drylin TR Lead Screw Drives

drylin TR drylin TR Lead Screw Drives Maintenance free, dry running, low noise Insensitivity to dirt Corrosion-free Trapezoidal and high helix thread Excellent emergency running properties Anti-Backlash option FDA-compliance possible 945

drylin TR drylin TR Linear Screw Drives Screw are machine components that convert a rotary motion into a linear motion. drylin screw are always based on self-lubricating plastic nuts and thus enable a life-long operation without external lubrication. The (trapezoidal or high-helix thread) remains dry in operation, and dirt cannot stick to lubricants. This means that drylin can be used in extremely contaminated environments as well as in hygienic applications. Classic format adjustments and lifting applications can be implemented with the self-braking trapezoidal threads. Quick adjustments or handling utilize the high ratio of the high helix thread. All s are available in steel or stainless steel and are corrosion free in combination with drylin threaded nuts made of iglidur plastics. Avantages: Dry run, without lubrication Insensitivity to dirt Corrosion-free Low noise Maintenance-free Anti backlash option gives zero clearance operation Vibration dampening When not to use them? For required positioning accuracy below 10 μm For dynamic high-load applications When an efficiency greater than 50 % is required Temperature Product range cylindrical with flange Anti-backlash +90º 20º 20 dimensions each up to 5 variants of nuts 946 More information

drylin TR Application Examples drylin TR Typical sectors of industry and application areas Lifting gear Automotive Packaging Wood working industry Furniture design Stone processing Traffic engineering Format adjustments Gears etc. Improve technology and reduce costs 170 exciting examples for drylin online www.igus.eu/drylin-applications Two-component mixing unit Adjustment for filling height Can opener: drive for the height adjustmet Synchronal height adjustment igus GmbH Cologne Phone +49 (0) 22 03-9649-145 Fax -334 info@igus.de www.igus.eu 947

drylin TR drylin TR Technical Data drylin TR run without maintenance or lubrication on different screw materials, because the nuts are made from iglidur high-performance Tribo-Polymers. These nuts, compared to the nuts requiring maintenance and lubrication, offer substantial advantages especially for the application areas in packaging technology (cleaning) and applications involving high dust formation (textile machines). Wet Area For applications in humid environments, especially in wet areas, the trapezoidal nuts made of iglidur J should be used. The iglidur J material exhibits very low moisture absorption. iglidur J, page 89 Temperature drylin thread nuts, made of mainteance-free iglidur materials, are strictly for use in temperatures ranging from 20 C to +90 C. Please notice: In addition to change of clearance situation due to thermal expansion there is also a change in the maximum permitted load. With particularly low or high temperatures and high loads it is recommended to check the suitability of the thread nuts by practical tests. Testing of TR Linear Screw Drives drylin TR linear screw are manufactured to comply with the DIN 103 standard. The testing takes place by means of a standard thread gage after production. For thread sizes that are not listed in the standard table, DIN 103 is converted to the corresponding size. The hygroscopic and thermal properties of the material are to be considered in the selection. Dimension changes can occur through moisture and/or heat in the application. For these reasons, a general DIN-compliance cannot be guaranteed. The use of plastic trapezoidal nuts for precision drive is therefore not recommended without testing first. Please contact igus technical support to help with the selection of drylin for your application. Wear [Weight-%] 5 4 3 2 1 0 100 90 80 70 60 50 40 30 20 10 0 POM PA J W300 Graph 01: Wear test with rolled trapezoidal thread spindle C 15 with 100 N axial load Running performance [km] J/C15 J/C45 W300/C15 W300/C45 Graph 02: Wear test with 200 N axial load and 50 % duty cycle Format adjustment in paper industry with Anti-backlash screw nut Leadscrew Nuts with Flange The drylin TR flanged nuts are fitted with M6 screws, these should be tightened with a torque up to 2.5 Nm. It is recommended that the screws are secured by the use of thread-lock or other means. If a higher torque is required, then metal sleeves should be pressed into the mounting holes. 948 Lifetime calculation, 3D-CAD data, PDF downloads

drylin TR Produktübersicht Technical Data drylin TR Required percentage of surface contact area: Ae = Faxial pzul. [mm 2 ] Selection of the required thread size and determination of the actual surface pressure: peff = Faxial Ae eff [MPa] Permitted surface speed: Vslide = p vmax peff [m/s] Maximum permitted rotation speed: n = Vslide 1000 60 π d1 [1/min] Feed rate: Vfeed = n P 60,000 [m/s] Faxial Axial force Ppermitted max. permitted surface pressure 5 MPa (iglidur W300), max.permitted surface pressure 4 MPa (iglidur J) Peff Ae eff P d1 actual occurring surface pressure for selected size Percentage of surface contact area of the selected trapezoidal nut Lead Nominal thread diameter Calculation of trapezoidal thread loads Leadscrew Selection As well as the nut, the itself has an equal influence on the operation and behaviour of the linear system. It is recommended that both the nut and the are purchased from a single supplier. Leadscrews are tested with thread gauges corresponding to DIN 103. The selection of the material depends heavily on the nut material. In general, drylin TR nuts can be used with steel, stainless steel or hard anodized alumnium nuts. Trapezoidal Leadscrew Selection The load capacity of the trapezoidal nuts made of high-performance polymers is dependent on the surface pressure, the surface speed and the resultant temperature. The temperature behavior is additionally influenced by the duty cycle as well as the selected material and the specific heat conductivity. The surface pressure of the drylin trapezoidal nuts should not exceed 5 MPa long term. Reference values when using drylin plastic nuts without lubrication (with 300 mm stroke) On-time OT pv-value max. [MPa m/s] 100 % 0.08 50 % 0.2 10 % 0.3 With the pv value and the surface bearing length ratio specified in the dimension tables, the permissible surface speed and the feed rate can be determined for each thread size. Technical data Nuts maintenance-free Materials iglidur W300 iglidur J Application temperature 40 C up to +90 C igus GmbH Cologne Phone +49 (0) 22 03-9649-145 Fax -334 info@igus.de www.igus.eu 949

drylin TR drylin TR Linear Screw Drives Product Range Trapezoidal Order key PTGSG-10x2-01-R-ES-1000 1000: length Pitch Blank = Standard C15 ES = stainless steel Thread direction L TR R = right L = Left Number of threads Pitch Diameter PTGSG: Precision Trapezoidal Part number Thread Diameter Pitch Max. length PTGSG-08x1.5-R or -L* 8 x 1.5 8 1.5 1,000 PTGSG-10x2-R or -L 10 x 2 10 2 1,000 PTGSG-10x3-R or -L 10 x 3 10 3 1,000 PTGSG-12x3-R or -L 12 x 3 12 3 2,000 PTGSG-14x4-R or -L 14 x 4 14 4 3,000 PTGSG-16x4-R or -L 16 x 4 16 4 3,000 PTGSG-18x4-R or -L 18 x 4 18 4 3,000 PTGSG-20x4-R or -L 20 x 4 20 4 3,000 PTGSG-24x5-R or -L 24 x 5 24 5 3,000 PTGSG-26x5-R or -L 26 x 5 26 5 3,000 PTGSG-28x5-R or -L 28 x 5 28 5 3,000 PTGSG-30x6-R or -L 30 x 6 30 6 3,000 PTGSG-36x6-R or -L* 36 x 6 36 6 3,000 PTGSG-40x7-R or -L* 40 x 7 40 7 3,000 PTGSG-50x8-R or -L* 50 x 8 50 8 3,000 drylin precision s are made of C15 cold rolled steel as standard. Alternatively, VA stainless steel or hard-anodized aluminum are available on request. Right hand/left hand s, multi start s or alternative thread profiles are available on request. Pitch deviation 0.1 over 300 mm, straightness 0.3 over 300 mm delivery time available from stock * on request prices price list online 950 Lifetime calculation, 3D-CAD data, PDF downloads

drylin TR Produktübersicht Linear Screw Drives Product Range drylin TR Trapezoidal nut, cylindrical, made from iglidur W300 b1 Order key WSRM-2215TR10x2 d1 1x45 Thread b1 Metric Rotating direction Type (Form S) Material iglidur W300 Part number* Effective supporting d1 b1 TR d1 x P Max. stat. F axial short surface [mm 2 ] [N] WSRM-2215TR10x2 212 10 22 15 TR 10 x 2 1,060 WSRM-2215TR10x3 200 10 22 15 TR 10 x 3 1,000 WSRM-2618TR12x3 296 12 26 18 TR 12 x 3 1,480 WSRM-3021TR14x4 396 14 30 21 TR 14 x 4 1,980 WSRM-3624TR16x2 564 16 36 24 TR 16 x 2 2,820 WSRM-3024TR16x4 526 16 30 24 TR 16 x 4 2,630 WSRM-3624TR16x4 526 16 36 24 TR 16 x 4 2,830 WSRM-3027TR18x4 678 18 30 27 TR 18 x 4 3,390 WSRM-4027TR18x4 678 18 40 27 TR 18 x 4 3,390 WSRM-3025TR20x4 706 20 30 25 TR 20 x 4 3,530 WSRM-4530TR20x4 848 20 45 30 TR 20 x 4 4,240 WSRM-5036TR24x5 1,214 24 50 36 TR 24 x 5 6,070 WSRM-5039TR26x5 1,438 26 50 39 TR 26 x 5 7,190 WSRM-6042TR28x5 1,680 28 60 42 TR 28 x 5 8,400 WSRM-6045TR30x6 1,906 30 60 45 TR 30 x 6 9,530 Part number * Effective supporting d1 b1 TR d1 x P Max. stat. F axial long surface [mm 2 ] [N] WSRM-2220TR10x2 282 10 22 20 TR 10 x 2 1,410 WSRM-2220TR10x3 266 10 22 20 TR 10 x 3 1,330 WSRM-2624TR12x3 394 12 26 24 TR 12 x 3 1,970 WSRM-3028TR14x4 526 14 30 28 TR 14 x 4 2,630 WSRM-3632TR16x2 702 16 36 32 TR 16 x 2 3,510 WSRM-3632TR16x4 752 16 36 32 TR 16 x 4 3,760 WSRM-4036TR18x4 904 18 40 36 TR 18 x 4 4,520 WSRM-4540TR20x4 1,130 20 45 40 TR 20 x 4 5,650 WSRM-5048TR24x5 1,620 24 50 48 TR 24 x 5 8,100 WSRM-5052TR26x5 1,918 26 50 52 TR 26 x 5 9,590 WSRM-6056TR28x5 2,240 28 60 56 TR 28 x 5 11,200 WSRM-6060TR30x6 2,542 30 60 60 TR 30 x 6 12,710 * Also available with left-hand thread: WSLM-... igus GmbH Cologne Phone +49 (0) 22 03-9649-145 Fax -334 info@igus.de www.igus.eu 951

drylin TR drylin TR Linear Screw Drives Product Range drylin trapezoidal nuts, cylindric, made of iglidur J b1 Order key JSRM-2220TR10x2 d1 1x45 Thread b1 Metric Rotating direction Type (Form S) Material iglidur J Part number* Effective supporting Inner-ø Outer-ø Length TR d1 x P Max. stat. F long surface [mm 2 ] d1 [mm] [mm] b1 [mm] axial [N] JSRM-1812TR8x1.5 136 8 18 12 TR 8 x 1.5 500 JSRM-2220TR10x2 282 10 22 20 TR 10 x 2 1,128 JSRM-2220TR10x3 266 10 22 20 TR 10 x 3 1,064 JSRM-2624TR12x3 394 12 26 24 TR 12 x 3 1,576 JSRM-3028TR14x4 526 14 30 28 TR 14 x 4 2,104 JSRM-3632TR16x2 702 16 36 32 TR 16 x 2 2,808 JSRM-3632TR16x4 752 16 36 32 TR 16 x 4 3,008 JSRM-4036TR18x4 904 18 40 36 TR 18 x 4 3,616 JSRM-4540TR20x4 1,130 20 45 40 TR 20 x 4 4,520 JSRM-5048TR24x5 1,620 24 50 48 TR 24 x 5 6,480 JSRM-5052TR26x5 1,918 26 50 52 TR 26 x 5 7,672 JSRM-6056TR28x5 2,240 28 60 56 TR 28 x 5 8,960 JSRM-6060TR30x6 2,542 30 60 60 TR 30 x 6 10,168 JSRM-7572TR36x6 3,732 36 75 72 TR 36 x 6 15,274 JSRM-7680TR40x7 4,582 40 76 80 TR 40 x 7 17,837 JSRM-90100TR50x8 7,225 50 90 100 TR 50 x 8 20,400 * Also available with left-hand thread: JSLM-... delivery time from stock prices price list online 952 Lifetime calculation, 3D-CAD data, PDF downloads

drylin TR Produktübersicht Linear Screw Drives Product Range drylin TR Trapezoidal nut, with flange, made of iglidur W300 or iglidur J Order key WFRM-2215TR10x2 d1 d5 d4 d3 b2 b1 Material: W for iglidur W300 J for iglidur J Thread b1 Metric Rotating direction Type (Form F) Material iglidur W300 Part number* Effective supporting d1 d3 d4 d5 b1 b2 TR d1 x P Max. stat. F axial with flange surface [mm 2 ] [N] WFRM-2525TR10x2 352 10 25 42 34 5 25 10 TR 10 x 2 1,760 WFRM-2835TR12x3 576 12 28 48 38 6 35 12 TR 12 x 3 2,880 WFRM-2835TR14x4 658 14 28 48 38 6 35 12 TR 14 x 4 3,290 WFRM-2835TR16x4 768 16 28 48 38 6 35 12 TR 16 x 4 3,840 WFRM-2835TR18x4 878 18 28 48 38 6 35 12 TR 18 x 4 4,390 WFRM-3244TR20x4 1,242 20 32 55 45 7 44 12 TR 20 x 4 6,210 WFRM-3244TR24x5 1,484 24 32 55 45 7 44 12 TR 24 x 5 7,420 WFRM-3846TR26x5 1,696 26 38 62 50 7 46 14 TR 26 x 5 7,900* WFRM-3846TR28x5 1,840 28 38 62 50 7 46 14 TR 28 x 5 5,900* WFRM-3846TR30x6 1,948 30 38 62 50 7 46 14 TR 30 x 6 4,470* * Also available with left-hand thread: WFLM-... Part number* Effective supporting d1 d3 d4 d5 b1 b2 TR d1 x P Max. stat. F axial with flange surface [mm 2 ] [N] JFRM-2525TR10x2 352 10 25 42 34 5 25 10 TR 10 x 2 1,408 JFRM-2835TR12x3 576 12 28 48 38 6 35 12 TR 12 x 3 2,304 JFRM-2835TR14x4 658 14 28 48 38 6 35 12 TR 14 x 4 2,632 JFRM-2835TR16x4 768 16 28 48 38 6 35 12 TR 16 x 4 3,072 JFRM-2835TR18x4 878 18 28 48 38 6 35 12 TR 18 x 4 3,512 JFRM-3244TR20x4 1,242 20 32 55 45 7 44 12 TR 20 x 4 4,968 JFRM-3244TR24x5 1,484 24 32 55 45 7 44 12 TR 24 x 5 5,936 JFRM-3846TR26x5 1,696 26 38 62 50 7 46 14 TR 26 x 5 6,320** JFRM-3846TR28x5 1,840 28 38 62 50 7 46 14 TR 28 x 5 4,560** JFRM-3846TR30x6 1,948 30 38 62 50 7 46 14 TR 30 x 6 3,576** JFRM-4546TR30x6 1,948 30 45 70 58 7 46 16 TR 30 x 6 9,740 * Also available with left-hand thread: JFLM-... ** Reduced axial load through narrow flange shapes; special designs on request igus GmbH Cologne Phone +49 (0) 22 03-9649-145 Fax -334 info@igus.de www.igus.eu 953

drylin TR drylin TR Linear Screw Drives Product Range Anti-backlash nuts, made of iglidur J Order key JSRM-AB-2220TR10x2 Thread b1 Anti-backlash Metric Rotating direction Type Form S = cylindrical, Form F = with flange Material iglidur J Backlash refers to the play at direction reversal, which is caused in a drive by the axial clearance. Anti-backlash nuts reduce this clearance during the entire life time (within the permissible wear). Part number d1 d3 d4 d5 b1 b2 TR-d1 x P Max. stat. F axial cylindric type [N] JSRM-AB-2220-TR10x2 10 20 20 TR 10 x 2 840 JSRM-AB-4036-TR18x4 18 40 36 TR 18 x 4 2,700 JSRM-AB-5048-TR24x5 24 50 48 TR 24 x 5 4,800 Part number d1 d3 d4 d5 b1 b2 TR-d1 x P Max. stat. F axial with flange [N] JFRM-AB-2525-TR10x2 10 25 42 34 5 25 10 TR 10 x 2 1,160 JFRM-AB-2835-TR16x4 16 28 48 38 6 35 12 TR 16 x 4 2,520 JFRM-AB-2835-TR18x4 18 28 48 38 6 35 12 TR 18 x 4 2,890 JFRM-AB-3244-TR20x4 20 32 55 45 7 44 12 TR 20 x 4 4,080 JFRM-AB-3244-TR24x5 24 32 55 45 7 44 12 TR 24 x 5 4,890 Other thread sizes and nut designs with Anti-backlash upon request. delivery time available from stock prices price list online 954 Lifetime calculation, 3D-CAD data, PDF downloads

drylin TR Linear Screw Drives Product Range drylin TR Leadscrews and nuts with high helix thread High helix lead screws Ø p (pitch) L Part number ø Lead Max. length Material PTGSG-10x12-R-ES-length in mm 10 12 2,000 1.4021 PTGSG-10x50-R-ES-length in mm 10 50 2,000 1.4021 PTGSG-18x100-R-ES-length in mm 18 100 2,000 1.4021 Round nut, cylindrical Part number d1 Lead b1 Material JSRM-2215TR10x12 10 12 22 15 iglidur J JSRM-2215TR10x50 10 50 22 15 iglidur J JSRM-3027TR18x100 18 100 30 27 iglidur J Nuts with flange 8,5 n 4,5 n 8,5 46 33 n 6 16,5 Ø28 32 21 d1 19 SHT-1210-SM10x12 SHT-1210-SM10x50 16 20 4 SHT-2018-SM18x100 Attention: not symmetrical 32 12 34 Part number d1 Pitch Material SHT-1210-SM10x12 10 12 iglidur J SHT-1210-SM10x50 10 50 iglidur J SHT-2018-SM18x100 18 100 iglidur J delivery time from stock prices price list online igus GmbH Cologne Phone +49 (0) 22 03-9649-145 Fax -334 info@igus.de www.igus.eu 955

drylin TR drylin TR Linear Screw Drives Product Range Leadscrew end blocks, fixed and floating Order key SLS-10x2-LL LL = floating side FL = fixed side thread pitch, right-handed SLS: description Fixed side Floating side Part number A H E1 E2 E3 E4 lt tk ts tg kt d1 d3 ha Weight [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [g] SLS-10x2-LL 50 32 36 30 11 6.6 M8 6.5 10 16 115 SLS-10x2-FL 50 32 36 8.5 6 12 30 11 6.6 M8 6.5 10 26 5 16 88 SLS-18x4-LL 72 46 54 36 15 9 M10 8.6 12 23 295 SLS-18x4-FL 72 46 54 13.5 8 15 36 15 9 M10 8.6 18 42 6.6 23 205 SLS-24x5-LL 94 64 70 50 20 13.5 M16 13 14 32 725 SLS-24x5-FL 94 64 70 17.5 7.5 17 50 20 13.5 M16 13 24 52 8 32 525 Included in delivery: anodized pillow block with collar clamps (fixed side) and plain bearings (fixed and floating side) delivery time from stock prices price list online 956 Lifetime calculation, 3D-CAD data, PDF downloads

drylin TR Linear Screw Drives Product Range drylin TR Quick-release nuts Fast Forward Order key FTRM-FF-10x2 Thread Fast Forward Metric Rotating direction Trapezoidal Thread Flange Quick release mechanism: A combination of accurate positioning and quick manual adjustment with trapezoidal nut. Simply press the square yellow section to release the nut from the thread, and move by hand to desired position. For fast format adjustments Self braking design Lubrication-free Housing: AL anodized, iglidur J nut Robust and reliable Only recommended for horizontal applications Max. axial loads stat.: 200 N, dyn.: 50 N see SHT-FF page 905 dt dt db d1 d1 B Bf k1 k1 E1 E1 B Bf B ts ts k2 E2 ds Part number d1 dt B Bf ts db ds k1 k2 E1 E2 FTRM-FF-10x2 TR-10x2 76 62 54 14 6.1 6.6 11 60 60 32 46 1. 2. Press > disengage > move manually > click into place > fine-tune delivery time from stock prices price list online igus GmbH Cologne Phone +49 (0) 22 03-9649-145 Fax -334 info@igus.de www.igus.eu 957