DATA DATA SHEET SHEET HALF-BRICK DC-DC CONVERTERS 4:1 ULTRA WIDE INPUT RANGE 15 WATT RAILWAY APPLICATIONS FEATURES No Minimum Load Required 225 Input to Output Basic Insulation Railway Applications 4:1 Wide Input Voltage Range (9-36, 8.5-36, 16.5-75 and 43-1) High Efficiency Up to 91% Adjustable Output Voltage Remote Control Sync (Option) Under Voltage Protection Output Current Protection Short Circuit Protection Over Voltage Protection Over Temperature Protection Industry Standard Half Brick Footprint Terminal Block Option Heat Sink Option Safety Meets UL95-1, EN95-1 and EN5155 CE Mark Meets 26/95/EC, 211/95/EC and 24/18/EC Compliant to RoHS EU Directive 211/65/EU and REACH Dimensions: 2.28 2.4.5 SELECTION GUIDE All specifications are typical at nominal input, full load and 25 C, unless otherwise noted. Input Voltage Range Output Voltage Output Current at Full Load A Input Current at No Load ma Efficiency % Model Number Maximum Capacitor Load μf 9-36 3.3 4 2 88 HWB15-24S3P3 121 9-36 5 28 25 9 HWB15-24S5 5 8.5-36 12 12 25 9 HWB15-24S12 1 8.5-36 15 9.5 25 91 HWB15-24S15 63 8.5-36 24 6 25 9 HWB15-24S24 25 8.5-36 28 5 25 9 HWB15-24S28 17 8.5-36 48 3 35 9 HWB15-24S48 62 16.5-75 3.3 4 15 89 HWB15-48S3P3 121 16.5-75 5 3 15 91 HWB15-48S5 16.5-75 12 13 2 91 HWB15-48S12 18 16.5-75 15 1 2 91 HWB15-48S15 6 16.5-75 24 6.5 2 91 HWB15-48S24 27 16.5-75 28 5.5 2 91 HWB15-48S28 19 16.5-75 48 3.2 25 91 HWB15-48S48 6 43-1 3.3 43 1 88 HWB15-11S3P3 13 43-1 5 32 1 9 HWB15-11S5 64 43-1 12 15 1 9 HWB15-11S12 125 43-1 15 12 1 9 HWB15-11S15 8 43-1 24 7.5 1 9 HWB15-11S24 31 43-1 28 6.5 1 9 HWB15-11S28 23 43-1 48 3.8 1 9 HWB15-11S48 79 * All standard units are negative Remote ON/OFF control logic. For positive Remote ON/OFF control logic, use Suffix P. Terminal Block Type Model Numbers: Suffix T : Without EMC filter Suffix TF : Integrated EMC filter and meets EN5532 Class A Suffix TF1 : Integrated EMC filter and meets EN5532 Class A, can be connected to PE Heat Sink Model Numbers: Suffix HS, HS2 : Horizontal Fin Orientation Suffix: HS1, HS3 : Vertical Fin Orientation No Suffix Needed: Through hole type Suffix TH : No Thread HS, HS3:.44 H HS1, HS2:.24 H See Terminal Block Type Option for details.
Input Specifications Output Specifications Operating input voltage range, Start up voltage, Shutdown voltage, Start up time, ms Input surge voltage, Input filter (1) Remote ON/OFF, Sync pin signal (2), 9 Min., 24 Typ., 36 Max. 24Vin(nom), 3.3 & 5Vout 8.5 Min., 24 Typ., 36 Max. Others 16.5 Min., 48 Typ., 75 Max. 48Vin(nom) 43 Min., 11 Typ., 1 Max. 11Vin(nom) 9 Max. 24Vin(nom) 18 Max. 48Vin(nom) 43 Max. 11Vin(nom) 7.3 Min. 24Vin(nom) 15.5 Min. 48Vin(nom) 33. Min. 11Vin(nom) 75 Typ. Constant resistive load, Power up 75 Typ. Remote ON/OFF 5 Max. 1 second, Max., 24Vin(nom) 1 Max. 48Vin(nom) 185 Max. 11Vin(nom) Pi type Short or Typ., 1.2 Max. Open or 3 Typ., 12 Max. Open or 3 Typ., 12 Max. Short or Typ., 1.2 Max. Referenced to -Vin pin, Negative logic, DC-DC ON (Standard), DC-DC OFF Positive logic, DC DC ON (Option), DC-DC OFF -.5 Min., 1 Max. Input current of Ctrl pin 3mA Typ. -.3 Min., 5.6 Max. Remote off input current Voltage accuracy, % -1. Min., +1. Max. Line regulation, % -.1 Min., +.1 Max. Low Line to High Line at Full Load Load regulation, % -.1 Min., +.1 Max. No Load to Full Load Voltage and adjustability, % Remote sense, % Ripple and noise, mvp-p Temperature coefficient, %/ºC Transient response recovery time, μs Over voltage protection, % Over load protection, % Short circuit protection -2 Min., +1 Max. 1 Max. 75 Typ. 1 Typ. 2 Typ. 3 Typ. -.2 Min., +.2 Max. Maximum output deviation is inclusive of remote sense % of Vout(nom) If remote sense is not being used, Sense pins should be connected to correspondina polarity OUTPUT pins. Measured by 2MHz bandwidth With a 1μF/25V X7R MLCC and a 22μF/25V POS-CAP, 3.3Vout, 5Vout With a 1μF/25V X7R MLCC and a 22μF/25V POS-CAP, 12Vout, 15Vout With a 4.7μF/5V X7R MLCC, 24Vout, 28Vout With a 2.2μF/1V X7R MLCC, 48Vout 2 Typ., 25 Max. 25% load step chance 115 Min., 13 Max. % of Vout(nom); Hiccup mode 12 Min., 15 Max. % of lout rated; Hiccup mode Continuous, automatic recovery General Specifications Isolation voltage, 1 minute (Basic insulation) Input to Output 225 Input (Output) to Case 1 Isolation resistance, GΩ 5 1 Isolation capacitance, pf 25 Switching frequency, khz 225 25 275 Environmental Specifications Operating case temperature, ºC Base-plate -4 +115 Over temperature protection, ºC +12 Storage temperature range, ºC Thermal impedance (3), ºC/W Thermal shock Shock Vibration Relative humidity Terminal block type -4 +15 Others -55 +125 Vertical direction by natural convection (2LFM) Module without assembly option 6.1 Only mount on the iron base-plate 2.8 Heat-sink type with.24 Height 5.1 Heat-sink type with.45 Height 4.6 MIL-STD-81F EN61373, MIL-STD-81F EN61373, MIL-STD-81F 5% to 95% RH
Physical Specifications Design meet safety standard Case material Base material Potting material Weight MTBF IEC95-1, UL95-1, EN95-1, EN5155 Metal, 24Vin(nom) and 48Vin(nom) Aluminum base-plate with plastic case, 11Vin(nom) FR4 PCB, 24Vin(nom) and 48Vin(nom) Silicone (UL94 V-) 15g (3.7oz) 3.5x1 5 hrs, MIL-HDBK-217F, Full load Dimensions 2.28 2.4.5 EMC Specifications Specifications Conditions Level EMI(4) EN5511, EN5522 Class A Class B ESD EN61-4-2 Air +/-8kV and Contact +/-6kV Perf. Criteria A Radiated immunity EN61-4-3 2V/m Perf. Criteria A Fast transient(5) EN61-4-4 +/-2kV Perf. Criteria A Surge(5) EN61-4-5 EN5524 +/-2kV and EN5155 +/-2kV Perf. Criteria A Conducted immunity EN61-4-6 1Vr.m.s Perf. Criteria A Note: 1. Input source impedance: The power modules wi!! operate as specifications without external components, assuming that the source voltage has a very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the power module. Since real-world voltage source has finite impedance, performance can be improved by adding external filter capacitor. The HWB15-24SXX and HWB15-48SXX recommended Nippon Chemi-con KY series, 1~F/1V. The HWB15-11SXX recommended Ruby-con BXF series, 68~F/2V. 2. (1) Multiple HWB15 series module can be synchronized together simply by connecting the module SYNC pins together. Care should be taken to ensure the ground potential differences between modules are minimized. (2) ln this configuration all of the modules will be synchronized to the highest frequency module. (3) Up to three modules can be synchronized using this technique. (4) More relevant information in datasheet. 3. (1) Thermal test condition with vertical direction by natural convection (2LFM). (2) The iron base-plate dimension is 19 X 3.5 X.63 (The height is EIA standard 2U). (3) The heat-sink is optional and PIN: 7G-21A-F, 7G-22A-F, 7G-23A-F, 7G-24A-F. Please refer to heat-sink selection guide. 4. The HWB15 series standard module meets EN5511, EN5522 Class A and Class B.with external components. 5. An external input filter capacitor is required if the module has to meet EN61-4-4, EN61-4-5. The HWB15-24SXX and HWB15-48SXX recommended 2 pes of aluminum electrolytic capacitor (Nippon Chemi-con KY series, 22~F/1V) to connect in parallel. The HWB15-11SXX recommended 3 pcs of aluminum electrolytic capacitor (Ruby-con BXF series, 1~F/25V) to connect in parallel. 6. CASE GROUNDING: Connecting four screw bolts to shield plane will help to reduce the EMI. 7. For further information, please contact Polytron Devices. CAUTION: This power module is not internally fused. An input line fuse must always be used. Characteristic Curve 12 12 12 1 8 4 2 DC/DC module only 1LFM 2LFM 3LFM 4LFM 5LFM Mount on 2U iron base-plate (dimension 19 X 3.5 X.63 ) Terminal block -4-2 2 4 8 1 12 1 8 4 2 1LFM 2LFM 3LFM 4LFM 5LFM -4-2 2 4 8 1 12 HWB15-48S5 Derating Curve (Note 3) HWB15-48S5 Derating Curve (Note 3) With.24 Height Heat-sink 1 8 4 2 1LFM 2LFM 3LFM 4LFM 5LFM -4-2 2 4 8 1 12 HWB15-48S5 Derating Curve (Note 3) With.45 Height Heat-sink EFFICIENCY(%) 96 9 84 78 72 66 Iout= 1% F.L Iout= 5% F.L Iout= 25% F.L 16.5 24 3 36 42 48 54 66 72 75 INPUT VOLTAGE(V) HWB15-48S5 Efficiency vs. Input Voltage EFFICIENCY(%) 96 9 84 78 72 66 Vin= 16.5V Vin= 24V Vin= 48V Vin= 75V 1 2 3 4 5 7 8 9 1 % of FULL LOAD HWB15-48S5 Efficiency vs. Output Load
Mechanical Drawing HWB15-24SXX, HWB15-48SXX 2.4(61.) 1.4(35.56) 1.(25.4).4(1.16) Screw 4-M3X5.5(12.7).2(.6) PIN CONNECTION PIN DEFINE DIAMETER 1 -Vin.4 Inch 2 Case (option).4 Inch 3 Ctrl.4 Inch 4 3 1 2 1 4 +Vin.4 Inch 5 -Vout.8 Inch 6 -Sense.4 Inch 2.28(57.9) 1.9(48.26) 7 Trim.4 Inch 8 +Sense.4 Inch 9 +Vout.8 Inch 9 8 7 6 5 1 Sync (option).4 Inch.7(17.78) 2.(5.8) BOTTOM VIEW HWB15-11SXX 2.4(61.) 1.4(35.56) 1.(25.4).4(1.16).2(5.8) 2. Tolerance :x.xx±.2 (x.x±.5) x.xxx±.1 (x.xx±.25) 3. Pin pitch tolerance ±.1 (.25) 4. Pin dimension tolerance ±.4(.1) 5. Mounting screws should always be used. 6. The screw locked torque: MAX 5.kgf-cm/.49N-m Screw 4-M3X5.5(12.7) EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. = 1 R D 2 Ω Δ% k ( 1 + Δ% ) ( 1 + 2Δ% ) VOUT RU = kω 1.225Δ% Δ% 4 3 1 2 1 2.28(57.9) 1.9(48.26) 9 8 7 6 5.7(17.78) 2.(5.8) BOTTOM VIEW.2(5.8) 2. Tolerance :x.xx±.2 (x.x±.5)x.xxx±.1 (x.xx±.25) 3. Pin pitch tolerance ±.1 (.25) 4. Pin dimension tolerance ±.4(.1) 5. Mounting screws should always be used. 6. The screw locked torque: MAX 3.5kgf-cm/.34N-m
Characteristic Curve Vertical Fin Orientation, Suffix:-HS, -HS2 Horizontal Fin Orientation, Suffix:-HS1, -HS3 HS HS1 HS2 HS3 Height H=.45 vertical fin, 7G-21A-F Height H=.24 horizontal fin, 7G-22A-F Height H=.24 vertical fin, 7G-23A-F Height H=.45 horizontal fin, 7G-24A-F 2. Tolerance :x.xx±.2 (x.x±.5) x.xxx±.1 (x.xx±.25) Terminal Block Type Option Wall mounted, Suffix: -T Wall mounted with EMC Filter, Suffix: -TF Wall mounted with EMC Filter, Suffix: -TF1 (Can be connected to PE ) Terminal block type -T -TF -TF1 Weight 235g (8.29oz) 28g (9.88oz) 287g (1.12oz) Dimensions 3.35 x 2.4 x 1.27 inch (85. x 61. x 32.3 mm) 3.35 x 2.4 x 1.47 inch (85. x 61. x 37.3 mm) 3.35 x 2.4 x 1.53 inch (85. x 61. x 38.8 mm) Through hole (W L) 2.126 x 3.71 inch (54. x 78. mm), 4-.17 inch ( 4.3mm) For further information, please contact Polytron Devices.