DODGE QUANTIS MAKES THE GLOBAL CONNECTION

Transcription

1 DODGE QUANTIS MAKES THE GLOBAL CONNECTION

2 HOLLOW SHAFT SOLID SHAFT DOUBLE ENDED SOLID SHAFT HOLLOW SPLINED SHAFT SHRINK DISK CONNECTION SHAFT RHB FOOTLESS FLANGE RHB FOOT MOUNTED NE SEPARA ARATE C Output Group Modularity ILH, MSM & RHB This illustration shows the modularity on the output side of ILH, MSM and RHB. All three styles can be furnished in a variety of output shaft configurations. All output shaft styles can be used with or without an output flange, depending on the customer s application. Output Model Configurations: Solid Output Shaft (inch or metric) ILH, RHB and MSM Hollow Bore (inch or metric) RHB and MSM Double Output Shaft (inch or metric) RHB

3 MSM ILH FOOT MOUNTED MA IEC ILH FOOTLESS FLANGED ADAPTER PLATE GEARMOTOR MOTOR BRAKE 3 PIECE COUPLED C-FACE CLAMP COLLAR 3 PIECE 3 PIECE COUPLED CLAMP COLLAR 3 PIECE IEC MOTOR STANDARD B5 MOUNTING NEMA STANDARD C-FACE MOTOR Input Group Modularity ILH, MSM & RHB This illustration shows input modularity for ILH, MSM and RHB. Variability has been designed into the adapter plate.the dimensions of side A of the adapter plate will vary depending on the size of the gear box on which it is applied.the input shape and dimensions for any given size of ILH, MSM and RHB will always be the same, and therefore, any given plate for that gear box size will fit all three styles. Side B of the plate will vary depending upon the input power (motor size). All input devices have the same mounting dimensions for common power ratings.

4 DODGE QUANTIS S P E C I F I INPUT MODULAR OPTIONS For ILH, MSM, and RHB INTEGRAL MOTOR 50 Hz 60 Hz Severe Duty Canopy CSA approved Direct Acting Brake 3 ft-lb to 295 ft-lb IP 55 Inverter Duty C-FACE CLAMP-COLLAR NEMA C-Face 56C to 360TC IEC B5 71D to 200D SEPARATE (FREE-INPUT) Inch Metric Backstop THREE-PIECE COUPLED NEMA C-Face 56C to 360TC IEC B5 80D to 250D Backstop

5 C A T I O N S RATINGS FOR ILH - In-line Helical Size Max Input Power* Max Output Torque Ratio Range Ratio Stage Motor Adapter H HP 1947 lb-in Stage NEMA: 56C - 180TC (5.4 kw) (220 Nm) Stage IEC B5: H HP 3983 lb-in Stage NEMA: 56C - 180TC (7.8 kw) (450 Nm) Stage IEC B5: H HP 7081 lb-in Stage NEMA: 56C - 210TC (19.9 kw) (800 Nm) Stage IEC B5: H HP lb-in Stage NEMA: 56C - 250TC (33.9 kw) (1680 Nm) Stage IEC B5: H HP lb-in Stage NEMA: 140TC - 280TC (56.3 kw) (3100 Nm) Stage IEC B5: H HP lb-in Stage NEMA: 140TC - 320TC (101 kw) (5100 Nm) Stage IEC B5: H HP lb-in Stage NEMA: 180TC - 360TC (108 kw) (8000 Nm) Stage IEC B5: H HP lb-in Stage NEMA: 210TC - 360TC (119 kw) (14000 Nm) Stage IEC B5: * Rated at 1750 RPM Input speed OUTPUT MODULAR OPTIONS For ILH In-Line Helical HOUSING CONFIGURATIONS Foot mounted Footless with bolt-on flange Foot/Flange mounted B5 (FIG 2) OUTPUT OPTIONS Shaft Inch Metric Flange B5 mounting (Fig 2) B14 mounting

6 DODGE QUANTIS S P E C I F I RATINGS FOR RHB - Right Angle Helical Bevel Size Max Input Power* Max Output Torque Ratio Range Ratio Stage Motor Adapter B HP 2,213 lb-in Stage NEMA: 56C - 180TC (4.2 kw) (250 Nm) IEC B5: B HP 3983 lb-in Stage NEMA: 56C - 180TC (6.5 kw) (450 Nm) IEC B5: B HP 7258 lb-in Stage NEMA: 56C - 180TC (7.8 kw) (820 Nm) IEC B5: B HP lb-in Stage NEMA: 56C - 210TC (20.1 kw) (1650 Nm) IEC B5: B HP lb-in Stage NEMA: 140TC - 250TC (33.8 kw) (3000 Nm) IEC B5: B HP lb-in Stage NEMA: 140TC - 280TC (68.3 kw) (4700 Nm) IEC B5: B HP lb-in Stage NEMA: 180TC - 320TC (101 kw) (8000 Nm) IEC B5: B HP 119,489 lb-in Stage NEMA: 210TC - 360TC (90.2 kw) (13500 Nm) IEC B5: * Rated at 1750 RPM Input speed HOUSING CONFIGURATIONS Shaft mounted Foot mounted Flange mounted OUTPUT MODULAR OPTIONS For RHB - Right Angle Helical Bevel OUTPUT OPTIONS Solid Shaft Inch Metric Hollow Bore Inch Metric Shrink-Disc Metric Torque Arm bracket for shaft-mount Twin tapered bushings Screw conveyor drive Flange B5 mounting B14 mounting

7 C A T I O N S RATINGS FOR MSM - Motorized Shaft Mount Size Max Input Power* Max Output Torque Ratio Range Ratio Stage Motor Adapter M HP 2921 lb-in Stage NEMA: 56C - 180TC (5.6 kw) (330 Nm) Stage IEC B5: M HP 4780 lb-in Stage NEMA: 56C - 180TC (5.7 kw) (540 Nm) Stage IEC B5: M HP 8851 lb-in Stage NEMA: 56C - 210TC (20.1 kw) (1000 Nm) Stage IEC B5: M HP lb-in Stage NEMA: 56C - 250TC (25.3 kw) (1900 Nm) Stage IEC B5: M HP lb-in Stage NEMA: 140TC - 280TC (55.3 kw) (3400 Nm) Stage IEC B5: M HP lb-in Stage NEMA: 140TC - 320TC (99.2 kw) (6100 Nm) Stage IEC B5: M HP lb-in Stage NEMA: 180TC - 360TC (108 kw) (8700 Nm) Stage IEC B5: M HP lb-in Stage NEMA: 210TC - 360TC (119 kw) (13400 Nm) Stage IEC B5: * Rated at 1750 RPM Input speed HOUSING CONFIGURATIONS Shaft mounted Foot mounted Flange mounted OUTPUT MODULAR OPTIONS For MSM - Motorized Shaft Mount OUTPUT OPTIONS Solid Shaft Inch Metric Hollow Bore Inch Metric Shrink-Disc Metric Torque Arm Bushing for shaft-mount Twin Tapered Bushings Screw Conveyor Drive Flange B5 mounting B14 mounting

8 DODGE QUANTIS ILH A FULL LINE OF HIGH-TORQUE, COMPLETELY MODULAR GEARMOTORS AND REDUCERS- THE PERFORMANCE LEADER! One-piece gear case construction for rigidity All ground gears for less noise, more efficient performance Larger bearings for higher ratings Modular design for flexibility and quick response Extended ratio range in two stages for cost-effective solutions ILH Flange Mounted (B5 Fig. 2) with Clamp Collar Input

9 R From the industry leader in power density comes a modular gearing design that is changing the way industry applies mechanical power transmission. The DODGE QUANTIS In Line Helical (ILH) offers a full line of modular gear drives engineered for flexibility and greater torque density in a more compact housing design. The QUANTIS ILH is available in eight sizes, two housing profiles, multiple output shaft diameters, four input interfaces, and industry leading ratio density for exact output speed. The technologically advanced housing design and the use of the latest helical gear design and manufacturing technology generates ILH s industry leading torque density. QUANTIS ILH is designed with the highest level of component standardization to achieve optimum solution flexibility. With this design we are able to get the final product to you in the most efficient and cost effective manner. QUANTIS ILH offers consistent quality and reliable performance in a variety of applications, giving it numerous advantages over competitive units. FEATURES Accommodates input power from 1/4 HP to 150 HP (0.18 kw to 112 kw) Torque ratings up to 123,914 lb-in (14,000 Nm) Two-stage extended ratios up to 51:1 All ground gears Up to 97% efficient NEMA and IEC standard motor adapters Inch and metric output shafts Modular design Critical dimensions interchangeable with major competitors BENEFITS Higher torque density allows for downsizing competitive unit Increased ratio range provides cost effective low speed solution Quiet operation Reduces power losses Global capability Solution flexibility Ensures shorter order-to-ship cycles Reduces cost of ownership INDUSTRY APPLICATIONS Unit Material Handling Steel Mills Packaging Textile Food Baking Bottling Printing Wastewater Waste Treatment Processing Factory Automation And more

10 DODGE QUANTIS RHB A FULL LINE OF HIGH-TORQUE, COMPLETELY MODULAR GEARMOTORS AND REDUCERS- THE PERFORMANCE LEADER! Up to 95% efficient, reduces power losses, increases utility savings Housing is designed with internal ribbing for strength and dampen vibrations Multiple output shaft options provide ease of connectivity Modular design for flexibility and quick response Larger bearings for higher ratings Helical-bevel-helical gear train offers cost effective high and low speed solution RHB Screw Conveyor Drive RHB with Twin Tapered Bushings

11 R RHB The manufacturer of high-performance, high-quality single-worm and worm-helical - DODGE TIGEAR - introduces a right angle gearmotor and reducer that is up to 95% efficient and completely modular in design, that is changing the way industry applies mechanical power transmission. The DODGE QUANTIS Right Angle Helical-Bevel (RHB) offers a full line of modular gearing engineered for flexibility and greater torque density in a more compact housing design. The QUANTIS RHB comes in eight sizes, two housing profiles, and multiple output shaft diameters. It offers four input interfaces, industry leading ratio density for exact output speed, and multiple output shaft interface options for ease of connectivity. Innovative housing design, the use of the latest helical and spiral bevel gear design and manufacturing technology, generates RHB's industry leading torque density and efficiency. Optimum component standardization helps users achieve optimum solution flexibility. This design means users receive their product efficiently and cost effectively. QUANTIS RHB offers quality and reliability across a variety of applications. Plus, it offers numerous advantages over competitive units. FEATURES BENEFITS Accommodates input power from Higher torque density allows for 1 4 HP to 150 HP (0.18 kw to 112 kw) downsizing competitive unit Torque ratings up to 119,489 lb-in Increased ratio range provides (13,500 Nm) cost effective lower speed solution Three-stage extended ratios up to 307:1 Quiet operation All ground gears Reduces power losses Up to 95% efficient Global capability NEMA and IEC standard motor adapters Solution flexibility Multiple output shaft interface options Ensures shorter order-to-ship cycles Inch and metric output shafts Reduces cost of ownership! Modular design Critical dimensions interchangeable with major competitors Twin Tapered Bushings Screw Conveyor Drive INDUSTRY APPLICATIONS Unit Material Handling Steel Mills Packaging Textile Food Baking Bottling Printing Wastewater Waste Treatment Processing Factory Automation And more

12 DODGE QUANTIS MSM A FULL LINE OF HIGH-TORQUE, COMPLETELY MODULAR GEARMOTORS AND REDUCERS- THE PERFORMANCE LEADER! Universal housing design for mounting flexibility Multiple output shaft options provide ease of connectivity All ground gears for less noise, more efficient performance Larger bearings for higher ratings Modular design for flexibility and quick response Extended ratio range in two stages for cost effective solutions Lower maintenance cost: No belt, sheaves, motor mount, or guard MSM with Twin Tapered Bushings MSM Screw Conveyor Drive

13 R MSM From the manufacturer of America's #1 shaft mounted speed reducer- DODGE TORQUE-ARM - comes a modular and power dense gearing design that is changing the way industry applies mechanical power transmission. The DODGE QUANTIS Motorized Shaft Mount (MSM) offers a full line of modular gear drives engineered for flexibility and greater torque density in a more compact housing design. The QUANTIS MSM offers a number of choices for user flexibility. It comes in eight sizes, three output shaft interface options, and multiple output shaft diameters. In addition, QUANTIS MSM leads the industry in ratio density for exact output speed, while offering universal housing design for mounting flexibility. QUANTIS MSM offers four input interfaces to connect the motor directly to the reducer, allowing users to elminate maintenanced items like belts, sheaves, motor mounts and guards from the power train. MSM's industry leading torque density is generated through its unique housing and helical gear design, and manufacturing technology. QUANTIS MSM is designed with maximum component standardization to achieve optimum solution flexibility. This design enables speedy and efficient product delivery. QUANTIS MSM offers a number of advantages over competitive products, while delivering consistent quality across a variety of applications. FEATURES Accommodates input power from 1 4 HP to 150 HP (0.18 kw to 112 kw) Torque ratings up to 118,603 lb-in (13,400 Nm) Two-stage extended ratios up to 123:1 All ground gears Up to 97% efficient NEMA and IEC standard motor adapters Three output shaft interface options Inch and metric output shafts Modular design Critical dimensions interchangeable with major competitors Twin Tapered Bushings Screw Conveyor Drive BENEFITS Higher torque density allows for downsizing competitive unit Increased ratio range provides cost effective lower speed solution Quiet operation Reduces power losses Global capability Solution flexibility Ensures shorter order-to-ship cycles Reduces cost of ownership! INDUSTRY APPLICATIONS Unit Material Handling Steel Mills Packaging Textile Food Baking Bottling Printing Wastewater Waste Treatment Processing Factory Automation And more

14 QUANTIS ACCESSORIES QUANTIS ACCESSORIES STANDARD TWIN-TAPERED BUSHING KIT Is an easy on, easy off, no wobble bushing system featuring a fully split, ductile iron 8-degree taper and reliable twin support. Available in inch and metric bores. CEMA ADJUSTABLE PACKING ADAPTER Provides a proven sealing option for hostile environments. Packing can be retightened. SHORT SHAFT BUSHING KITS Eliminate the need for full length shafts. Constructed with ductile iron, it has all the features of our standard bushing system. Available in both inch and metric bores. CEMA SCREW CONVEYOR DRIVE SHAFT Is made from high alloy steel and engineered to CEMA dimensions. They are three bolt drilled and their tapered fit ensures simple installation. The rugged locking plate also provides a mechanical shaft removal feature. BACKSTOP OPTION Helps prevent reverse rotation in high stop-start loads, and results in less wear and longer life. It's centrifugal throw out design eliminates sprag sliding and reduces wear. It operates with standard and EP lubricants and requires no external lubrication. For use with three piece coupling and separate inputs. ILH ADJUSTABLE SLIDE BASES Positions the reducer, providing simplified installation and servicing of the belt and chain drives. Position changes to obtain the desired belt or chain tension are easily accomplished by using the supplied adjusting screw. RHB TORQUE ARM BRACKET For RHB Shaft Mounted Applications Utlized with BF style reducers XT-HARSH DUTY SEAL Quadra-Lip design with rubber coated inner and outer ring. MSM RUBBER BUSHING KIT For MSM Shaft Mounted Applications

15 APPLICATION PHOTOS Dairy case conveyor incorporating a complete Rockwell Automation solution. QUANTIS RHB 128 reducer with the twin tapered bushing system, Reliance XEX NEMA C-FACE motor and SP500 NEMA 4x /12AC drive. MSM 148 shaft mount reducer, 3pc coupled used on a coal bin conveyor. The system package includes the Reliance XEX Motor, DODGE USAF Roller bearings, and Conveyor pulley

16 Rockwell Automation 6040 Ponders Court Greenville, SC Tel Fax Web Corporate Headquarters Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, USA, Tel: (1) , Fax: (1) Headquarters for Dodge and Reliance Electric Products Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC USA, Tel: (1) , Fax: (1) Canada: Rockwell Automation Canada, 296 Walker Drive, Bramalea, Ontario, Canada L6T 4B3, Tel: (1) Europe: Rockwell Automation, Brühlstraße 22, D Elztal-Dallau, Germany, Tel: (49) , Fax: (49) Asia Pacific: Rockwell Automation, 55 Newton Road, #11-01/02 Revenue House, Singapore , Tel: (65) , Fax: (65) Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI USA, Tel: (1) , Fax: (1) DMR /02-20M-K This material is not intended to provide operational instructions. Appropriate Rockwell Automation instruction manuals and precautions should be studied prior to installation, operation or maintenance of equipment. Copyright 2002 Rockwell Automation. All rights reserved. Printed in USA. DODGE, RELIANCE ELECTRIC, QUANTIS, and TIGEAR are trademarks of Rockwell Automation.