SPX Corporation Eisenhower Drive Owatonna, MN 00-099 USA Phone: (0) -000 Tech. Services: (800) 33- Fax: (800) 9-839 Order Entry: (800) 33- Fax: (800) 83-8 International Sales: (0) -90 Fax: (0) -03 Parts List for: MODEL F AIR HYDRAULIC PUMP Maximum Capacity: 0,000 PSI Form No. 0 839, 3, 8 8 9 0 3 090 Decal 098 Rd. Hd. Machine Screw (#0- X -/" Lg.) 3 08 External Tooth Washer 09 Hex. Machine Screw Nut 08 Elbow Fitting 09 Pipe Plug ( 3/8 NPTF) *3383 Reservoir Gasket 8 0 Rd. Hd. Machine Screw (#0- X 3/8 Lg.) 9 83BL Shroud 0 89 Filler/Breather Cap *03 O-ring (3/ X /8 X 3/3) Pump Body 3 8 Soc. Hd. Cap Screw (/-0 UNC X 3-/" Lg.) 3 Reservoir 03 90 Elbow Fitting 90 Elbow Fitting 8 309 Trade Name Decal Part numbers marked with an asterisk (*) are contained in Repair Kit No. 3008. Sheet No. of 3 Litho in USA Rev. Date: 3 April 00
Parts List, Form No. 0, Back sheet of 3 3, 3 3 0 9 8 080 90 Elbow Fitting 03 90 Elbow Fitting 3 8 Ft. Tubing (See schematic on Sheet of 3 for approx. lengths.) 00 Screw (#9- X " Lg.; Torque to /30 in. lbs.) 03 Service Fitting Tee 038 90 Elbow Fitting 8 0 Straight Fitting 9 308 Air Operated Valve 0 38 90 Elbow Fitting 38 Tee 3 Cap Screw (0- UNC X / Lg.) 3 089 Flat Washer (#0 bolt). Ft. Tubing 03.08 Ft Heat Shrink 9 Pressure Switch Assembly (See Form No. 090.) PARTS INCLUDED BUT NOT SHOWN 00 Screw (#9- X " Lg.; Torque to /30 in. lbs.; For pump mounting purposes only.)
Parts List Form No. 0 BASIC PUMP ASSEMBLY TOP VIEW Apply permatex between gasket and coverplate. 3 09BK Cover Plate 0 Straight Fitting 3 Cap Screw (0- UNC X -/" Lg.; Torque to 0/0 in. lbs.) 88 Release Valve Body 39 Release Valve AIR/HYRDRAULIC SCHEMATIC Sheet No. of 3 Rev. Date: 3 April 00
Parts List, Form No. 0, Back sheet of 3 BASIC PUMP ASSEMBLY SECTION A-A 3 See Detail "A" 3 0, 8 9, 0 39 38 3 3 3 3 3 3, 33 3 3 30 9 8 3 0 ; See Detail "B" 9 DETAIL "B" 8 Refer to any operating instructions included with this product for detailed information about operation, testing, disassembly, reassembly, and preventive maintenance. Items found in this parts list have been carefully tested and selected. Therefore: Use only genuine OTC replacement parts! Additional questions can be directed to our Technical Services Department.
Parts List Form No. 0 3 Release Piston *08 O-ring (-/8" X /8 X /8; Apply lubricant) 3 338 Check Valve Body *038 Screen *088 Retaining Ring * O-ring (3/8 X / X /; Urethane) *8 O-ring (-/8" X -3/8" X /8) 8 *30 Gasket 9 *0 Copper Washer (3/8 X / X /3) 0 000 Soc. Hd. Cap Screw (/-0 X 3/8 Lg.; Torque to 90/0 in. lbs.) *0 Compression Spring *03 Steel Ball (9/3 dia.) 3 8 Relief Valve Assembly (Set at 0,000/0,00 PSI; Apply loctite 9 [Power Team #90] or equiv. & torque to 0/0 in. lbs.) 8 Piston Cylinder (Torque to 90/00 ft. lbs. oiled.) *03 Steel Ball (/ dia.) *0 Soft Copper Washer 308893 Filter Adapter (Torque to 0/0 ft. lbs. oiled.) 8 8 Filter 9 8 Retaining Ring (Internal) 0 *03 Soft Copper Washer *393 U-cup & Backup *309 Retainer (Note: See INSTRUCTIONS FOR RETAINER REPLACEMENT on back sheet 3 of 3.) 3 *9 Backup Ring *3938 Compression Spring 8 Piston 033 Bumper 099 Spring Guide 8 33 Air Cylinder (NOTE: Locate groove on upper half (top) of pump with chamfered tube end towards rear head as shown.) 9 *9 Compression Spring 30 *0 O-ring (.900 X.0 X.09) 3 30 Exhaust Valve Stem 3 *0 3 Lockwasher (#0) 33 0 3 Soc. Hd. Cap Screw (#0- X / Lg.; Torque to 0/ in. lbs.) 3 338 End Piston Plate 3 *883 Piston Poppet 3 *09 Compression Spring 3 *0 Flat Hd. Screw (#8-3 X 3/8 Lg.; Torque to /8 in. lbs.) 38 38 Rear Head 39 *9 Screen 0 0 Muffler *839 Gasket 390 Piston Body 3 * Piston Seal *83 O-ring (-/" X -/" X 3/3) *0 O-ring (" X 3/ X /8) *0 O-ring (3/ X 9/ X 3/3) Part numbers marked with an asterisk (*) are contained in Repair Kit No. 3008. Note: Shaded areas reflect last revision(s) made to this form. 3 8 9 0 DETAIL "A" 8 Release Valve *0 O-ring (3/8 X / X /) 3 *39 Compression Spring 33 Retainer Poppet *9 O-ring (/ X 3/8 X /) 393 Dowel Pin (NOTE: Place tapered end toward ball.) 903 Release Valve Poppet 8 *3 Steel Ball 9 093 Ball Retainer 0 *399 Compression Spring Part numbers marked with an asterisk (*) are contained in Repair Kit No. 3008. Sheet No. 3 of 3 Rev. Date: 3 April 00
Parts List, Form No. 0, Back sheet 3 of 3 INSTRUCTIONS FOR RETAINER REPLACEMENT Your pump's retainer is locked into place by one of the two following methods. Determine which method was used on your pump's retainer, then follow the appropriate steps to remove the old and install and stake the new. Method - Retainer shows no sign of stake marks. This retainer has been locked in place with a Loctite product. To replace it, a moderate amount of heat needs to be applied to the cylinder nut (in the area of the retainer) to soften the existing Loctite allowing it to be removed.. Install the new retainer into the cylinder nut and torque to 80/00 in. lbs. Note: Do not use a Loctite product this time but stake the new retainer in place according to instructions in Step 3. 3. To lock retainer into place, use a center punch positioned in the seam between the retainer and the cylinder nut and stake the new retainer in two places approximately 80 apart. Method - Retainer has two stake marks in the seam between the retainer and the cylinder nut. For replacement of this retainer, the stake marks must be removed. Using a /8" or larger diameter drill bit, remove the existing stakes by drilling a short distance into the stake marks. Remove the retainer.. Install the new retainer into the cylinder nut and torque to 80/00 in. lbs. 3. To lock retainer into place, use a center punch positioned in the seam between the retainer and the cylinder nut and stake the new retainer in two places approximately 80 apart. NOTE: Do not stake in the old stake marks. Thread seam Cylinder nut Retainer Stake marks No stake marks