture (mm) Positioning bore depth (mm) 6 Ø 7H9 1.5 10 M3 X 0.5 0.88 6 Ø 1159 1.5 16 M4 X 0.7 2.1 8 Ø 17H9 1.5 20 M5 X 0.8 4.3 10 Ø 21H9 1.5 25 M6 X 1.0 7.3 12 Ø 26H9 1.5 32 M6 X 1.0 7.3 12 Ø 34H9 1.5 Installation of front threaded hole Installation of front through hole Bore size Bolt types Max. locking moment (Nm) Max. screwed depth (mm) 6 M3 X 0.5 0.69 5 10 M3 X 0.5 0.69 5 16 M4 X 0.7 2.1 7 20 M5 X 0.8 4.3 8 25 M6 X 1.0 7.3 10 32 M6 X 1.0 7.3 10 Bore size Bolt types Max. locking moment (Nm) Max. screwed depth (mm) 6 M2.5 X 0.45 0.49 5 10 M2.5 X 0.45 0.49 5 16 M3 X 0.5 0.88 7 20 M4 X 0.7 2.1 8 25 M5 X 0.8 4.3 10 32 M5 X 0.8 4.3 10 Surface installation type 20 Bore size Bolt types Max. locking moment (Nm) Max. screwed depth (mm) 10 M3 X 0.5 0.88 6 16 M4 X 0.7 1.6 6.5 20 M5 X 0.8 3.3 8 25 M6 X 1.0 5.9 10 32 M6 X 1.0 5.9 10
Pneumatic Air Grippers Angular Style Installation & Application 6. Please note: when installing the gripping jaw fittings you can only hold the gripping jaw using a spanner, and then lock the screws with an allen wrench. Never clamp the body directly and then lock the screws, otherwise the parts will be easily damaged. Bore size Bolt types Max. locking moment (Nm) 6 M2 X 0.4 0.15 10 M2.5 X 0.45 0.31 16 M3 X 0.5 0.59 20 M4 X 0.7 1.4 25 M5 X 0.8 2.8 32 M6 X 1.0 4.9 7. When gripping the work piece, it must be located in the centre line of the two gripping jaws, and the two gripping jaws also need to touch the work piece at the same time, otherwise they will be easily damaged. 8. Confirm that no additional external forces are exerted on the gripping jaw. Transverse load acts on the gripping jaw, which will cause impact load and leads to the shaking and damage of the gripping jaw. Ensure gaps are included so that the air gripper will not severely contact work pieces or accessories at the end of its movement. 9. When the work pieces are inserted, the centre line should be coaxial, no offset, in case there are external forces generated on the gripping jaw. When testing, it is specifically required that the manual operation should be reduced, the pressure should be used to run it at a low speed to guarantee the safety and no impact. 10. Please use the flow control valve to adjust the opening and closing speed of the gripping jaw if too fast. 11. People or items should not enter the movement path of the air gripper. 12. Before removing the air gripper, please confirm that it is out of its working state, and then discharge any compressed air. 21
22
Pneumatic Air Grippers Parallel Style Specification Bore size (mm) 6 10 16 20 25 32 40 Acting type Double Acting Single Acting Fluid Air (to be filtered by 40 µ m filter element Double Ø 6 0.2-0.7MPa (28-100psi) (2.0-7.0bar) Operating Acting Ø 10 - Ø 32 0.1-0.7MPa (15-100psi) ( 1.0-7.0bar) Pressure Single Ø 6 0.35-0.7MPa (50-100psi) ( 3.5-7.0bar) Acting Ø 10 - Ø 32 0.25-0.7MPa (36-100psi) ( 2.5-7.0bar) Temperature C -20 C to +70 C Lubrication Not required Repeatability mm ±0.01 ±0.02 Maximum frequency 180 (cpm) 60 (cpm) Sensor switches* DS1-H CS1-G DS1-G CS1-G, DS1-G, DS1-H Port size M3 X 0.5 M5 X 0.8 *Sensor switch should be ordered separately. Symbol Double acting Single acting and normally open Single acting and normally closed Ordering Code K H F Z 2 0 Finger Type Blank : standard R : narrow B : side mounting W : side mounting and narrow Model Bore Diameter KHFZ : Air finger (parallel style, double acting) 06 : 6mm KHFSZ : Air finger (parallel style, single acting and normally closed) KHFTZ : Air finger (parallel style, single acting and normally open) 10 : 10mm 16 : 16mm 20 : 20mm 25 : 25mm N : through hole mounting M : through hole mounting and narrow F : bottom mounting 32 : 32mm 40 : 40mm Product Features 1. Integrated design of linear guide rail, high rigidity and high precision. 2. A positioning pin is attached to the bottom of the linear guide rail which can prevent the deviation of the positioning rail and body. 3. The hole of the body is deeper, which can improve the precision and the consistency of repeated dismounting and positioning. 4. Depending on customer requirements, the initial position of the clamping jaw can be customised to meet different needs under working conditions. 23
Pneumatic Air Grippers Parallel Style Inner Structure & Material of Major Parts No Item Material 1 Pin Stainless steel 2 Bumper TPU 3 Piston seal NBR 4 Piston Aluminium alloy/stainless steel 5 Body Aluminium alloy 6 Back cover Aluminium alloy 7 C clip Spring steel 8 O-ring NBR 9 Magnet Sintered metal 10 Piston rod Aluminium alloy/stainless steel 11 Screw Carbon steel 12 Rod packing NBR 13 Curved bar Stainless steel 14 Pin Stainless steel 15 Countersink screw Carbon steel 16 Hexagon screw Carbon steel 17 Pin Stainless steel 18 Guide sleeve Stainless steel 19 Assembly of clamping jaw and guide rail Stainless steel Gripping force and stroke Acting Single Acting Double Acting Normally Closed Normally Open Model Gripping force per finger effective valve (N) Opening/ closing stroke (both sides) (mm) Weight (g) External Internal F Type Others HFZ6 3.3 6.7 4 24 25 HFZ10 11 17 4 56 56 HFZ16 34 45 6 124 124 HFZ20 45 68 10 236 236 HFZ25 69 102 14 418 428 HFZ32 16 195 22 750 729 HFZ40 255 320 30 1340 1268 HFTZ6 1.9 4 25 26 HFTZ10 7 4 57 57 HFTZ16 27 6 125 125 HFTZ20 35 10 238 238 HFTZ25 55 14 420 430 HFTZ32 133 22 799 778 HFTZ40 220 30 1437 1365 HFSZ6 3.7 4 25 26 HFSZ11 13 4 57 57 HFSZ16 38 6 125 125 HFSZ20 59 10 238 238 HFSZ25 87 14 420 430 HFSZ32 163 22 799 778 HFSZ40 270 30 1437 1365 24 Note: the gripping force in the above table is in the working pressure of 0.5MPa, and with a gripping point of L = 20mm.
Pneumatic Air Grippers Parallel Style Dimensions Standard type Ø 6 Ø 10 Ø 40 Model/Item A AB B C CA D DA DB E EA EB HFZ10 57 37.5 16.4 29 23 5 4 12 M2.5 X 0.45 3 5.7 HFZ16 67.5 42.5 23.6 38 30.5 8 5 155 M3 X 0.5 4 7 HFZ20 84.5 53 27.6 50 42 10 8 20 M4 X 0.7 5 9 HFZ25 102.5 63.5 33.6 63 52 12 10 25 M5 X 0.8 6 12 HFZ32 113 67 40 97 60 15 12 29 M6 X 1.0 7 14 HFZ40 139 83 48 119 72 18 14 36 M8 X 1.25 9 17 Model/item K KA KB KC L LA LB LC M MA MB MC HFZ10 M3 X 0.5 5.5 16 23 M3 X 0.5 6 18 12 M3 X 0.5 6 11.5 27 HFZ16 M4 X 0.7 8 24 24.5 M4 X 0.7 8 22 15 M4 X 0.7 4.5 16 30 HFZ20 M5 X 0.8 10 30 29 M5 X 0.8 10 32 18 M5 X 0.8 8 18.5 35 HFZ25 M6 X 1.0 12 36 30 M6 X 1.0 12 40 22 M6 X 1.0 10 22 36.5 HFZ32 M6 X 1.0 13 46 40 M6 X 1.0 13 46 26 M6 X 1.0 10 26 48 HFZ40 M8 X 1.25 16 56 49 M8 X 1.25 17 56 32 M8 X 1.25 13 32 58 Model/item N NA P PA PB PC UA (Open) UB (Closed) HFZ10 Ø 11 2 M3 X 0.5 7.5 19 10 15.5 11.5 HFZ16 Ø 17 2 M5 X 0.8 7.5 19 13 21 15 HFZ20 Ø 21 3 M5 X 0.8 9.5 23 15 26.5 16.5 HFZ25 Ø 26 3.5 M5 X 0.8 10 24 20 33.5 19.5 HFZ32 Ø 34 4 M5 X 0.8 11 31 24 48 26 HFZ40 Ø 42 4 M5 X 0.8 12 38 28 60 30 25
Pneumatic Air Grippers Parallel Style Dimensions Narrow (R type) Ø 10 Ø 25 Model/Item UA (Open) UB (Closed) HFZ10-R 10 6 HFZ16-R 12.5 6.5 HFZ20-R 17 7 HFZ25-R 23 9 Note: the other dimensions are the same as standard type. Side mounting (B type) Ø 6 Ø 10 Ø 40 Model/Item E EA EB EC UA (Open) UB (Closed) HFZ6-B M2 X 0.4 2.5 5 2 11 8 HFZ10-B M2.5 X 0.45 3 5.7 2 15.5 11.5 HFZ16-B M3 X 0.5 4 7 2.5 21 15 HFZ20-B M4 X 0.7 5 9 4 26.5 16.5 HFZ25-B M5 X 0.8 6 12 5 33.5 19.5 HFZ32-B M6 X 1.0 7 14 6 48 26 HFZ40-B M8 X 1.25 9 17 7 60 30 Note: the other dimensions are the same as standard type. Side mounting and narrow (W type) Ø 10 Ø 25 Model/Item E EA EB EC UA (Open) UB (Closed) HFZ10-W M2.5 X 0.45 3 3 2 10 6 HFZ16-W M3 X 0.5 4 4 2.5 112.5 6.5 HFZ20-W M4 X 0.7 5 5 4 17 7 HFZ25-W M5 X 0.8 6 6 5 23 9 Note: the other dimensions are the same as standard type. Through hole mounting (N type) 26 Ø 6 Ø 10 Ø 40 Model/Item E EA EB UA (Open) UB (Closed) HFZ6-N 2.3 2.5 5 11 8 HFZ10-N 2.8 3 5.7 15.5 11.5 HFZ16-N 3.3 4 7 21 15 HFZ20-N 4.5 5 9 26.5 16.5 HFZ25-N 5.5 6 12 33.5 19.5 HFZ32-N 6.5 7 14 48 26 HFZ40-N 9 9 17 60 30 Note: the other dimensions are the same as standard type.
Pneumatic Air Grippers Parallel Style Dimensions Through hole mounting and narrow (M type) Model/Item E EA EB UA (Opened) UB (Closed) HFZ10-M 2.8 3 5.7 10 6 HFZ16-M 3.3 4 7 12.5 6.5 HFZ20-M 4.5 5 9 17 7 HFZ25-M 5.5 6 12 23 9 Note: the other dimensions are the same as standard type. Bottom mounting (F type) Ø 6 Ø 10 Ø 40 Model/item D DA DB DC DE DF E EA EB EC UA (Open) UB (Closed) HFZ6-F 4 7.5 7 M2 X 0.4 3 3.5 2 4 1.5 HFZ10-F 5 11 5 2 4.5 2 M2.5 X 0.45 4 6 2.45 5.5 1.5 HFZ16-F 8 14 8 2.5 5.8 2.5 M3 X 0.5 6 8 3.05 7.5 1.5 HFZ20-F 10 18 10.5 3 7.5 3 M4 X 0.7 8 10 3.95 11.5 1.5 HFZ25-F 12 22 13 4 9 4 M5 X 0.8 10 12 4.9 16 2 HFZ32-F 15 34.5 18 5 14.8 5 M6 X 1.0 12 20 7.9 25 3 HFZ40-F 18 41.5 22 6 17.7 6 M8 X 1.25 16 24 8.7 33 3 Note: the other dimensions are the same as standard type. 27
Pneumatic Air Grippers Parallel Style How to Select Product Please select pneumatic finger according to the following steps: the selection of the effective gripping force, then the confirmation of the gripping point, then the confirmation of the external force put on the gripping jaw. 1. Selection of gripping force The gripping work pieces shown to the left, on the impact condition of ordinary handling state, taking safety coefficient a=4, have a gripping force that is more than 10-20 times of the mass of the gripped objects. F = µ = 0.2 µ = 0.1 mg x 4 F = mg 2 x 0.2 2 x 0.1 = 10 x mg = 20 x mg 10 times the mass of the gripped object x 4 20 times the mass of the gripped object The work pieces as shown to the left: F: gripping force (N) µ: friction coefficient between fittings and work pieces. m: mass of work pieces g: acceleration of gravity (=9.8m/s²) The condition that the work pieces won t drop is: 2 x µ F>mg F > mg 2 x µ Safety coefficient is a, so F is: F > mg x a 2 x µ 1.1 The actual gripping force must be within the effective gripping forces of the different pneumatic finger specifications shown in the below charts. Note: if the friction coefficient µ > 0.2, for safety, please also select clamping force according to the principle of 10-20 times of the mass of the clamped objects. As for large acceleration and shock, it requires a greater safety coefficient. Double acting, closed gripping force Double acting, open gripping force 28
Pneumatic Air Grippers Parallel Style How to Select Product Single acting, normally open gripping force Single acting, normally open clamping force 2. Selection of gripping point 2.1 Please select the gripping point within the limited field shown below. Above these limits, gripping jaws would be subjected to excessive torque loads and lead to short life of the air gripper. 2.2 Within the recommended range of the gripping point, it is better to use short, light fittings. If the fittings are long and heavy, the inertia force when the finger is opened and closeed will become larger, and the performance of the gripping jaw will degrade, at the same time it will affect its life. 2.3 When the gripped object is very fine and thin, ensure a sufficient gap is positioned between fittings. If not, the clamp will be unstable, resulting in an offset position and adverse clamping. 29
Pneumatic Air Grippers Parallel Style How to Select Product Range of closed gripping points Range of open clamping point 3. The confirmation of the external force put on the gripping jaw 30 Bore size The allowed vertical loads Fv (N) Maximum permissible torque (Nm) Mp My Mr 6 10 0.04 0.04 0.08 10 58 0.26 0.26 0.53 16 98 0.68 0.68 1.36 20 147 1.32 1.32 2.65 25 255 1.94 1.94 3.88 32 343 3 3 6 The calculation of allowable forces when moment loads work Allowable load (N) = M (maximum permissible moment) (M.m) L x 10-3 (10-3 = unit conversion constant) Examples of calculation In the guide rail of HFZ16, the external force of the pitching moment static loads put on the point of L = 30mm is f = 10 N Allowable load f = 0.68 = 22.7 (N) 30 x 10-3 Actual load f = 10 (N) < 22.7 (N) to meet the using requirements 40 490 4.5 4.5 9 Note: the loads and torque values above are all static values.
Pneumatic Air Grippers Parallel Style Installation & Application 1. The gripping force may change with the fluctuation of pressure. This will affect the grip hold of any work-piece and may cause the work-piece to slip out of the jaws. 2. Do not use the air gripper under strong external force or impact force. 3. Single acting spring return on request. 4. Avoid installing the gripper in a vulnerable position that may obstruct or damage the workpiece. 5. When fixing the gripping jaw parts, do not twist the gripping jaw. 6. There are several kinds of installation methods for this type of gripper. The locking torque for the fastening screw must be within the prescribed torque range shown in the chart below. Tail installation type Bore size Bolt type Maximum locking moment (Nm) Maximum screwed depth (mm) The aperture of the positioning bore (mm) The depth of the positioning bore (mm) 10 M3 X 0.5 0.88 6 Ø 11 2 16 M4 X 0.7 2.1 8 Ø 17 2 20 M5 X 0.8 4.3 10 Ø 21 3 25 M6 X 1.0 7.3 12 Ø 26 3.5 32 M6 X 1.0 7.9 13 Ø 34 4 40 M8 X 1.25 17.7 17 Ø 42 4 Installation of the front threaded hole Installation of the front through hole Bore size Bolt type Max. locking moment (Nm) Max. screwed depth (mm) 6 M3 X 0.5 0.88 10 10 M3 X 0.5 0.69 5 16 M4 X 0.7 2.1 8 20 M5 X 0.8 4.3 10 25 M6 X 1.0 7.3 12 32 M6 X 1.0 7.9 13 40 M8 X 1.25 17.7 17 Bore size Bolt type Max. locking moment (Nm) Max. screwed depth (mm) 6 M2.5 X 0.45 0.49 10 M2.5 X 0.45 0.49 5 16 M3 X 0.5 0.88 8 20 M4 X 0.7 2.1 10 25 M5 X 0.8 4.3 12 32 M5 X 0.8 4.3 13 40 M6 X 1.0 7.3 16 31
Pneumatic Air Grippers Parallel Style Installation & Application Surface installation type 8.2 The end of stroke under the move stat of air gripper. Bore size Bolt type Max. locking moment (Nm) Max. screwed depth (mm) 10 M3 X 0.5 0.9 6 16 M4 X 0.7 1.6 4.5 20 M5 X 0.8 3.3 8 25 M6 X 1.0 5.9 10 32 M6 X 1.0 5.9 10 40 M8 X 1.25 13.7 13 40 M8 X 1.25 17.7 17 7. When installing the gripping jaw fittings, pay particular attention; you can only hold the gripping jaw by using a spanner, and then lock the screws with an allen wrench. Never clamp the body directly and then lock the screws, otherwise the parts will be easily damaged. 8.3 When in a reverse motion state, the gripping point must be precise, otherwise the air gripper may contact and cause impact load. 9. When the workpiece is inserted the centre line should be coaxial and not offset to the workpiece in case there is external force generated on the gripping jaw. Bore size Bolt type Max. locking moment (Nm) 6 M2 X 0.4 0.15 10 M2.5 X 0.45 0.31 16 M3 X 0.5 0.59 20 M4 X 0.7 1.4 25 M5 X 0.8 2.8 32 M6 X 1.0 4.9 40 M8 X 1.25 11.8 8. Confirm there are no external forces exherted on the gripping jaw. Transverse loads on the gripping jaw will cause impact loads and lead to shaking and damage of the gripping jaw. Gaps are required to ensure the air gripper does not collide with the work-piece at the end of its stroke. 8.1 The end of stroke under the open state of air gripper. 10. Please use the flow control valve to adjust the opening and closing speed of the gripping jaw if too fast. 11. Do not place articles or get in the way of the air gripper. 12. Before removing the air gripper, ensure it is not in operation and ensure any compressed air is discharged. 32
Pneumatic Air Grippers Sensor Switch Specification Item\Type KDS1-H, KDS1-HL KDS1-HN, KDS1-HLN KDS1-HP, KDS1-HLP Switch logic Transistor without contact, normally open type Switch type Two lines NPN PNP Operating voltage (V) 10-28V DC 5-30V DC Max. switching current (ma) 50 200 Switching rating (W) Max. 1.4 Max. 6 Current consumption 12 (40) ua max. @ 24V 15mA max. @ 24V Voltage drop 2.65V max. @ 50mA DC 0.5V max. @ 200mA DC Cable Ø 2.8, 2C black oil resistant PVC Ø 3.3, 3C black oil resistant PVC Indicator Red LED Leakage current 20 (90) ua max. @ 28V 0.01mA max. Sensitivity (gauss) 25-700 60-75 Max. frequency (Hz) 1000 Shock (m/s²) 500 Vibration (m/s²) 90 Temperature range ( C) *-10 C to +70 C Enclosure classification IP67 (NEMA6) Protection circuit Power reverse polarity, surge suppression Ordering Code K D S 1 H N 0 2 0 Number of sensor switch Specification Model Connecting way* DS1 : Sensor switch Specification Product Series Blank : two-line C08 : M8 quick joint, length of wire is 150mm H : H type HLH, HRQ, HFZ6 (16-40), HFY6 normally open C12 : M12 quick joint, length of wire is 150mm HL : HL type HFR10-25, HLQ/HLS N : three-line NPN with no contact (current flows in) normally open P : three-line PNP with no contact (current flows out) normally open 020 : Length of wire is 2m 030 : Length of wire is 3m 050 : Length of wire is 5m 101 : Length of wire is 10m *The quick joint attached at the end of wire is a three-needle male joint with linear-rotary screw thread type. The female joint plug has to be ordered separately. Dimensions 33
Pneumatic Air Grippers Sensor Switch Mounting No additional accessories are necessary for the KDS1-H (N,P) and KDS1-HL (N,P) sensor switches. They can be directly fixed along the groove of the cylinder, which is convenient and fast. To adjust the clamping screw on sensor switch, slide the sensor switch into the installation slot, adjust it to the proper position then tighten the clamping screw to fix it. 34