2017 Installation Instructions for Foam Marker INTERMEDIATE also applies: JR, JR36 We appreciate your purchase of L.T. Rich s Product. Please Verify Contents before beginning installation. JLD;AES L.T.RICH 4/27/2017
SHIPPING CONTENTS... 2 PARTS... 2 FASTENERS... 2 TOOLS NEEDED... 2 WARNING... 3 FOAM MARKER INSTALL*... 4 REMOVE FERTILIZER BOX... 4 ATTACH FOAM MARKER... 5 SWITCH INSTALL... 6 REMOVE KNEE PAD... 6 PREPARE AUXILIARY 1 SLOT... 6 INSERT SWITCH... 6 ELECTRICAL HARNESS INSTALL*... 7 EXAMINE ELECTRICAL HARNESS ROUTING LABELS... 7 PREP HARNESS... 7 INSTALL GROUND WIRE... 7 INSTALL POWER CONNECTOR... 8 INSTALL AUXILIARY SWITCH CONNECTOR... 9 INSTALL POWER WIRE... 9 SECURE HARNESS... 10 CLIP ALL CABLE TIE ENDS... 10 SPRAY NOZZLE BRACKET INSTALL... 11 INSTALL SPRAY NOZZLE BRACKET TO BOOM (OPERATOR RIGHT)... 11 INSTALL SPRAY NOZZLE BRACKET TO BOOM (OPERATOR LEFT)... 11 HOSE INSTALL... 12 INSTALL HOSE TO FOAM MARKER FITTING... 12 ROUTE HOSE TO BOOM EDGE... 12 INSTALL HOSE TO BOOM T-FITTING... 13 INSTALL HOSE FROM BOOM T-FITTING TO SIDE NOZZLE (OPERATOR LEFT)... 13 INSTALL HOSE FROM BOOM T-FITTING TO SIDE NOZZLE (OPERATOR RIGHT)... 15 SECURE T-FITTING TO BOOM AND HOSE TO FOAM MARKER... 16 CLIP ALL CABLE TIE ENDS... 16 TEST... 17 TEST AUXILIARY 1 SWITCH... 17 NOTE.... 17 APPENDIX A TERMINAL BLOCK... 18 INSTALL POWER WIRE TO TERMINAL BLOCK... 18 INSTALLATION FOR FOAM MARKER INTERM 4/27/2017 1
SHIPPING CONTENTS Parts Foam Marker Electrical Harness Auxiliary Switch Hose Cable Ties, T-Fitting, (2) Nozzles (2) Spray Nozzle Brackets Fasteners 10-32 x 3/4 Machine Bolt 10-24 Nyloc Nut 1/4 x 1/2 Flange Bolt (4) 1/4 Flange Nut (4) Tools Needed 3/8 Wrench and Socket 5/16 Wrench and Socket 7/16 Wrench and Socket 9/16 Wrench and Socket Silicone Spray Utility Knife (use caution) Cable Tie Clippers (use caution) 1a. 1f. 1e. 1b. 1d. 1c. INSTALLATION FOR FOAM MARKER INTERM 4/27/2017 2
WARNING Before Working on This Machine Switch Engine to OFF Disconnect Negative Battery Cable Please note that this installation guide is for a standard machine only. The hose and electrical harness routing may be different depending on the attachments that may already be installed on your machine. For any questions please contact us at toll free (877) 482-2040. Mon-Fri 8 a.m. to 4:30 p.m. INSTALLATION FOR FOAM MARKER INTERM 4/27/2017 3
FOAM MARKER INSTALL* Remove Fertilizer Box using 9/16 Wrench 1. Start Finish INSTALLATION FOR FOAM MARKER INTERM 4/27/2017 4
Attach Foam Marker to Frame Attach Foam Marker on Frame using existing (4) 3/8 Nuts 2a. 2a. Start 2a. Finish INSTALLATION FOR FOAM MARKER INTERM 4/27/2017 5
SWITCH INSTALL Remove Knee Pad Prepare Auxiliary 1 Slot Rub Hole Edges to reveal Cut location Cut into Hole using Utility Knife 2. 2a. 2b. Insert Switch Orient metal prongs closest to operator Press Switch into Slot 3a. 3b. 3b. INSTALLATION FOR FOAM MARKER INTERM 4/27/2017 6
ELECTRICAL HARNESS INSTALL* Examine Electrical Harness Routing Labels To Relay Post To Auxiliary Switch To Solenoid Post Prep Harness by installing Cable Tie to Harness To Foam Marker 2. Approx. 9 Install Ground Wire to Ground Post (3/8 Wrench for Nut, 5/16 for Bolt Head) Install Ground Post to Frame Upright Install Ground Wire along Frame Upright to Post Install Nut to Post 3a. 3b. 3c. INSTALLATION FOR FOAM MARKER INTERM 4/27/2017 7
Install Power Connector to Foam Marker Route Power Connector around Frame Upright Connect with Foam Marker Secure Cable to Upright using Cable Ties 4a. 4b. Connector On Foam Marker Behind Upright Frame 4c. 4c. Inside of Upright Outside of Upright INSTALLATION FOR FOAM MARKER INTERM 4/27/2017 8
Install Auxiliary Switch Connector to Auxiliary 1 Switch Route Auxiliary Switch Connector between Pump and Engine Connect with Auxiliary 1 Switch 5a Behind these hoses 5b Install Power Wire to Solenoid Post (7/16 Wrench for Nut) Route Power Wire to lower section of right Frame Upright. Remove protective cover and nut from left side of Solenoid. Install Power Wire and nut to Solenoid Post Place protective cover over Solenoid Post. 6a. 6b,6c. 6d. Refer to Appendix A if your machine has a terminal block installed. INSTALLATION FOR FOAM MARKER INTERM 4/27/2017 9
Secure Harness using Cable Ties in the following areas: Ground Wire to Hose Auxiliary Switch Connector to Hoses Power Wire to existing harness 7a. 7b. 7c. Zip tie here!!! Keep AREA CLEAR!! Clip ALL Cable Tie Ends to prevent interference 8. INSTALLATION FOR FOAM MARKER INTERM 4/27/2017 10
SPRAY NOZZLE BRACKET INSTALL Install Spray Nozzle Bracket to Boom (Operator Right) Insert Spray Nozzle Bracket so that the top two tabs are inside boom Squeeze the top and bottom tabs together so the bottom tabs are inside boom. Attach Spray Nozzle Bracket to Boom using (2) 1/4 x 1/2 Flange Bolts and (2) 1/4 Flange Nuts 1a. 1a. 1a. 1a. Align Holes Start Finish 1b. 1c. Inside Boom Inside Boom x2 Install Spray Nozzle Bracket to Boom (Operator Left) Repeat steps 1a -1c INSTALLATION FOR FOAM MARKER INTERM 4/27/2017 11
HOSE INSTALL Install Hose to Foam Marker Fitting Spray Silicone on Hose End for seal Attach Hose to right angle fitting on Foam Marker 1a. 1b. Route Hose to Boom Edge Route Hose around Hose Reel Route the Hose with Existing hose Measure Hose to reach Boom Edge Cut Hose to Size Mark Hose where the Hose meets the Boom Edge Cut Hose at that mark (use caution) 2a. 2b. 2c. 2d-1. 2d-2. INSTALLATION FOR FOAM MARKER INTERM 4/27/2017 12
Install Hose to Boom T-Fitting Spray end of hose with Silicone for seal Insert T-Fitting into Hose 3a. 3b. Install Hose from Boom T-Fitting to Side Nozzle (Operator Left) Spray Silicone on New Hose End for seal Attach Hose to T-Fitting Side (Operator Left) Clip Cable Tie that holds the existing Hose on the Boom 4a. 4b. T-Fitting Hose 4c. INSTALLATION FOR FOAM MARKER INTERM 4/27/2017 13
Measure and Cut Hose Align T-Fitting Center to Holes in Boom Tuck Hose and Follow Existing Hose Mark Hose where Hose meets the Boom Edge Cut Hose at mark (use caution) 4d-1. 4d-3. 4d-4. 4d-2. Attach Spray Nozzle Spray end of hose with Silicone for seal Attach Spray Nozzle Position Nozzle at end of Boom 4e-1. 4e-2. 4e-3. INSTALLATION FOR FOAM MARKER INTERM 4/27/2017 14
Secure with Cable Ties Secure Nozzle through holes in Spray Nozzle Bracket with (2) cable ties Secure Hose to spring Tab with (1) cable tie 4f-1. 4f-2. Install Hose from Boom T-Fitting to Side Nozzle (Operator Right) Repeat Step 4 (a-f) securing at Nozzle and Spring Tab Secure at additional Position on Boom using (1) of the 2 Holes 5a. 5b. INSTALLATION FOR FOAM MARKER INTERM 4/27/2017 15
Secure T-Fitting to Boom and Hose to Foam Marker Crimp Cable tie to create L Insert into Holes in Boom Tie around both sides for T-Fitting Tie around existing hose in (2) places 6a. 6b. 6c. 6d. Clip all Cable Tie Ends INSTALLATION FOR FOAM MARKER INTERM 4/27/2017 16
TEST Test Auxiliary 1 Switch Switch Auxiliary 1 Switch to ON Listen for Foam Marker Pump Noise Switch Auxiliary 1 Switch to OFF Note: The switch is connected directly to the battery and will operate even when the ignition switch is turned off. For any questions please contact us at toll free (877) 482-2040. Mon-Fri 8 a.m. to 4:30 p.m. INSTALLATION FOR FOAM MARKER INTERM 4/27/2017 17
Appendix A Terminal Block Use these instructions if your machine has a terminal block installed. Install Power Wire to Terminal Block Route Power Wire (with Fuse) to lower section of uprights Remove Nut from Terminal Block (7/16 Wrench for Nut) Install Power Wire to Terminal Block Re-install Nut to secure the Power Wire to the Terminal Block 5a. 5b. 5c. 5d. For any questions please contact us at toll free (877) 482-2040. Mon-Fri 8 a.m. to 4:30 p.m. INSTALLATION FOR FOAM MARKER INTERM 4/27/2017 18