PRESSURE FILERS FOR MODULAR SACKING Series DF-Z Pressures to 4500 psi Flows to 10 gpm APPLICAION DF...Z Pressure filters are designed for modular stacking and can be mounted directly to the component to be protected, conserving space and reducing leak points DF...Z modular stack filter has a steel head with a bowl of cold formed steel. he filter housing is designed to withstand high pressure surges as well as high static pressure loads. PRODUC FEAURES A visual (pop-up), electrical, electrical/visual (lamp) differential type clogging indicator can be installed. he DF...Z filter can be ordered with the bowl on the left or the right side for easy element changeout. he DF...Z filter is available in two mounting patterns to fit different hydraulic manifolds: ANSI/B93.7M-D03 (was B93.7-D01) DF 30 Z ANSI/B93.7M-D05 (was V93.7-D02)* DF 60 Z or DF 110 Z *includes fifth port for optional tank connection FILER ELEMENS For extended element service life, the HYDAC DF 60 Z and the DF 110 Z filters are available with disposable Betamicron (BH3HC) high collapse elements having a 3000 psid collapse pressure and absolute ratings of 3, 5, 10, and 20 microns. hese high capacity elements have large media surface areas and low pressure drops. DF 30 Z with B-Indicator, DF 60 Z with C-Indicator, DF 110 Z with D-Indicator HYDAC DF...Z filters are also available with cleanable Metal Fiber (V) stainless steel eece elements having a 3000 psid collapse pressure and nominal ratings of 3, 5, 10, and 20 microns. All filter media is constructed to maximize ow fatigue resistance in highly dynamic systems. Proper support of the filter media also provides high Beta Ratio values (particle removal efficiency) even at high differential pressures. he efficiency of many competitive elements drastically deteriorates as the element clogs and differential pressure increases over the life of the element. High quality epoxy adhesive is used to bond the end caps to the media and to bond the seam of the media.
Model Code: Filter Assembly Filter ype DF = Pressure Filter DF BH3HC 60 Z 10 A 2.0 / - 1 -SO 155H Filter Media BH3HC = Betamicron BH3HC High Collapse Disposable V = Metal Fiber V Cleanable Size & Connection 30 = D03 60 = D05 110 = D05 ype of Connection Z = Modular Stacking Filtration Rating (micron) 3 = 3 µm Absolute 5 = 5 µm Betamicron Filtration 10 = 10 µm High Collapse Rating 20 = 20 µm (BH3HC) ßx 200 3 = 3 µm 5 = 5 µm Metal Nominal 10 = 10 µm Fiber Filtration Rating 20 = 20 µm (V) ype of Differential Pressure Clogging Indicator A = No Clogging Indicator BM = Visual (pop-up) Clogging Indicator Manual Reset (standard) - B8420BMHFV B = Visual (pop-up) Clogging Indicator Auto Reset - B8420BHFV C = Electrical Clogging Indicator - B8420CHFV D = Electrical/Visual (lamp) Clogging Indicator - B8420DHFV/L... J = Electric Switch (Brad Harrison, 5 Pin Mini) - B8420JHFV J4 = Electric Switch (Brad Harrison, 4 Pin Micro) - B8420J4HFV ype Number 1 = DF 30 Z 2 = DF 60 Z & DF 110 Z Modification Number Seals (omit) V EPR = Nitrile (NBR) (standard) = Fluoro Rubber (FKM) = Ethylene Propylene (EPDM) Bowl Location (omit) = Right Side 1 = Left Side Supplementary SO 155H = Modification of BH3HC Elements for Phosphate Esters. L 24 = Lamp for 24 Volts L 48 = Lamp for 48 Volts D-ype Clogging L 115 = Lamp for 115 Volts Indicator Only L 230 = Lamp for 230 Volts 2
Model Code: High Pressure Filter Elements Element Size Housing Application 0030 DF 30 Z 0060 DF 60 Z 0110 DF 110 Z 0060 D 003 BH3HC / High Pressure Element Filtration Rating (micron) 003 = 3 µm Absolute 005 = 5 µm Betamicron Filtration 010 = 10 µm High Collapse Rating 020 = 20 µm (BH3HC) ß x 200 003 = 3 µm 005 = 5 µm Metal Nominal 010 = 10 µm Fiber Filtration 020 = 20 µm (V) Rating ype of Media BH3HC = Betamicron BH3HC High Collapse (except 0030 which is BH3) V = Metal Fiber (Cleanable) Seals (omit) V EPR = Nitrile = Fluoro Rubber (FKM) = Ethylene Propylene (EPDM) Supplementary S0155H = Modification of BH3HC Elements for Phosphate Esters 3
Engineering Data: Design Mounting Method Pressure Filters for Modular Stacking 4 Mounting Holes in Housing Connections Size 30 Sub-plate Mounting Surface - D03 Pattern Size 60 Sub-plate Mounting Surface - D05 Pattern Size 110 Sub-plate Mounting Surface - D05 Pattern Housing Pressure Ratings Operating: 4500 psid (315 bar) (15 to 250 F) (-10 to 121 C) 2250 psid (158 bar) (-22 to 15 F) (-30 to -10 C) Proof: 6090 psid (420 bar) Fatigue: Contact HYDAC Office Burst: Contact HYDAC Office Element Collapse High Collapse Elements: BH3HC: 3000 psid / 207 bar Pressure Ratings (ISO 2941) V: 3000 psid / 207 bar Fluid emperature Range Fluid Compatibility (ISO 2943) Element Flow Fatigue Resistance (ISO 3724) rip Pressure of Indicator Hydraulic Symbol -22 to 250 F (-30 to 121 C) (Pressure Derated to 2250 psi for -22 to 15 F (-30 to -10 C)) Based on Nitrile Seals under maximum continuous operating pressure. Please contact HYDAC for information on extreme low temperature applications (below -15 F). Compatible with petroleum oils, water glycols, oil/water emulsions, high water base uids and synthetic uids compatible with Fluoro Rubber or EPR seals. Filter medium is constructed to achieve ow fatigue resistance. Contact HYDAC office for information. P = 120 psid / 8 bar - 10% (standard) OULE Pop Up Clogging Indicator A P B INLE Weights Model with element lbs. kg. without element lbs. kg. DF 30 Z 5.3 2.4 5.1 2.3 DF 60 Z 10.8 4.9 10.4 4.7 DF 110 Z 12.6 5.7 11.9 5.4 Size Max Recommended Flow (gpm) 30 6 60 12 110 14 4 Filtration Efficiency Multi-pass Filtration Efficiency Ratings to ISO 4572 for Betamicron Elements Betamicron Absolute erminal P Across Element Rating Filter Element 003BH3HC ß 3 200 72 psi 005BH3HC ß 5 200 72 psi 010BH3HC ß 10 200 72 psi 020BH3HC ß 20 200 72 psi
Filter Sizing Calculations 1. P Assembly = P Housing + P Element Housing Curves he housing curve is based on test results using mineral oil with a specific gravity of 0.86. Differential pressure increases in proportion to specific gravity of applicable uid. P Housing = P Curve x Actual Specific Gravity 0.86 P in bar 4.0 3.0 2.0 1.0 0 P in psi DF 30 Z Housing DF 60 Z Housing DF 110 Z Housing 60 50 40 30 20 10 0 1 2 3 4 5 6 7 Q in gpm P in bar 2.0 1.5 1.0 0.5 0 P in psi 30 25 20 15 10 5 0 2 4 6 8 10 12 Q in gpm P in bar 5.0 4.0 3.0 2.0 1.0 0 P in psi 80 60 40 20 0 5 10 15 20 Q in gpm 0 5 10 15 20 25 30 Q in l/min 0 10 20 30 40 50 Q in l/min 0 10 20 30 40 50 60 70 80 Q in l/min Element Curves All element curves are based on test results using mineral oil with a kinematic viscosity of 141 SUS and a specific gravity of 0.86. he differential pressure across the element changes proportionally to the viscosity and specific gravity. P Housing = Element K Flow Factor (from table below) x Flow Rate x Actual Viscosity x Actual Specific Gravity (GPM) 141 0.86 Element (K) Factors for Filter Sizing...D...BH3HC psi/gpm Size 3µm 5µm 10µm 20µm 0030 6.15020 5.37138 4.62798 2.37822 0060 3.15560 1.73264 1.25471 0.65260 0110 1.85044 0.90398 0.66311 0.33196...D...V psi/gpm Size 3µm 5µm 10µm 20µm 0030 0.98784 0.71344 0.40611 0.20306 0060 0.87808 0.60368 0.35672 0.18110 0110 0.45550 0.32928 0.23050 0.11525 5
Dimensions: DF 30 Z Right side installation (standard) OULE 1.89 48 0.05 1.40 0.944 24 0.88 HEX 22 Indicator Port (3/4-16 UNF) 1.89 48 0.945 24 INLE 0.30 7.6 0.48 12.2 8.90 226 View X-X 1.280 32.5 D03 Pattern 1.220 31 1.094 27.8 0.748 19 0.406 10.3 X 1-1 1 /16 SQ 27 A P B 1.81 46 1.045 26.55 0.640 16.25 0.234 5.95 0.030 0.75 1.594 40.5 3.15 80 0.551 14 0.21 5.3 5.51 140 HROUGH HOLE (4 places) X 1.77 45 Clearance Required for element removal Left side installation (optional) P A B Dimensions in Inches / Millimeters Dimensions are for general information only. Due to constant development and updating of details, we ask that all critical dimensions be verified by requesting a certified print. 6
Dimensions: DF 60 Z / DF 110 Z Right side installation (standard) 0.88 HEX 22 Indicator Port (3/4-16 UNF) OULE 2.76 70 0.06 1.5 2.76 70 0.31 8 INLE 0.24 6 3.62 92 0.41 10.5 0.62 15.7 DF 60 Z 9.76 2.48 12.56 DF 110 Z 319 Clearance Required for element removal 3.15 80 View X-X 1 1 /16 27 HEX 0.248 6.3 0.842 21.4 2.126 54 2.000 50.8 1.468 37.3 1.063 27 0.657 16.7 0.126 3.2 0.709 18 X 1.811 46 1.280 32.5 A P B 2.68 68.2 Left side installation (optional) 0.472 12 D05 Pattern 0.26 6.6 HROUGH HOLES (4 places) A P B Dimensions in Inches / Millimeters Dimensions are for general information only. Due to constant development and updating of details, we ask that all critical dimensions be verified by requesting a certified print. 7
Other Products from HYDAC s Filtration Line Filtration Solutions For Mobile Equipment Although there is great diversity in mobile equipment designs, the common demand in the industry for improved performance has resulted in systems growing in complexity and cost. Precision hydraulic components variable displacement pumps and motors, load control valves, and proportional controls are increasingly applied to enhance machine power, speed and versatility. Higher operating pressures in excess of 6,000 psi are increasing in usage in order to generate higher force and torque from a smaller and lighter package. As uid power systems are built to function more precisely at higher pressures, protection against wear and malfunction becomes vital. HYDAC s range of filtration products are designed to provide the necessary level of protection to maintain the efficiency, useful life and safety of high performance uid power systems. BEAFI Filter Elements Condensed Filter Catalog Request catalog # 02069743 BEAFI Filter Elements HYDAC manufactures high quality filter elements that are dimensionally similar to other manufacturer's elements and will fit interchangeably into their filter housings. his catalog lists the interchange elements and the models which they replace and is organized by manufacturer. Even When your hydraulic or lube oil system doesn t have a HYDAC filter assembly, it doesn t mean that you cannot benefit from our Betamicron Element technology. he high beta ratios and leading dirt holding capacities of these elements extend service life and provide a greater price to maintenance cost ratio than elements from other manufacturers. Request catalog # 02070365 Condensed Filter Catalog his condensed catalog serves as a quick reference guide for selecting HYDAC filters. he models are divided into high, medium, and low pressure groups. Charts then describe each filter in the group. Each model description includes mounting method, maximum operating pressure, maximum ow rates, number of sizes and connection size range, ow path, clogging indicator type, and a brief description of features and benefits. General information about clogging indicators, element types, breathers, and filler breathers is also included. Request catalog # 02068118 Filtration echnology HYDAC Filter echnology is the result of many years of research, development and performance evaluation both in test stands and actual applications. HYDAC s Filter Division produces a complete range of filters. his range includes in-line, in-tank, inside-tank, direct mount, and manifold mount, modular stacking filters. Also available are duplex models for systems requiring continuous operation. his catalog provides a general overview and photos of HYDAC filter families with information on pressure and ow ratings, and mounting types. It serves as a handy reference to select the appropriate series of filter(s) for the application in need of filtration. More detailed literature that includes specific technical data and dimensioned drawings is available for all models. Request catalog # 02068117 Copyright 2001 HYDAC ECHNOLOGY CORPORAION - Brochure - Pressure Filters For Modular Stacking #02068122 / 1.01 HYDAC ECHNOLOGY CORPORAION 2260 City Line Road Bethlehem, PA 18017 Phone (610) 266-0100 Fax (610) 264-3540 www.hydacusa.com powerup@hydacusa.com