UNIT CONVEYOR SYSTEMS PRE-ENGINEERED VARIABLE SPEED DRIVE PACKAGES Pre-engineered drive package assemblies combine the strength of Dodge and Reliance products to provide a total variable speed unit conveying drive solution through the use of a single part number. One System, One Source and One Solution to meet your application requirements, while reducing your total cost of ownership.
PRE-ENGINEERED UNIT C Pre-engineered drive package assemblies provide long lasting, power matched solutions to meet your variable speed drive specifications. Pre-engineered packages simplify the design, selection and procurement processes while ensuring that all components are properly matched for seamless process integration. Pre-engineered packages provide a low maintenance, high performance alternative to mechanical variable speed products. Customized variable speed drive packages can also be provided using the enclosed Quick Fax form. FEATURES: Reliance SP600 variable frequency drives, 460-480 VAC, NEMA 1 Ventilated / IP20, Wall/Machine mounting, LCD OIM keypad and S curve acceleration and deceleration for smooth speed transitions. Reliance 1800 RPM, 3 Phase, 230/460 VAC, NEMA Design B, premium energy efficient, c-face footless motors Dodge Quantis In-line Helical and Right Angle Helical Bevel Reducers with the Twin-Tapered Bushings Assembly of motor and reducer (drawings available upon request) SPECIFICATIONS Elevation to 3300 ft (1000 meters) Operating temperatures: -10 C to 40 C Atmosphere: Non-condensing relative humidity: 5% to 95% AC line voltage variation: rated input voltage ±10% AC line frequency variation: 48-62 Hz 110% of rated horsepower for 1 minute, 150% of rated horsepower for 3 seconds Maximum speeds are achieved by operating the Variable Frequency Drive at 75 hertz EASY CLEAN OPTION Reliance SP600 Variable Frequency Drive with NEMA 4 enclosure Reliance Easy Clean Plus Motors, c-face footless (1-3 HP) and c-face foot mounted (5-20 HP) Quantis Gear Reducer with white epoxy or stainless steel paint and xt harsh duty seals Speed ranges will vary from published values, consult Dodge for revised values HOW TO ORDER VARIABLE SPEED DRIVE PACKAGES 1. Select Part Number from Selection Tables based on desired Horsepower, Output Speed and Torque (i.e. 651148) 2. If drive configuration is right angle select bore size for twin tapered bushing (i.e. 651148-1.7500) 3. If easy clean option is desired indicate EZ (i.e. 651148-1.7500 EZ)
ONVEYOR PACKAGE SOL PART NUMBER SELECTION TABLES IN-LINE HELICAL (ILH) REDUCER 1.0 HORSEPOWER 64 51 5 651200 34.04 38 1.000 1.59 981 1,226 1,226 78 63 6 651201 27.97 38 1.000 1.93 806 1,007 1,007 101 81 8 651202 21.67 38 1.000 2.50 624 780 780 126 101 10 651203 17.33 38 1.000 3.12 499 624 624 154 123 12 651204 14.18 38 1.000 3.77 409 511 511 207 166 17 651205 10.57 38 1.000 4.59 305 381 381 226 180 18 651206 9.70 38 1.000 4.86 279 349 349 291 233 23 651207 7.52 38 1.000 5.00 217 271 271 355 284 28 651208 6.16 38 1.000 5.00 177 222 222 1.5 HORSEPOWER 53 42 4 651209 41.26 48 1.250 1.79 1,783 2,229 2,229 76 61 6 651210 28.74 48 1.250 2.51 1,242 1,553 1,553 101 81 8 651211 21.67 38 1.000 1.66 937 1,171 1,171 126 101 10 651212 17.33 38 1.000 2.08 749 936 936 154 123 12 651213 14.18 38 1.000 2.51 613 766 766 207 166 17 651214 10.57 38 1.000 3.06 457 571 571 226 180 18 651215 9.70 38 1.000 3.24 419 524 524 291 233 23 651216 7.52 38 1.000 3.34 325 406 406 355 284 28 651217 6.16 38 1.000 3.33 266 333 333 7.5 HORSEPOWER 70 56 6 651245 31.32 88 2.125 1.61 6,768 8,460 8,460 76 60 6 651246 28.93 88 2.125 1.90 6,251 7,814 7,814 105 84 8 651247 20.81 88 2.125 2.64 4,497 5,621 5,621 133 106 11 651248 16.45 68 1.625 1.59 3,555 4,443 4,443 161 129 13 651249 13.59 68 1.625 1.93 2,937 3,671 3,671 192 154 15 651250 11.40 68 1.625 2.30 2,463 3,079 3,079 225 180 18 651251 9.73 68 1.625 2.69 2,103 2,628 2,628 270 216 22 651252 8.11 68 1.625 3.00 1,752 2,191 2,191 432 346 35 651253 5.06 68 1.625 3.10 1,093 1,367 1,367 10 HORSEPOWER 54 43 4 651254 40.82 108 2.375 1.87 11,761 14,701 14,701 76 60 6 651255 28.93 88 2.125 1.43 8,335 10,419 10,419 105 84 8 651256 20.81 88 2.125 1.98 5,996 7,495 7,495 127 101 10 651257 17.27 88 2.125 2.23 4,976 6,220 6,220 161 129 13 651258 13.59 68 1.625 1.45 3,915 4,894 4,894 192 154 15 651259 11.40 68 1.625 1.72 3,285 4,106 4,106 225 180 18 651260 9.73 68 1.625 2.02 2,803 3,504 3,504 270 216 22 651261 8.11 68 1.625 2.25 2,337 2,921 2,921 432 346 35 651262 5.06 68 1.625 2.33 1,458 1,822 1,822 2.0 HORSEPOWER 58 46 5 651218 37.76 68 1.625 1.75 2,176 2,720 2,720 76 61 6 651219 28.74 48 1.250 1.89 1,656 2,070 2,070 114 91 9 651220 19.13 48 1.250 1.38 1,102 1,378 1,378 126 101 10 651221 17.33 38 1.000 1.56 999 1,248 1,248 154 123 12 651222 14.18 38 1.000 1.88 817 1,021 1,021 207 166 17 651223 10.57 38 1.000 2.30 609 761 761 226 180 18 651224 9.70 38 1.000 2.43 559 699 699 291 233 23 651225 7.52 38 1.000 2.50 433 542 542 355 284 28 651226 6.16 38 1.000 2.50 355 444 444 3.0 HORSEPOWER MAX INT MIN NUMBER RATIO SIZE SIZE FACTOR MAX INT MIN 52 42 4 651227 42.06 68 1.625 1.56 3,635 4,544 4,544 77 62 6 651228 28.25 68 1.625 2.32 2,442 3,052 3,052 95 76 8 651229 23.07 48 1.250 1.60 1,994 2,493 2,493 114 91 9 651230 19.13 48 1.250 1.86 1,653 2,067 2,067 135 108 11 651231 16.17 48 1.250 2.09 1,398 1,747 1,747 200 160 16 651232 10.93 48 1.250 2.72 945 1,181 1,181 224 179 18 651233 9.76 48 1.250 2.93 844 1,054 1,054 292 233 23 651234 7.50 38 1.000 1.86 648 810 810 355 284 28 651235 6.16 38 1.000 2.12 532 666 666 5.0 HORSEPOWER 59 47 5 651236 37.27 88 2.125 1.46 5,369 6,711 6,711 77 62 6 651237 28.25 68 1.625 1.39 4,070 5,087 5,087 101 80 8 651238 21.76 68 1.625 1.73 3,135 3,918 3,918 123 98 10 651239 17.82 68 1.625 1.91 2,567 3,209 3,209 148 119 12 651240 14.74 68 1.625 2.07 2,123 2,654 2,654 200 160 16 651241 10.93 48 1.250 1.63 1,575 1,968 1,968 224 179 18 651242 9.76 48 1.250 1.76 1,406 1,757 1,757 317 254 25 651243 6.90 48 1.250 2.07 994 1,242 1,242 425 340 34 651244 5.15 48 1.250 2.07 742 927 927 15 HORSEPOWER 56 45 11 651263 38.94 128 2.875 1.79 16,829 21,036 21,036 67 53 13 651264 32.81 108 2.375 1.55 14,180 17,724 17,724 88 70 18 651265 24.94 108 2.375 2.04 10,778 13,473 13,473 117 93 23 651266 18.72 88 2.125 1.47 8,090 10,113 10,113 150 120 30 651267 14.63 88 2.125 1.84 6,323 7,903 7,903 202 161 40 651268 10.85 88 2.125 2.23 4,689 5,861 5,861 236 189 47 651269 9.26 88 2.125 2.49 4,002 5,002 5,002 288 231 58 651270 7.59 88 2.125 2.88 3,280 4,100 4,100 368 295 74 651271 5.94 88 2.125 3.03 2,567 3,209 3,209 20 HORSEPOWER 56 45 11 651272 38.94 128 2.875 1.34 22,438 28,048 28,048 68 55 14 651273 32.11 128 2.875 1.58 18,503 23,128 23,128 88 70 18 651274 24.94 108 2.375 1.53 14,371 17,964 17,964 127 102 25 651275 17.19 108 2.375 2.02 9,905 12,382 12,382 150 120 30 651276 14.63 88 2.125 1.38 8,430 10,538 10,538 202 161 40 651277 10.85 88 2.125 1.68 6,252 7,815 7,815 236 189 47 651278 9.26 88 2.125 1.87 5,336 6,670 6,670 288 231 58 651279 7.59 88 2.125 2.16 4,374 5,467 5,467 368 295 74 651280 5.94 88 2.125 2.27 3,423 4,278 4,278 OPTIONS FOR CUSTOMIZED SOLUTIONS Variable Frequency Drive: 230VAC, MD60, SP500, GV3000, NEMA 4 Motors: Harsh duty and Mill and Chemical duty Reducers: Alternate shaft / bore sizes, Harsh duty seals For a customized solution contact the Rockwell Automation System-1 Group. One of our qualified product specialists will provide you with a quotation to meet your needs. Contact the System-1 Group by phone at 864-284-5767 or by fax at 864-281-2355.
UTIONS RIGHT ANGLE HELICAL BEVEL (RHB) REDUCER WITH TWIN TAPERED BUSHINGS 1.0 HORSEPOWER 55 44 4 651100 39.73 38 1.55 1,145 1,431 1,431 76 61 6 651101 28.72 38 2.02 827 1,034 1,034 100 80 8 651102 21.81 38 2.02 630 788 788 122 97 10 651103 17.99 38 2.02 518 648 648 149 119 12 651104 14.69 38 2.02 423 529 529 204 163 16 651105 10.72 38 2.02 309 386 386 225 180 18 651106 9.72 38 2.02 280 350 350 280 224 22 651107 7.82 38 2.02 225 282 282 352 281 28 651108 6.22 38 2.02 179 224 224 7.5 HORSEPOWER 64 51 5 651145 34.40 88 1.57 7,433 9,292 9,292 77 61 6 651146 28.50 88 1.90 6,158 7,698 7,698 111 89 9 651147 19.75 88 2.61 4,268 5,335 5,335 130 104 10 651148 16.85 88 2.92 3,641 4,551 4,551 156 125 12 651149 14.04 88 3.32 3,034 3,792 3,792 188 150 15 651150 11.64 88 3.59 2,515 3,144 3,144 232 186 19 651151 9.41 88 2.96 2,033 2,542 2,542 272 218 22 651152 8.03 88 3.16 1,735 2,169 2,169 327 262 26 651153 6.69 88 3.38 1,446 1,807 1,807 1.5 HORSEPOWER 54 43 4 651109 40.60 48 1.82 1,755 2,193 2,193 76 61 6 651110 28.72 38 1.43 1,241 1,551 1,551 100 80 8 651111 21.81 38 1.88 943 1,178 1,178 122 97 10 651112 17.99 38 2.28 777 972 972 149 119 12 651113 14.69 38 2.79 635 794 794 204 163 16 651114 10.72 38 2.43 463 579 579 225 180 18 651115 9.72 38 2.68 420 525 525 280 224 22 651116 7.82 38 3.33 338 422 422 352 281 28 651117 6.22 38 3.33 269 336 336 2.0 HORSEPOWER 56 44 4 651118 39.39 68 2.50 2,270 2,837 2,837 76 61 6 651119 28.90 48 1.91 1,665 2,082 2,082 100 80 8 651120 21.81 38 1.41 1,257 1,571 1,571 122 97 10 651121 17.99 38 1.71 1,037 1,296 1,296 149 119 12 651122 14.69 38 2.09 846 1,058 1,058 204 163 16 651123 10.72 38 1.82 618 772 772 225 180 18 651124 9.72 38 2.01 560 700 700 280 224 22 651125 7.82 38 2.49 451 563 563 352 281 28 651126 6.22 38 2.50 358 448 448 10 HORSEPOWER 60 48 5 651154 36.44 108 1.92 10,499 13,124 13,124 77 61 6 651155 28.50 88 1.42 8,211 10,264 10,264 111 89 9 651156 19.75 88 1.96 5,690 7,113 7,113 130 104 10 651157 16.85 88 2.19 4,855 6,068 6,068 156 125 12 651158 14.04 88 2.49 4,045 5,056 5,056 188 150 15 651159 11.64 88 2.69 3,354 4,192 4,192 232 186 19 651160 9.41 88 2.22 2,711 3,389 3,389 272 218 22 651161 8.03 88 2.37 2,314 2,892 2,892 327 262 26 651162 6.69 88 2.54 1,927 2,409 2,409 15 HORSEPOWER 53 42 11 651163 41.38 128 1.86 17,883 22,354 22,354 70 56 14 651164 31.25 108 1.49 13,505 16,882 16,882 95 76 19 651165 23.08 108 1.97 9,975 12,468 12,468 111 89 22 651166 19.63 108 2.22 8,484 10,604 10,604 159 127 32 651167 13.74 108 2.85 5,938 7,423 7,423 199 160 40 651168 10.97 108 2.17 4,741 5,926 5,926 234 187 47 651169 9.36 108 2.51 4,045 5,056 5,056 285 228 57 651170 7.68 108 3.02 3,319 4,149 4,149 453 362 91 651171 4.83 148 3.03 2,087 2,609 2,609 3.0 HORSEPOWER 56 44 4 651127 39.39 68 1.71 3,405 4,256 4,256 78 63 6 651128 27.99 68 2.40 2,419 3,024 3,024 97 78 8 651129 22.54 48 1.64 1,948 2,435 2,435 116 93 9 651130 18.78 48 1.96 1,623 2,029 2,029 142 113 11 651131 15.42 48 2.20 1,333 1,666 1,666 216 172 17 651132 10.15 48 2.34 877 1,097 1,097 235 188 19 651133 9.32 48 2.55 806 1,007 1,007 303 242 24 651134 7.22 38 1.80 624 780 780 352 281 28 651135 6.22 38 2.09 538 672 672 5.0 HORSEPOWER 53 42 4 651136 41.50 88 1.95 5,978 7,473 7,473 78 63 6 651137 27.99 68 1.44 4,032 5,040 5,040 103 82 8 651138 21.22 68 1.83 3,057 3,821 3,821 116 92 9 651139 18.93 68 1.98 2,727 3,409 3,409 142 113 11 651140 15.42 48 1.43 2,221 2,777 2,777 216 172 17 651141 10.15 48 1.41 1,462 1,828 1,828 235 188 19 651142 9.32 48 1.53 1,343 1,678 1,678 303 242 24 651143 7.22 48 1.98 1,040 1,300 1,300 408 326 33 651144 5.36 68 2.07 772 965 965 Reducer Size 20 HORSEPOWER 56 45 11 651172 39.19 128 1.47 22,582 28,228 28,228 81 65 16 651173 27.02 128 2.02 15,570 19,462 19,462 111 89 22 651174 19.63 108 1.66 11,311 14,139 14,139 131 104 26 651175 16.75 108 1.86 9,652 12,065 12,065 159 127 32 651176 13.74 108 2.13 7,917 9,897 9,897 199 160 40 651177 10.97 108 1.63 6,321 7,902 7,902 234 187 47 651178 9.36 108 1.89 5,393 6,742 6,742 285 228 57 651179 7.68 108 2.27 4,425 5,532 5,532 453 362 91 651180 4.83 148 2.27 2,783 3,479 3,479 Bore Size for Right Angle Configuration with Twin Tapered Bushings 1.0000 1.2500 1.3750 1.4375 1.5000 1.6250 1.8750 1.9375 2.0000 2.1875 2.2500 2.4375 3.1875 38 X X X 48 X X X X X 68 X X X X X X 88 X X X X X X X X 108 X X X X X X 128 X X X X X X 148 X X X X
CUSTOMIZED VARIABLE SPEED DRIVE SOLUTIONS Use this Quick Fax form to receive your customized solution quotation To: SYSTEM-1 GROUP Fax: 864.281.2355 Re: CUSTOMIZED QUOTATION FROM: COMPANY/CUST NO: PHONE: COMPANY/CUST NO: PHONE: Motor HP / Voltage: Reducer Output Speed: Reducer Configuration: Right Angle: In-Line: Offset Parallel: Worm Gear: Mounting: Shaft: Base: Reducer Output Speed: Is High Starting Torque Required? Yes: Variable Speed: Yes: (Circle One) Constant or Variable Torque Output Connection: Softstart Device: Environment: Standard: Extra Tough: Washdown: Division I: Division II: Chain Drive: Synchronous Drive: Coupled: Yes: Classes Groups Temp Code Classes Groups Temp Code Application Description / Other Comments:
TO COMPLETE YOUR TOTAL SOLUTION DODGE CAN PROVIDE THE FOLLOWING PERFORMANCE PLUS PRODUCTS PARA-FLEX COUPLINGS D-FLEX COUPLINGS SYNCHRONOUS BELT COUPLINGS GRIP TIGHT BALL BEARINGS The System-1 Group offers an integrated single source for all your mechanical and electrical power transmission needs featuring DODGE and RELIANCE ELECTRIC products. System-1 can optimize your equipment performance and reliability, assist in coordinating multi-product projects, reduce total cost of ownership, and ultimately improve your company s profitability. For a customized conveyor components solution contact the Rockwell Automation System-1 Group. One of our qualified product specialists will provide you with a quotation to meet your needs. Contact the System-1 Group by phone at 864-284-5767 or by fax at 864-281-2355. www.rockwellautomation.com www.ptplace.com www.dodge-pt.com www.reliance.com www.ptplace.ca Corporate Headquarters Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201 Headquarters for Dodge and Reliance Electric Products Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: (1) 864.297.4800, Fax: (1) 864.281.2433 Canada: Rockwell Automation Canada, 296 Walker Drive, Bramalea, Ontario, Canada L6T 4B3, Tel: (1) 905.792.1722 Europe: Rockwell Automation, Brühlstraße 22, D-74834 Elztal-Dallau, Germany, Tel: (49) 6261 9410, Fax: (49) 6261 1771 Asia Pacific: Rockwell Automation, 55 Newton Road, #11-01/02 Revenue House, Singapore 307987, Tel: (65) 351 6723, Fax: (65) 355 1733 Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 RAPS-956-2 11/03-5M-K This material is not intended to provide operational instructions. Appropriate Rockwell Automation instruction manuals and precautions should be studied prior to installation, operation or maintenance of equipment. Copyright 2003 Rockwell Automation. All rights reserved. Printed in USA. DODGE, RELIANCE ELECTRIC, CALIBRE, QUANTIS, TORQUE-ARM, IMPERIAL, MAXUM, CYCLONE, TYPE E & SYSTEM-1 are trademarks of Rockwell Automation.