BigDog Mowers Alpha Parts Manual 00 S. Ridge Road Hesston, Kansas 70
Table of Contents General Information Service Literature.................................................. - Options Available From Your Dealer.................................... - Using This Manual................................................. - Standard Torques.................................................. - Section " Frame........................................................ - " & " Frame................................................... - Fenders & Instrument Panel.......................................... - Battery........................................................... -8 Engine Guard.................................................... -0 Lights........................................................... - Section Hydraulic System.................................................. - Transmission Assembly............................................. - Transmission Service Parts.......................................... - Steering & Brake................................................... -8 Steering Cover Assembly........................................... -0 Section Wheel & Tire...................................................... - Front Wheel Breakdown............................................. - Drive Wheel Breakdown 8 X 7.0 8................................... - Drive Wheel Breakdown 8 x 8. 8................................... -7 Section Engine, Kawasaki FRV........................................... - Engine Service Parts, Kawasaki FRV................................ - Engine, Kawasaki FR9V........................................... -8 Engine Service Parts, Kawasaki FRV & FR9V...................... - Fuel System..................................................... - Section " Service Deck................................................... - " Deck Pulleys & Spindles.......................................... - " Deck......................................................... - " Service Deck................................................... -8 " Deck Pulleys & Spindles......................................... -0 " Deck........................................................ - "/" Deck Lift.................................................. - " Service Deck................................................. - " Deck Pulleys & Spindles......................................... -8 " Deck Lift..................................................... -0 Section 7 Seat, Without Armrests.............................................. 7- Seat, With Armrests................................................ 7-99EX_0 c-
c- 99EX_0
General Information This manual covers BigDog Alpha Mower models 9897EX, 99EX & 97EX. Service Literature PART NO. 00 9EX 99 DESCRIPTION OPERATOR S MANUAL WARRANTY STATEMENT GENERAL SERVICE MANUAL Options Available From Your Dealer PART NO. 900 778 78 09 900 7 79988 978 DESCRIPTION CATCHER " MULCH KIT " MULCH KIT ENGINE GUARD KIT LIGHT KIT (") STEERING EXTENSION KIT FLEX FORK KIT ARMREST KIT (") Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using This Manual This manual is part of a service package for the BigDog mowers. Use of this manual in conjunction with other Big- Dog mower and component manuals will provide the information necessary to service and maintain BigDog mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts. The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units. The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower. The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products. 99EX_0 -
Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION CB CE CN CP CS CW FDRW FW HX LW DESCRIPTION ABBREVIATION DESCRIPTION CARRIAGE BOLT MB MACHINE BUSHING CLEVIS PIN MS MACHINE SCREW CLIP NUT NT NUT COTTER PIN SC SELF TAPPING CAP SCREW CAP SCREW SH SOCKET HEAD CUP WASHER SB SHOULDER BOLT FENDER WASHER SS SET SCREW FLAT WASHER OD OUTSIDE DIAMETER HEX HEAD ID INSIDE DIAMETER LOCK WASHER Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS N-M SIZE FT-LBS N-M.0 8.. M.. 7 M..7 0 0 M...8 8 M 7.7 0..00 7 99 M8 8.. 0 M0 7 0. 00 M 87.70 0 0 M 80 08..87 0 M 0.00 80 M0 0 M 70-99EX_0
Section " Frame............................................. - " & " Frame........................................ - Fenders & Instrument Panel............................... - Battery................................................ -8 Engine Guard.......................................... -0 Lights................................................ - 99EX_0 -
- 99EX_0 " Frame 7 0 7 9 9 8 9 9 8 9 0 7 9 9 9 9 7 8 BUMPER
" Frame INDEX NO. PART NO. QTY. DESCRIPTION SEAT SUPPORT 099 0 CS.7- X.7 HX FLK 7 SPRING SUPPORT 0 BUMPER (WITH DECAL) 00 HOT DECAL 07 0 CS.7- X.7 HX FLK PLN 7 88 ENGINE PLATE (WITH DECALS) 8 89 RS REAR BRACKET 9 077 0 NT.7- HX FLK PLN 0 097 ENGINE COMPARTMENT DECAL 00899 PUMP BELT WARNING DECAL 80 LS REAR BRACKET 0899 0 NT.7- HX FLK ZNYC 098 CN.0-0 X. MAX THK 8 CROSS SUPPORT 8 RS FRONT BRACKET 7 8 HYDRO BRACKET 8 8 BATTERY TRAY 9 8 FOOT PAN (WITH DECAL) 0 8 RS FRAME CHANNEL (WITH DECAL) 87 FRONT CROSS FRAME 88 LS FRAME CHANNEL (WITH DECALS) N/A SERIAL NUMBER / SPEC DECAL 777 MADE IN USA DECAL 098 SAFE OPERATION DECAL 007 PUSH BUTTON MOUNT 7 000 WIRE TIE 8 007 BUMPER DECAL NOTES:. Serial number decal. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement.. Torque all hardware to a minimum of ft-lbs. 99EX_0 -
- 99EX_0 " & " Frame 9 9 9 7 8 9 9 9 0 9 9 9 7 7 0 9 8 7 9 9 8 9 8 9 8 7 9
" & " Frame INDEX NO. PART NO. QTY. DESCRIPTION SEAT SUPPORT 7 SPRING SUPPORT 099 0 CS.7- X.7 HX FLK 07 0 CS.7- X.7 HX FLK PLN 908 RS REAR BRACKET 00 HOT DECAL 7 0 BUMPER (WITH DECALS) 8 ENGINE PLATE (WITH DECALS) 9 077 0 NT.7- HX FLK PLN 0 097 ENGINE COMPARTMENT DECAL 908 LS REAR BRACKET 098 CN.0-0 X. MAX THK 908 HYDRO BRACKET RS FRAME CHANNEL 908 RS FRONT BRACKET 9089 CROSS SUPPORT 7 00899 PUMP BELT WARNING DECAL 8 0899 0 NT.7- HX FLK ZNYC 9 LS FRAME CHANNEL (WITH DECALS) 0 777 MADE IN USA DECAL N/A SERIAL NUMBER / SPEC DECAL 9088 FRONT CROSS FRAME FOOT PAN (WITH DECAL) 098 SAFE OPERATION DECAL 007 PUSH BUTTON MOUNT 000 WIRE TIE 7 9087 BATTERY TRAY 8 087 WIRE HARNESS (NOT SHOWN) 9 007 BUMPER DECAL NOTES:. Serial number decal. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement.. Torque all hardware to a minimum of ft-lbs. 99EX_0 -
Fenders & Instrument Panel 8 9 0 7 8 7 9 0-99EX_0
Fenders & Instrument Panel INDEX NO. PART NO. QTY. DESCRIPTION 0097 CHOKE CABLE 777 PTO SWITCH 79 HOUR METER 78808 KEY ASSEMBLY 0898 IGNITION SWITCH 00 INSTRUMENT PANEL (WITH DECAL) 7 0889 INSTRUMENT PANEL DECAL 8 097 CS.0-0 X.0 HX G 9 0098 CB 0- X.00 ZYNC 0 009 THROTTLE CABLE 709 FW.9 X.00 X.08 ZNYC 098 NT #0- HX NL ZN 0 8 CS.0-0 X.7 HX FLG 098 CN.0-0 X. MAX THK 008 RS FENDER 008 LS FENDER 7 FOOTREST (WITH DECAL) 8 007 BIG DOG DECAL 9 099 CS.7- X.7 HX FLK 0 0899 NT.7- HX FLK ZNYC 000 WIRE TIE (NOT SHOWN) 087 WIRE HARNESS 0 CLUTCH CONNECTOR REPAIR KIT 00 SEALED RELAY (WITH BRACKET) NOTES: 99EX_0-7
Battery NEGATIVE BATTERY CABLE 7 7 8 POSITIVE BATTERY CABLE BATTERY 9-8 99EX_0
Battery INDEX NO. PART NO. QTY. DESCRIPTION 078 TIE DOWN STRAP 0 CS 0.0-0 X 7.0 HX G 78 FW.8 X. X.0/.080 HD ZN/YL 778 RED BATTERY CABLE BOOT 097 NT.0-0 HX G ZNYC 0988 LW.0 INT-EXT TOOTH Z 7 099 CS.0-0 X.7 HX G 8 000 WIRE TIE 9 098 CN.0-0 X. MAX THK NOTES:. When performing service on the mower, disconnect the negative battery cable and do not reconnect it to the battery until the engine is ready to be started. 99EX_0-9
Engine Guard INDEX NO. PART NO. QTY DESCRIPTION 9 ENGINE GUARD SCREEN 907 ENGINE GUARD 08 NT.-8 HX FLK ZNYC 0899 NT.7- HX FLK ZNYC 0 CB.-8 X.7 FUL ZN 099 CS.7- X.7 HX FLK NOTES: -0 99EX_0
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Lights - 99EX_0
Lights INDEX NO. PART NO. QTY. DESCRIPTION 908 LIGHT ANGLE 009 CS #8- X.00 PH TRX 008 NT #8- HX NL ZN 000 LIGHT 007 PUSH BUTTON MOUNT 000 WIRE TIE 7 0000 WIRE TIE (NOT SHOWN) 8 000 LIGHT WIRE HARNESS (NOT SHOWN) NOTES:. Part of the Fender & Instrument Panel Assembly. 99EX_0 -
- 99EX_0
Section Hydraulic System........................................ - Transmission Assembly................................... - Transmission Service Parts................................ - Steering & Brake........................................ -8 Steering Cover Assembly................................ -0 99_0 -
Hydraulic System 8 8 8 8 9 8 7 8 9 0 7 7 7 0 8 9 8 9-99EX_0
Hydraulic System INDEX NO. PART NO. QTY. DESCRIPTION 70087 CS.-8 X.0 HX G 0 CB.7- X. STD ZN 007 CS.-8 X.00 HX G Z 0899 NT.7- HX FLK ZNYC 0907 DRIVE BELT 080 CS.7- X.0 HX G 7 779 FW.0 X.8 X.00 SAE 8 09 PULLEY.0" IDLER 9 090 SPRING 0 087 CS.7- X. FULTH 89 IDLER SPACER 87 IDLER ARM 789 FW.0 X. X. HRD Z 080 NT.7- HX ZY NL 00 NT.7- HX G ZNY 709 HP.080D X.9 7 8 TOW VALVE LINK 8 78 FW. X.87 X.0/.080H 9 0877 8 NT 0.-8 NL G 0 N/A TRANSMISSION ASSEMBLY. Torque to 7 ft-lbs. NOTES: 99EX_0 -
Transmission Assembly FRONT OF MOWER 8 8 7 9 8 0 8 8 8 9 8 0-99EX_0
Transmission Assembly INDEX NO. PART NO. QTY. DESCRIPTION 00 CS.7- X. HX G 00 HYDROSTAT CROSS BRACE 779 8 FW.0 X.8 X.00 SAE 00 NT.7- HX G ZNY 07 RS TRANSMISSION 08 LS TRANSMISSION 7 ACTUATOR 8 78 8 FW.8 X. X.0/.080 HD ZN/YL 9 00 OVERTRAVEL SPRING 0 08 NT.0-0 HX ZY NL 0 SPRING NOTES: 99EX_0 -
Transmission Service Parts 8 7 07 RIGHT SIDE TRANSMISSION INDEX NO. PART NO. QTY. DESCRIPTION 7907 PARKING PAWL KIT 7987 RETAINING RING 798 PARK BRAKE GEAR 009 FAN/PULLEY KIT 0 BOLT HUB KIT (WITH NUT) 788877 HUB NUT 7 090 HG RTN SPRING 8 090 HG RTN CW 08 LEFT SIDE TRANSMISSION INDEX NO. PART NO. QTY. DESCRIPTION 7907 PARKING PAWL KIT 7987 RETAINING RING 798 PARK BRAKE GEAR 009 FAN/PULLEY KIT 0 BOLT HUB KIT (WITH NUT) 788877 HUB NUT 7 090 HG RTN SPRING 8 090 HG RTN CCW - 99EX_0
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Steering & Brake FRONT OF MOWER 9 8 0 7 8 9 8 9 LEFT SIDE SHOWN RIGHT SIDE SIMILAR 0 7 8 7 FRONT OF MOWER -8 99EX_0
Steering & Brake INDEX NO. PART NO. QTY. DESCRIPTION 098 DAMPER 789 BALL STUD 78 FW. X.87 X.0/.080H 08 CP.0D X.00 LG HML Z 009 CN.-8 X.0 MAX THK 778 SB. X.7 SH.0-0 7 07 YOKE, /- 8 0 NT.- HX ZNYC 9 090 STEERING ROD 0 78 FW.8 X. X.0/.080 HD ZN/YL 08 NT.0-0 HX ZY NL 070 STEERING BAR (WITH GRIP) 780 STEERING BAR GRIP 00 NT.7- HX G ZNY 779 8 FW.0 X.8 X.00 SAE 080 CS.7- X.0 HX G 099 CS.7- X.7 HX FLK 7 0899 NT.7- HX FLK ZNYC 8 07 NT.-8 HX G ZNYC 9 STEERING BUSHING 0 0 CLIP 097 CS.7- X.00 HXFLK N/A STEERING COVER ASSEMBLY. Part of the Hydraulic Assembly. NOTES: 99EX_0-9
-0 99EX_0 Steering Cover Assembly 9 8 0 7 9 0 8 9 0 8 8 8 9 9 9 0 8 7 7 0 8 9
Steering Cover Assembly INDEX NO. PART NO. QTY. DESCRIPTION 0 CS.0-0 X.00 HX FLTHD 78 FW.8 X. X.0/.080 HD ZN/YL 70 DRIVE STRAIGHT STOP 80877 /-0 THREAD RIVET NUT 9 LATCH WITH DECAL 099 CS.7- X.7 HX FLK 7 0899 NT.7- HX FLK ZNYC 8 099 CS.0-0 X.7 HX G 9 08 NUT PLATE.0 CENTERS 0 78 PUSH BUTTON SWITCH 080 NT.7- NL G 78708 CS.00- X. HX G 787 NT.00- NL G 098 CS 0- X.7 HX FLK ZN 0008 CS.7- X.0 HX G Z 088 STEERING SPACER 7 000 LS STEERING BOX 8 78 8 FW. X.87 X.0/.080H 9 0877 NT.-8 HX NL G 0 079 BRAKE ROD LS BRAKE BELLCRANK 79 BUSHING 099 RS STEERING BOX RS BRAKE BELLCRANK 780 RS STEERING DECAL 789 LS STEERING DECAL 7 07 DECK HEIGHT DECAL 8 STEERING COVER 9 007 KICK PAN DECAL 0 78 BUSHING NOTES: 99EX_0 -
- 99EX_0
Section Wheel & Tire........................................... - Front Wheel Breakdown.................................. - Drive Wheel Breakdown 8 X 7.0 8........................ - Drive Wheel Breakdown 8 x 8. 8........................ -7 99EX_0 -
Wheel & Tire 7 8-99EX_0
Wheel & Tire INDEX NO. PART NO. QTY. DESCRIPTION 09 TIRE/WHEEL ASSEMBLY 8 X 8.-8 (" & " MOWERS) 0 TIRE/WHEEL ASSEMBLY 8 X 7.0-8 (" MOWERS) 0077 8 WHEEL NUT 709 CS.00- X. HX G ZN 7 FW.0 X. X.87 SPL 797 FW. X.7 X. ZNY 78 BEARING 7 780 SPACER 8 N/A FRONT WHEEL ASSEMBLY. Torque to 7 ft-lbs. NOTES: 99EX_0 -
Front Wheel Breakdown 7 8 7-99EX_0
Front Wheel Breakdown INDEX NO. PART NO. QTY. DESCRIPTION 900 CASTER FORK 787 NT.00- HX G8 ZY NL 779 FW. X.0 X.090 SAE 00 CS.00- X.0 HX G Z 099 GAUGE WHEEL SPACER 09 TIRE/WHEEL X - SMOOTH 7 7780 BEARING CAP 8 778 /" ROLLER BEARING NOTES: 99EX_0 -
Drive Wheel Breakdown 8 X 7.0 8 INDEX NO. PART NO. QTY. DESCRIPTION 0 TIRE, 8 X 7.0-8 0 WHEEL, 8 X.97 09 VALVE STEM NOTES: - 99EX_0
Drive Wheel Breakdown 8 x 8. 8 INDEX NO. PART NO. QTY. DESCRIPTION 07 TIRE, 8 X 8.-8 09 WHEEL, 8 X.97 09 VALVE STEM NOTES: 99EX_0-7
-8 99EX_0
Section Engine, Kawasaki FRV................................ - Engine Service Parts, Kawasaki FRV..................... - Engine, Kawasaki FR9V................................ -8 Engine Service Parts, Kawasaki FRV & FR9V........... - Fuel System........................................... - 99EX_0 -
Engine, Kawasaki FRV 8 7 7 0 9-99EX_0
Engine, Kawasaki FRV INDEX NO. PART NO. QTY. DESCRIPTION N/A KAWASAKI FRV ENGINE 09 O-RING 00 OIL DRAIN VALVE 0 " OIL DRAIN HOSE 0999 MUFFLER 0899 NT.7- HX FLK ZNYC 7 779 FW.0 X.8 X.00 SAE 8 90 CLUTCH ANCHOR 9 0 CS.7- X.00 HX G 0 080 CS.7- X. HX G P8 08 STUB SHAFT PUMP PULLEY 0K CLUTCH KIT 79 CLUTCH HARNESS PIGTAIL 000 WIRE TIE 080 FW. X. X.9 HRD 07 CS.7-0 X.00 HX G NOTES:. Supplied with the engine.. Torque to 8 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.. Torque to 0 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.. Torque the nuts to ft-lbs. 99EX_0 -
Engine, Kawasaki FRV RED BLK RED 0 8 7 8 9 BLK BLK PUR A FUSE RED RED A - 99EX_0
Engine, Kawasaki FRV INDEX NO. PART NO. QTY. DESCRIPTION 7 099 CS.0-0 X.7 HX G 8 78 FW.8 X. X.0/.080 HD ZN/YL 9 0087 STARTER SOLENOID 0 0 NT #0- HX ZN 097 NT.0-0 HX G ZNYC 0987 LW. INT-EXT TOOTH 70 CS M8 X. X HX G0.9 000 HOSE CLAMP 088 8" /" FUEL LINE 07 /" FORMED VAPOR LINE NOTES: FUEL LINE LENGTHS A 8" TANK TO FUEL FILTER (FUEL). Part of the fuel system.. Part of the wire harness. 99EX_0 -
Engine Service Parts, Kawasaki FRV INDEX NO. PART NO. QTY. DESCRIPTION 00 AIR FILTER 0878 IN-LINE FUEL FILTER 08 OIL FILTER NOTES: - 99EX_0
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Engine, Kawasaki FR9V 9 0 7 8-8 99EX_0
Engine, Kawasaki FR9V INDEX NO. PART NO. QTY. DESCRIPTION N/A KAWASAKI FR9V ENGINE 0 " OIL DRAIN HOSE 00 MUFFLER 0899 NT.7- HX FLK ZNYC 90 CLUTCH ANCHOR 779 FW.0 X.8 X.00 SAE 7 0 CS.7- X.00 HX G 8 080 CS.7- X. HX G P8 9 08 STUB SHAFT PUMP PULLEY 0 000 WIRE TIE 79 CLUTCH HARNESS PIGTAIL 0K CLUTCH KIT 080 FW. X. X.9 HRD 07 CS.7-0 X.00 HX G NOTES:. Supplied with the engine.. Torque the bolt to 8 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.. Torque the bolt to 0 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.. Torque the nuts to ft-lbs. 99EX_0-9
Engine, Kawasaki FR9V RED 0 BLK RED 7 A FUSE RED BLK BLK PUR 9 RED 8 A 0-0 99EX_0
Engine, Kawasaki FR9V INDEX NO. PART NO. QTY. DESCRIPTION 099 CS.0-0 X.7 HX G 78 FW.8 X. X.0/.080 HD ZN/YL 7 0 NT #0- HX ZN 8 0087 STARTER SOLENOID 9 097 NT.0-0 HX G ZNYC 0 0987 LW. INT-EXT TOOTH 70 CS M8 X. X HX G0.9 000 HOSE CLAMP 088 8" /" FUEL LINE 07 /" FORMED VAPOR LINE NOTES: A FUEL LINE LENGTH 8" TANK TO ENGINE. Part of the mower wire harness.. Part of the fuel system. 99EX_0 -
Engine Service Parts, Kawasaki FRV & FR9V INDEX NO. PART NO. QTY. DESCRIPTION 009 AIR FILTER 0878 IN-LINE FUEL FILTER 08 OIL FILTER 00 OIL DRAIN VALVE 09 O-RING NOTES: - 99EX_0
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Fuel System 7 A 8 9 0 7 7 B C B - 99EX_0
Fuel System INDEX NO. PART NO. QTY. DESCRIPTION 0 FUEL TANK ASSEMBLY 0807 RATCHETING GAS CAP,." 709 LEFT TANK MOUNT 700 RIGHT TANK MOUNT 798 8." SEAL /8 X / 099 CS.0-0 X.7 HX G 7 78 FW.8 X. X.0/.080 HD ZN/YL 8 079 /" FORMED VAPOR LINE 9 0 /" HOSE BARB CROSS 0 07 /" FORMED VAPOR LINE 09 BOOT, /" TO /" BARB 0 VAPOR SYSTEM FILTER 000 WIRE TIE 007 PUSH BUTTON MOUNT 00 " WEATHERSTRIP NOTES: WEATHERSTRIP LENGTH A 9." B " C " 99EX_0 -
Fuel Tank Service Parts INDEX NO. PART NO. QTY. DESCRIPTION 099 VENT FITTING 000 GROMMET 00 SUCTION HOSE ASSEMBLY 7.7" 789 GROMMET NOTES: - 99EX_0
Section " Service Deck........................................ - " Deck Pulleys & Spindles............................... - " Deck.............................................. - " Service Deck........................................ -8 " Deck Pulleys & Spindles.............................. -0 " Deck............................................. - "/" Deck Lift....................................... - " Service Deck...................................... - " Deck Pulleys & Spindles.............................. -8 " Deck Lift.......................................... -0 99EX_0 -
" Service Deck INDEX NO. PART NO. QTY. DESCRIPTION 70 " DECK (WITH DECALS) 0 DANGER/CHUTE DECAL 0 BELT ROUTING DECAL 0 DANGER/OBJECTS DECAL 79 " DECK ID DECAL NOTES: - 99EX_0
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" Deck Pulleys & Spindles 8 7 7 9 8 0 8 9 0-99EX_0
" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 787 NT.00- NL G 779 FW. X.0 X.090 SAE 098 IDLER PULLEY,.00" FLAT 080 NT.7- HX NL G 789 FW.0 X. X. HRD Z 99 IDLER ARM 7 079 SPRING 8 00 SPRING TENSIONER ANCHOR 9 0 NT.-8 HX NL JAM G ZN 0 089 PIVOT SPACER BUSHING 79 SPACER 0 CB.0- X.00 STD ZN 07 NT.-8 HX G ZN 0 DRIVE PULLEY " 0 PULLEY SPACER 09 IDLER PULLEY,.00" FLAT 7 0 8 CS.-8 X.00 HX G 8 78 9 FW. X.87 X.0/.080H 9 087 CB.-8 X.0 G ZN 0 080 CS.7- X.0 HX G 0 CB.0- X.0 STD ZN 0 SPINDLE ASSEMBLY NOTES:. Torque to 8 ft-lbs.. Torque to 7 ft-lbs.. Torque to 0 ft-lbs.. Torque to 0 7 ft-lbs. 99EX_0 -
" Deck 7 7 8 8 7 0 9 9 0 7-99EX_0
" Deck INDEX NO. PART NO. QTY. DESCRIPTION 0 CS.0-0 X.7 HX FLG 0 RS PULLEY COVER 00 LS PULLEY COVER 778 BELT 00 CS.7- X.00 G ZNYC 7 DECK LIFT LINK 7 0899 NT.7- HX FLK ZNYC 8 089 PIVOT SPACER BUSHING 9 DECK LINK 0 00 DECK LEVELING NUT 9 LEVELER CAM 779 FW.0 X.8 X.00 SAE 708 NT.7- HX JAM G Z 787 NT.00- NL G 779 FW. X.0 X.090 SAE 788 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE) 7 08 DISCHARGE CHUTE 8 080 NT.7- HX ZY NL 9 0 CHUTE SPRING 0 0 DISCHARGE CHUTE PIN 787 BLADE, 7.8" -M-F-CW 099 BLADE, 7.8" -M-F-CW 78 BLADE, 7.8"-GAT-F-CW 7877 BLADE, 7.8"-H-F-CW 7998 BLADE, 7.8"-MUL-F-CW 088 BLADE,7.8"-CAT-F-CW 080 FW. X. X.9 HRD 70 CS.7-0 X. HX G ZNY 78708 CS.00- X. HX G 779 FW. X.0 X.090 SAE 0997 PLASTIC WHEEL 7 099 NT.00- HX JAM ZNYC NOTES:. Torque to 8 ft-lbs.. Torque to 8 ft-lbs on these self-tapping screws. 99EX_0-7
" Service Deck INDEX NO. PART NO. QTY. DESCRIPTION " DECK (WITH DECALS) 0 DANGER/CHUTE DECAL 0 BELT ROUTING DECAL 79 " DECK ID DECAL 0 DANGER/OBJECTS DECAL NOTES: -8 99EX_0
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" Deck Pulleys & Spindles 8 7 0 9 7 9 8 0-0 99EX_0
" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 787 NT.00- HX G8 ZY NL 779 FW. X.0 X.090 SAE 098 IDLER PULLEY,.00" FLAT 080 NT.7- HX ZY NL 789 FW.0 X. X. HRD Z 7 IDLER ARM 7 09 IDLER SPRING 8 00 SPRING TENSIONER ANCHOR 9 089 PIVOT SPACER BUSHING 0 79 SPACER 0 CB.0- X.00 STD ZN 07 NT.-8 HX G ZN 0987 PULLEY 0 PULLEY SPACER 09 IDLER PULLEY,.00" FLAT 0 8 CS.-8 X.00 HX G 7 78 8 FW. X.87 X.0/.080H 8 080 CS.7- X.0 HX G 9 0 CB.0- X.0 STD ZN 0 0 SPINDLE ASSEMBLY NOTES:. Torque to 0 7 ft-lbs.. Torque to 8 ft-lbs. Torque to 7 ft-lbs. Torque to 0 ft-lbs. The idler arm should pivot freely. 99EX_0 -
" Deck 7 7 8 7 7 8 9 0 9 0-99EX_0
" Deck INDEX NO. PART NO. QTY. DESCRIPTION 00 " PULLEY COVER 0 CS.0-0 X.7 HX FLG 7988 BELT, A SEC 00 CS.7- X.00 G ZNYC 7 DECK LIFT LINK 0899 NT.7- HX FLK ZNYC (S/N 0000 & HIGHER) 0899 NT.7- HX FLK ZNYC (S/N PRIOR TO 0000) 7 089 PIVOT SPACER BUSHING (S/N 0000 & HIGHER) 089 PIVOT SPACER BUSHING (S/N PRIOR TO 0000) 8 00 DECK LEVELING NUT 9 DECK LINK 0 9 LEVELER CAM 779 FW.0 X.8 X.00 SAE 708 NT.7- HX JAM G Z 787 NT.00- NL G 779 FW. X.0 X.090 SAE 788 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE) 08 DISCHARGE CHUTE 7 080 NT.7- HX ZY NL 8 0 CHUTE SPRING 9 0 DISCHARGE CHUTE PIN 0 099 BLADE, 0.0"-M-F-CW 080 FW. X. X.9 HRD 70 CS.7-0 X. HX G ZNY 7979 BLADE, 0.0"-L-F-CW 798 BLADE, F0.0"-H-F-CW 799 BLADE, 0.0"-CAT-F-CW 79 BLADE, 0.0"-MUL-F-CW 790 BLADE, 0.0" -GAT-F-CW 78708 CS.00- X. HX G 779 FW. X.0 X.090 SAE 0997 PLASTIC WHEEL 099 NT.00- HX JAM ZNYC NOTES:. Torque to 8 ft-lbs.for mowers with serial numbers prior to 0000. 99EX_0 -
"/" Deck Lift 8 7 9 0 RIGHT SIDE OF MOWER 7 8 LEFT SIDE OF MOWER - 99EX_0
"/" Deck Lift INDEX NO. PART NO. QTY. DESCRIPTION LIFT HANDLE PIVOT BLOCK 099 CS.7- X.7 HX FLK 0899 8 NT.7- HX FLK ZNYC 077 GRIP 799 FW.0 X.00 X. HRD Z 7 089 PIVOT SPACER BUSHING 8 00 CS.7- X.7 HX G 9 077 CE.00 X.. X.09 0 07 CP.D X.00 LG HML Z 779 FW. X.0 X.090 SAE 098 LIFT ROD 090 PIVOT PIN 787 NT.00- NL G 097 CS.7- X.00 HX FLK 0 NT 0.7- FL NY GF. Part of the Steering Cover Assembly. NOTES: 99EX_0 -
" Service Deck INDEX NO. PART NO. QTY. DESCRIPTION " DECK 0 DANGER/CHUTE DECAL 789 BELT ROUTING DECAL 78 " DECK DECAL 0 DANGER/OBJECTS DECAL NOTES: - 99EX_0
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" Deck Pulleys & Spindles 7 8 9 0 7 8 0 9-8 99EX_0
" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 787 NT.00- NL G 779 FW. X.0 X.090 SAE 098 IDLER PULLEY,.00" FLAT 0 NT.-8 HX NL JAM G ZN 0 FW.0 X.7 X.0 ZN 00 SPRING TENSIONER ANCHOR 7 09 IDLER SPRING 8 09 IDLER SLED 9 0079 IDLER SLIDE 0 0 CB.0- X.00 STD ZN 0 CS.-8 X.00 HX G 78 FW. X.87 X.0/.080H 07 NT.-8 HX G ZN 0988 DRIVE PULLEY "B-SEC" 0 PULLEY SPACER 0 IDLER PULLEY,.00" O.D. 7 09 IDLER PULLEY,.00" FLAT 8 0 SPINDLE ASSEMBLY 9 0 CB.0- X.0 STD ZN 0 087 CB.-8 X.0 G ZN 079 FW.0 X.00 X.08 ZNY NOTES:. Torque to 0 7 ft-lbs.. Torque to 8 ft-lbs.. Torque to 7 ft-lbs. 99EX_0-9
" Deck Lift 9 0 7 8 RIGHT SIDE OF MOWER LEFT SIDE OF MOWER -0 99EX_0
" Deck Lift INDEX NO. PART NO. QTY. DESCRIPTION LIFT HANDLE PIVOT BLOCK 099 8 CS.7- X.7 HX FLK 0899 NT.7- HX FLK ZNYC 077 GRIP 9 DECK LINK PLATE 7 787 NT.00- NL G 8 090 PIVOT PIN 9 077 CE.00 X.. X.09 0 07 CP.D X.00 LG HML Z 779 FW. X.0 X.090 SAE 098 LIFT ROD 089 PIVOT SPACER BUSHING 00 CS.7- X.7 HX G 097 CS.7- X.00 HXFLK 0 NT.7- FL NY GF. Part of the Steering Cover Assembly. NOTES: 99EX_0 -
- 99EX_0
Section 7 Seat, Without Armrests................................... 7- Seat, With Armrests...................................... 7-99EX_0 7-
Seat, Without Armrests 7 8 9 0 7-99EX_0
Seat, Without Armrests INDEX NO. PART NO. QTY. DESCRIPTION 00 STANDARD SEAT 79 SEAT PAN (WITH DECAL) 007 PUSH BUTTON MOUNT 080 NT.7- HX ZY NL 000 WIRE TIE 78 FW. X.87 X.0/.080H 7 0 CS.-8 X.00 HX G 8 099 CS.7- X.7 HX FLK 9 798 COMPRESSION SPRING. X.00 X.88 0 0899 NT.7- HX FLK ZNYC 0 CS.7- X.00 HX G 08 BATTERY WARNINGS DECAL 08 SEAT SWITCH NOTES:. Do not torque; the seat pan must pivot freely.. Torque to 7 ft-lbs. 99EX_0 7-
Seat, With Armrests 7 8 9 0 7-99EX_0
Seat, With Armrests INDEX NO. PART NO. QTY. DESCRIPTION 0009 SEAT 79 SEAT PAN (WITH DECAL) 007 PUSH BUTTON MOUNT 080 NT.7- NL G 000 WIRE TIE 78 FW. X.87 X.0/.080H 7 0 CS.-8 X.00 HX G 8 099 CS.7- X.7 HX FLK 9 798 COMPRESSION SPRING. X.00 X.88 0 0899 NT.7- HX FLK ZNYC 0 CS.7- X.00 HX G 978 ARMREST KIT (LS & RS) 08 BATTERY WARNINGS DECAL 79 SEAT SWITCH NOTES:. Do not torque; the seat pan must pivot freely.. Torque to 7 ft-lbs. 99EX_0 7-
7-99EX_0