PDS PREMIUM DRIVE SERVICE Innovation Driven Results NEW SERVICE before after
History Sumitomo Hansen capabilities In March 2011, Sumitomo In House Engineering & Design Team Heavy Industries finalised the purchase of the industrial gear division of Hansen Transmissions International NV. In Australia, the Sumitomo & Hansen entities were merged and in October 2013, a new company Sumitomo (SHI) Hansen Australia Pty. Ltd. was born. The merging of these two major Gearbox manufacturing entities allows Sumitomo Hansen to now offer the most comprehensive range of mechanical power transmission products available, all this supported by years Our Engineering team are able to design a complete drive package to suit your requirements; this includes the selection of all high quality major drive components such as Lubrication, Cooling and Braking systems when required, High speed and low speed couplings, Fluid couplings and any electronic monitoring devices. The design of Baseplates is also done in house, checked using our own Finite Element Analysis (FEA) program, then checked by an independent source to ensure the best fit for purpose drive package is supplied. In-House Manufacturing and Assembly Whilst core gearbox components are imported from our factories around the world, many special items are manufactured locally in our Rowville, Victoria machine shop section. Special shafting, labyrinth / taconite seals, motor adaptors, casing covers and adaptor plates are designed, quality checked and manufactured in-house. Assembly is then carried out by factory trained technicians with Sumitomo Hansen s strict quality standards and manufacturers recommended tolerances adhered to during the assembly process. Premium Drive Service (PDS) This latest service to our customers will ensure that all repairs are carried out by trained technicians, who know our products well. When repairing Sumitomo or Hansen units Historical records are always at hand and special considerations taken into account during the original manufacture are most importantly again taken into consideration. For other brands of Gear boxes or Gear motors original makers parts will be used wherever possible. A 2 year warranty is standard for all new parts and our workmanship. Global Manufacturing Company = Global Support SUMITOMO HANSEN products are supported no matter where in the world they are installed. With manufacturing taking place in Japan, China, North & South America and Europe we are able to ensure supply to all parts of the globe. More than 100 sales office locations throughout the world are supported by local build centres. All our Sales offices have trained product specialists able to offer advice on all product or application related matters. of power transmission knowledge of two companies now available from our new single company. An example of Sumitomo Hansen in house design team s skill and craftsmanship, this drive is now in service, approx. 22 tonnes in size.
From unit arrival for strip, inspection and quote to unit ready for return to service, the highest level of workmanship is carried out in the workshop. A 12 month warranty on parts and workmanship is standard. Industries & applications n Mining n Bulk Handling n Quarrying n Process Engineering n Food Manufacturing n Packaging n Water Treatment n Power Generation n Recycling n Steel Making Products n Mixer Drives n Conveyor Drives n Cooling Tower Drives n Agitators n Crushers n Sizers n Pump Drives n Turn Tables n Hoists Inspections Standard Inspections (Strip & Quote) n Unit Cleaned before inspection. n Unit opened & Inspection of gear train. n Oil samples taken. n Visual Inspection of casing and shafting. n If no major damage detected repair cost calculated. n Quotation will be based on standard replacement of all bearings and seals, gear train will be cleaned, casing cleaned and blasted if required before assembly and repaint. Detailed Inspection n If evidence of Component damage, i.e. Surface fatigue, Pitting, Spalling, shaft distress or breakage is found, then a more detailed inspection is recommended. n All components are stripped and inspected, to determine the cause of damage. n Non-destructive testing can be carried out including case alignment checks n Case / Bore alignment checks will be carried out to ensure all shafts & gears are true. n A detailed fixed price quotation will follow. (No hidden costs) n All labour & parts will be covered by our Premium Drive Service 18 month guarantee.
Sumitomo (SHI) Hansen Premium Drive Service (PDS) - Innovation Driven Results Complete Condition Report n Fixed Strip & Inspect Charge n No hidden cost for quoting purposes n Fixed Strip & Inspect Cost will be deducted off the final repair cost if the go ahead is given n Options of Visual Inspection or ND Testing (Non Destructive Test) n No Load Run Test on completion n Load test to 150kw available at additional charge if required n All Sumitomo Hansen units are refurbished using only genuine parts. How it works: Dedicated report tablets in the Service workshops have a program written specifically for Sumitomo Hansen service needs. The technicians can strip the gear box, list serial numbers, model of the gear unit etc., at the same time take photographic evidence with the tablet, which saves it straight to the report. Each section of the reduction ratio and its components are able to be photographed, notations made, again it then saves it straight into the report all done via the tablet. The tablet will automatically send this report, once the service department finishes assessing the unit/repair, with recommendations directly to the sales team, who then prepare the final report, with repair recommendations and pricing etc., finally a quotation is generated along with all photos which are included in the quotation. The report is automatically given a register number and is then filed for future reference.
ROWVILLE VICTORIA n 25 tonne gantry crane over Assembly area. n 10 tonne gantry crane over Service area. n 5 tonne gantry area - over Machine shop. n On site Machine shop. n In House Engineering design team/engineered Solutions. n Laser alignment equipped. n Factory trained technicians. n In House paint section. n Wash down & parts wash on site. n Large stock of spare parts (Hansen & Sumitomo). n ISO 9001 certification (SGS). n Multiple Fork lifts to 7 tonne. n Urgent Breakdown capabilities. GLENDENNING NSW n 150kW full load test cell. n 2 x 10 tonne gantry cranes over Service & Assembly area. n 1 x 3 tonne post crane General. n 1 x 2 tonne post crane General. n 150 Tonne Hydraulic Press. n In House Engineering design team / Engineered Solutions. n Factory trained technicians. n Laser alignment equipped. n In House paint section. n Turbo Jet Automated wash bay 10 tonne capacity. n Large stock of spare parts (Hansen & Sumitomo). n ISO 9001 certification (SGS). n Multiple forks lifts to 7 tonne. n Urgent breakdown capabilities.
PDS PREMIUM DRIVE SERVICE Innovation Driven Results 181 Power St, Glendenning, NSW, 2761 Ph: +61 2 9208 3000 Fax: +61 2 9208 3050 SUMITOMO DRIVE TECHNOLOGIES OFFICES VICTORIA Melbourne Unit 2, 88 Henderson St, Rowville, VIC, 3178 Ph: +61 3 97654300 Fax: +61 3 9765 4390 Reputation n The most experienced factory trained gear box specialists in Australia n Providing one of the most comprehensive range of power transmission solutions available n Additional products and services you know and trust n Increased assembly, service and repair capabilities NEW SOUTH WALES Sydney 181 Power St, Glendenning, NSW, 2761 Ph: +61 2 9208 3000 Fax: +61 2 9208 3050 Central Coast Suite 3-11 Platinum Bld, 4 Ilya Ave Ph: +61 2 4365 7535 Fax: +61 2 9208 3050 QUEENSLAND Brisbane Unit 11, 20 Archerfield Rd, Darra, QLD 4076 Ph: +61 7 3853 3800 Fax: +61 7 3375 1000 WESTERN AUSTRALIA Perth Unit 1/23 Morduant Circuit, Canning Vale, WA 6165 Ph: +61 8 9456 1766 Fax: +61 8 9456 0944 n Unrivalled customer support