80446438 Revision A January 2013 Oil-Free Rotary Screw Air Compressor IRN90-160K-OF / IRN125-200H-OF Parts Information Save These Instructions
Only allow Ingersoll Rand trained technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearest Distributor. For additional supporting documentation refer to Table 1 Product Manuals. The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and will invalidate all warranties. The original language of this manual is English. Other languages are translations of the original instructions. Refer all communications to the nearest Ingersoll Rand Office or Distributor. Table 1: Product Manuals PUBLICATION PART / DOCUMENT NUMBER DESCRIPTION EUROPE / MIDDLE AMERICAS EAST / INDIA / AFRICA ASIA-PACIFIC PRODUCT SAFETY INFORMATION MANUAL 80446313 80446156 80446321 OPERATORS MANUAL 80446412 80446420 80446644 TABLE OF CONTENTS AIREND/BASE... 8 Assembly Drawing... 8 Parts List... 9 AIR PIPING A/C ALUM AFTERCOOLER... 10 Moisture Separator Installation...10 Venturi Installation...11 Parts List...11 AIR PIPING W/C AFTERCOOLER... 13 Separator Installation...13 Venturi Installation...14 Parts List...14 AIR PIPING A/C INTERCOOLER... 16 Assembly Drawing...16 Assembly Drawing...16 Assembly Drawing...17 Parts List...17 Assembly Drawing...19 Assembly Drawing...20 Assembly Drawing...21 Parts List...21 BLOWER... 23 Assembly Drawing...23 Assembly Drawing...23 Parts List...24 2 80446438 Rev. A
COMPRESSOR INTAKE A/C... 25 Assembly Drawing...25 Parts List...25 ENCLOSURE (VSD) A/C... 27 Assembly Drawing...27 Assembly Drawing...28 Parts List...28 ENCLOSURE (VSD) (WATER COOLED)... 29 Assembly Drawing...29 Assembly Drawing...30 Parts List...30 ENCLOSURE (VSD) A/C HOT DISCHARGE HOC... 31 Assembly Drawing...31 Assembly Drawing...32 Parts List...33 Assembly Drawing...34 Assembly Drawing...35 Parts List...36 WTR CLD EXHAUST... 37 Assembly Drawing...37 Parts List...38 INTAKE BATT... 39 Assembly Drawing...39 Parts List...39 W/C INTAKE... 40 Assembly Drawing...40 Assembly Drawing...40 Assembly Drawing...41 INSTALLATION, OIL PIPING... 43 Relief Valve Assembly Drawing...43 Relief Valve Parts List...43 Oil Filter & Manifold Assembly Drawing...44 Oil Filter & Manifold Parts List...44 Oil Piping Assembly Drawing...45 Parts List...45 80446438 Rev. A 3
Ball Valve & Breather Assembly Drawing...46 Parts List...46 Bearing Feed Tubes Assembly Drawing...48 Bearing Feed Tubes Parts List...48 INSTALLATION, OIL PIPING SS... 49 Relief Valve Assembly Drawing...49 Relief Valve Parts List...49 Oil Filter & Manifold Assembly Drawing...50 Oil Filter & Manifold Parts List...50 Oil Piping Assembly Drawing...51 Oil Piping Parts List...51 Ball Valve & Breather Assembly Drawing...52 Ball Valve & Breather Parts List...52 Bearing Feed Tubes Assembly Drawing...54 Bearing Feed Tubes Parts List...54 Installation, PIPING WATER COOLED TO INTERCOOLER... 56 Inlet & Oil Relief Assembly Drawing...56 Inlet & Oil Relief Parts List...56 First Stage Venturi & Piping to Intercooler Assembly Drawing...57 First Stage Venturi & Piping to Intercooler Parts List...57 Second Stage Venturi from AE to Aftercooler Assembly Drawing...58 Second Stage Venturi from AE to Aftercooler Parts List...58 Water Inlet Piping Assembly Drawing...59 Water Inlet Piping Parts List...59 Water Outlet Piping Assembly Drawing...60 Water Outlet Piping Parts List...60 Installation, STARTER BOX (VSD)... 61 Starter Box to Base Assembly Drawing...61 Starter Box to Base Parts List...61 User Interface Frame to Starter Box Assembly Drawing...62 User Interface Frame to Starter Box Parts List...62 Controller Plug Connectors...62 Transducers to Starter Box Bracket Assembly Drawing...63 Transducers to Starter Box Bracket Parts List...63 Transducer Cable Assembly Drawing...64 Transducer Cable Parts List...64 4 80446438 Rev. A
VSD Starter Box Cooling Duct Assembly Drawing...65 VSD Starter Box Cooling Duct Parts List...65 VSD Ground Strap to Starter Box Assembly Drawing...66 VSD Ground Strap to Starter Box Parts List...66 VSD Ground Strap to Base Assembly Drawing...67 VSD Ground Strap to Base Parts List...67 Starter Box Decals Assembly Drawing...68 Starter Box Decals Parts List...68 STARTER BOX CABLE LAYOUT AT THE GLANDS...69 Parts List...69 Installation, STARTER BOX (VSD)... 70 VSD Drive Enclosure Assembly Drawing...70 VSD Drive Enclosure Parts List...70 VSD Drive Box Intake Filters & Heaters Assembly Drawing...71 VSD Drive Box Intake Filters & Heaters Parts List...71 Drive to Box Assembly Drawing...72 Drive to Box Parts List...72 Line Reactor Assembly Drawing...73 Line Reactor Parts List...73 Blower Motor Drive (Air Cooled Only) Assembly Drawing...74 Blower Motor Drive Parts List...74 Cover Plate & Gasket (Water Cooled Only) Assembly Drawing...75 Cover Plate & Gasket Parts List...75 Back Panel Assembly Drawing...76 Back Panel Assembly Parts List...76 Back Panel to Box Assembly Drawing...77 Back Panel To Box Parts List...77 Gland Wire & Communication Tool Cable Assembly Drawing...78 Gland Wire & Communication Tool Cable Parts List...78 Drive & Line Reactor Cover Assembly Drawing...79 Drive & Line Reactor Cover Parts List...80 Door, Emergency Stop Switch & Controller Assembly Drawing...80 Door, Emergency Stop Switch & Controller Parts List...81 BACKPANEL 90-110kW AC/WC VSD 380-480V 60 Hz... 82 Assembly Drawing...82 Assembly Drawing...83 80446438 Rev. A 5
BACKPANEL 90-110kW AC/WC VSD 380-480V 60 Hz... 84 Parts List...84 BACKPANEL 90-110kW AC/WC VSD 400V 50 Hz... 85 Assembly Drawing...85 Assembly Drawing...86 Parts List...87 BACKPANEL 132-160kW AC/WC VSD 400V 50 Hz... 88 Assembly Drawing...88 Assembly Drawing...89 Parts List...90 BACKPANEL 132-160kW AC/WC VSD 380-480V 60 Hz... 91 Assembly Drawing...91 Assembly Drawing...92 Parts List...93 PIPING CONDENSATE... 94 Assembly Drawing...94 Parts List...94 INTERNAL WALL... 95 Assembly Drawing...95 Parts List...95 AIR COOLED W/ HOT DISCHARGE-HOC... 96 Assembly Drawing...96 Assembly Drawing...97 Parts List...97 WATER COOLED W/ HOT DISCHARGE-HOC... 99 Assembly Drawing...99 Assembly Drawing...100 Assembly Drawing...101 Parts List...102 WATER PIPING WATER COOLED...103 Assembly Drawing...103 Parts List...103 SERVICE KITS & TOOLS...105 6 80446438 Rev. A
These products are designed and constructed to provide long, troublefree service. In time it may be necessary to order and install new parts to replace those that have been subjected to wear. For your convenience and future reference it is recommended that the following information be recorded. Model Number : Serial Number : Date Purchased : Ingersoll Rand will not accept any returned goods for warranty or service work unless prior arrangements have been made and written authorization has been provided from the location where the goods were purchased. When the life of the product has expired, it is recommended that it be disassembled, degreased and parts separated as to materials so that they may be recycled. PARTS ORDERING INFORMATION RETURN GOODS POLICY DISPOSAL When ordering replacement parts, please specify the following: 1. Complete model number and serial number as it appears on the data (name) plate. 2. Part number(s) and part description as shown in this manual. 3. Quantity required. The data (name) plate is located on the product. NOTICE Continuing improvement and advancement of design may cause changes to this equipment which are not included in this manual. Manuals are periodically revised to incorporate changes. Always check the manual revision letter on the front cover for the latest issue. Sections of this manual may not apply to your product. Using other than genuine Ingersoll Rand replacement parts will invalidate the warranty. Products which have been modified without Ingersoll Rand approval, mishandled or misused will not be repaired or replaced under warranty. A printed copy of the warranty which applies to this product is provided inside the Operators Manual. For additional information contact: www.ingersollrandproducts.com 80446438 Rev. A 7
Assembly Drawing. AIREND/BASE 22 5 4 14, 21 15 16 17 3 2 1 11, 20 12, 19 10 7 18 13 8 9 6 (Dwg. 22358113C1) 8 80446438 Rev. A
AIREND/BASE Parts List Item Part No. Description Qty. 1 39213202 ADAPTER, FEMALE 1.00 BSPP X 1.00 NPT 1 2 39105754 VALVE, BALL 1 3 95941258 PLUG, SOCKET 1.00 NPT 1 4 22271969 AIR DEFLECTOR, MOTOR HPM 2 5 22213375 AIR END, CD14D VSD 1 6 23741663 BASE, NL90-160KW 1 7 39488754 BRACE, SHIPPING 2 8 95220844 CLAMP, HOSE WORM DRIVE STAINLESS STEEL 4 9 39311329 FITTING, BARBED 1/2 HOSE-3/8NPT - SIERRA SEAL VENTS 4 10 22267694 MOUNT, ISOLATION 4 11 96720446 NUT, HEX STYLE 1 COARSE THD M20-2.50 4 12 96701917 SCREW, HEX HEAD M10-1.50 X 30.0 LONG 8 13 96702329 SCREW, HEX HEAD M12-1.75 X 35.0 LONG 4 14 96702444 SCREW, HEX HEAD M12-1.75 X 40.0 LONG 4 15 96740741 SCREW, HEX HEAD M20-2.50 X 80.0 LONG 4 16 22095681 SUPPORT, CD14VSD DRIVETRAIN 2 17 39137518 TUBING,.50 INCH SYNFLEX A/R 18 96701412 WASHER, PLAIN GRADE C, 12 4 19 96712096 WASHER, SPRING LOCK, CURVED TYPE A, M10 8 20 96737721 WASHER, SPRING LOCK, CURVED TYPE A, M20 4 21 96739933 WASHER, SPRING LOCK, CURVED TYPE A, M12 4 22 42541797 MOTOR, ROTOR/STATOR 90/110 KW 1 23694896 MOTOR, ROTOR/STATOR 132/160 KW 1 80446438 Rev. A 9
Moisture Separator Installation. AIR PIPING A/C ALUM AFTERCOOLER (Dwg. 22365431G2) 10 80446438 Rev. A
Venturi Installation. AIR PIPING A/C ALUM AFTERCOOLER (Dwg. 22365431G3) Parts List Item Part No. Description Qty. 1 22233555 AFTERCOOLER, ALUMINUM TRI-INLET 1 2 22242051 ANGLE, PLENUM FRONT ALUMINUM COOLERS 1 3 22244248 ANGLE, PLENUM REAR ALUMINUM COOLERS 1 4 22189393 ANGLE, PLENUM TOP 1 5 22244073 ANGLE, SMALL PLENUM 2 6 95942108 BUSHING, REDUCER 1.50 NPT X.50 FNPT 1 7 39156443 CONNECTOR,.25 FNPT X.25 TUBE 1 8 95944351 CONNECTOR, 2.00 TUBE X 2.00 NPT 1 9 95973301 CONNECTOR,.25 TUBE X.25 NPT 1 10 39155478 ELB,.25P X.25T (PLASTIC) 1 11 39140512 ELBOW, 2.00 TUBE X 2.50 SAE ZINC 3 80446438 Rev. A 11
AIR PIPING A/C ALUM AFTERCOOLER Item Part No. Description Qty. 12 95939393 ELBOW,.25 TUBE X.50 NPT 1 13 95944344 ELBOW, 2.00 TUBE X 2.00 NPT 1 14 95928180 ELBOW, STREET 150 LB. 1.00 FNPT X 1.00 NPT 1 15 39487475 GASKET, 2.5 INCH RING 2 16 39330287 GASKET, 3 150LB HIGH TEMP. SPECIAL MATERIAL 1 17 39331012 GASKET, SECOND STAGE VENTURI HIGH TEMP. SPECIAL MAT L 1 18 39117569 HOSE,.25 DIA X 15.0 LONG 1 19 85563401 HOSE, HYDRAULIC STR X STR -32 X 62.00 LONG 1 20 22166789 MANIFOLD COMPRESSOR DISCHARGE 1 21 22168793 MANIFOLD, MOISTURE SEPARATOR OUT 1 22 22321038 MUFFLER, BANTAM 1.0 NPT 1 23 95242095 NIPPLE, STANDARD 1.00 NPT X 1.50 LONG 1 24 96711882 NUT, HEX STYLE 1 COURSE THD M16-2.00 4 25 39404157 O-RING FOR STRAIGHT THREAD FITTING WITH 7/16-20 THD S 1 26 22188577 PLATE, PLENUM TOP 1 27 95934154 SCREW, CAP HEX HEAD.63 X 2.50 LONG 4 28 96701917 SCREW, HEX HEAD M10-1.50 X 30.0 LONG 4 29 96703962 SCREW, HEX HEAD M16-2.00 X 50.0 LONG 4 30 96735758 SCREW, HEX HEAD M16-2.00 X 130.0 LONG 4 31 39917489 SCREW, SELF THREADING M6 X 16MM 61 32 39921713 SENSOR, RTD -.25 NPT 288 INCH WIRE LEADS 1 33 38433546 SENSOR, TEMPERATURE (THERMISTOR) 1 34 22309272 SEPARATOR, MOISTURE 2 NPT 1 35 22171532 SUPPORT, MOISTURE SEPARATOR 1 36 22243166 SUPPORT, PIPE 6 37 23485113 TUBE, 2ND STG DISCHARGE 1 38 22244149 TUBE, AFTERCOOLER INLET 3 39 67707398 VALVE, 2.5 CHECK 1 40 23402670 VALVE, BLOWDOWN SOLENOID 1.00 NPT 1 41 39117338 VALVE, SAFETY 1.00 INCH INLET X 1.25 INCH OUTLET - 165 PSIG 1 42 39324793 VALVE, SAFETY 1.00 INCH INLET X 1.25 INCH OUTLET - 165 PSIG 1 43 23651961 VENTURI, SECOND STAGE (MACHINING) 1 44 95929188 WASHER, LOCK HELICAL SPRING.63 4 45 96714399 WASHER, PRODUCT GRADE A M10 4 46 96712096 WASHER, SPRING LOCK, CURVED TYPE A, M10 4 47 96721097 WASHER, SPRING LOCK, CURVED TYPE A, M16 8 12 80446438 Rev. A
Separator Installation. AIR PIPING W/C AFTERCOOLER (Dwg. 22385868G2) 80446438 Rev. A 13
Venturi Installation. AIR PIPING W/C AFTERCOOLER (Dwg. 22385868G3) Parts List ITEM PART NO. DESCRIPTION QTY. 1 22259865 AFTERCOOLER, WATER COOLED COPPER TUBES 1 2 22272330 AFTERCOOLER, WATER COOLED STAINLESS STEEL TUBES 1 14 80446438 Rev. A
AIR PIPING W/C AFTERCOOLER ITEM PART NO. DESCRIPTION QTY. 3 95937439 BUSHING, REDUCER 1.25 NPT X 1.00 FNPT 1 4 95942108 BUSHING, REDUCER 1.50 NPT X.50 FNPT 1 5 95944625 BUSHING, REDUCER.50 NPT X.25 FNPT 1 6 22219380 CONNECTOR 2 JIC 37 DEG X 2 NPT PARKER SCR COATED 1 7 39156443 CONNECTOR,.25 FNPT X.25 TUBE 1 8 95973301 CONNECTOR,.25 TUBE X.25 NPT 1 9 95250692 DRAIN, VALVE BRASS 1 10 39155478 ELB,.25P X.25T (PLASTIC) 1 11 95939393 ELBOW,.25 TUBE X.50 NPT 1 12 95944344 ELBOW, 2.00 TUBE X 2.00 NPT 1 13 95928180 ELBOW, STREET 150 LB. 1.00 FNPT X 1.00 NPT 1 14 95947016 FLANGE, SCREWED REDUCING 150 LB. 2.50 FLANGE X 2.00 NPT 1 15 39487475 GASKET, 2.5 INCH RING 3 16 39330287 GASKET, 3 150LB HIGH TEMP. SPECIAL MATERIAL 1 17 39331038 GASKET, FLANGE 125-150LB /2.5 INCH 1 18 39331012 GASKET, SECOND STAGE VENTURI HIGH TEMP. SPECIAL MAT L 1 19 39117569 HOSE, 1 20 85563534 HOSE, 2.0 X 21.6LG 1 21 22166789 MANIFOLD COMPRESSOR DISCHARGE 1 22 22168793 MANIFOLD, MOISTURE SEPARATOR OUT 1 23 22321038 MUFFLER, BANTAM 1.0 NPT 1 24 95242095 NIPPLE, STANDARD 1.00 NPT X 1.50 LONG 1 25 95922910 NUT, HEX FINISHED.63 UNC-2B 4 26 96711882 NUT, HEX STYLE 1 COURSE THD M16-2.00 4 27 39404157 O-RING FOR STRAIGHT THREAD FITTING WITH 7/16-20 THD S 1 28 95938965 PLUG, HEX.44 SAE 1 29 95928230 PLUG, SOCKET.25 NPT 1 30 95941811 PLUG, SOCKET 2.00 NPT 1 31 95930723 SCREW, CAP HEX HEAD.63 X 2.00 LONG 4 32 95934154 SCREW, CAP HEX HEAD.63 X 2.50 LONG 4 33 95934519 SCREW, CAP HEX HEAD.63 X 2.25 LONG 4 34 96701917 SCREW, HEX HEAD M10-1.50 X 30.0 LONG 4 35 96703962 SCREW, HEX HEAD M16-2.00 X 50.0 LONG 4 36 96735758 SCREW, HEX HEAD M16-2.00 X 130.0 LONG 4 37 39921713 SENSOR, RTD -.25 NPT 288 INCH WIRE LEADS 1 38 38433546 SENSOR, TEMPERATURE (THERMISTOR) 1 39 22309272 SEPARATOR, MOISTURE 2 NPT 1 40 22171532 SUPPORT, MOISTURE SEPARATOR 1 41 23211121 TUBE, AFTERCOOLER INLET WATER COOLED, DT VENTURI 1 42 95974069 U-BOLT, ROUND HEAVY DUTY 8.00 PIPE 2 43 67707398 VALVE, 2.5 CHECK 1 44 23402670 VALVE, BLOWDOWN SOLENOID 1.00 NPT 1 45 39117338 VALVE, SAFETY 1.00 INCH INLET X 1.25 INCH OUTLET - 165 PSIG 1 46 39324793 VALVE, SAFETY 1.00 INCH INLET X 1.25 INCH OUTLET - 165 PSIG 1 47 23651961 VENTURI, SECOND STAGE (MACHINING) 1 48 95929188 WASHER, LOCK HELICAL SPRING.63 16 49 95947651 WASHER, PLAIN TYPE A FLAT WIDE,.63 4 50 96714399 WASHER, PRODUCT GRADE A M10 4 51 96712096 WASHER, SPRING LOCK, CURVED TYPE A, M10 4 52 96721097 WASHER, SPRING LOCK, CURVED TYPE A, M16 8 80446438 Rev. A 15
Assembly Drawing. AIR PIPING A/C INTERCOOLER (Dwg. 22305296F2) Assembly Drawing. (Dwg. 22305296F3) 16 80446438 Rev. A
Assembly Drawing. AIR PIPING A/C INTERCOOLER (Dwg.22305296F4) Parts List ITEM PART NO. DESCRIPTION QTY. 1 95823365 #8 FLAT HEAD SLOTTED 3 2 39481593 CLAMP, SAE 4-BOLT 4 3 22136097 COOLER, OIL 160 KW NIRVANA 1 4 39155478 ELBOW,.25 NPT X.25 TUBING 1 5 95298477 ELBOW, STREET 150 LB. 1.00 FNPT X 1.00 NPT 1 6 95259305 ELBOW, 150 LB. 2.00 FNPT 1 7 54517784 ELEMENT, INTERSTAGE MOISTURE SEPARATOR 1 8 39464391 GASKET, 4.00 INCH - INTERSTAGE MOISTURE SEPARATOR 1 9 39925532 GASKET, 4.00 INCH - INTERSTAGE MOISTURE SEPARATOR 1 10 39487434 GASKET, 3.5 125/150LB HIGH TEMP. SPECIAL MATERIAL 2 11 39330303 GASKET, 3.5 150LB HIGH TEMP. SPECIAL MATERIAL 1 12 39464433 GASKET, 6 150LB HIGH TEMP. SPECIAL MATERIAL 1 13 22071484 INTERCOOLER, 160KW NIRVANA 1 14 39586060 JOINT, EXPANSION 4.00 INCH 1 80446438 Rev. A 17
AIR PIPING A/C INTERCOOLER ITEM PART NO. DESCRIPTION QTY. 15 22321038 MUFFLER, BANTAM 1.0 NPT 1 16 95242095 NIPPLE, STANDARD 1.00 NPT X 1.50 LONG 1 17 95922910 NUT, HEX.63 8 18 95923355 NUT, HEX.63 2 19 96728431 NUT, HEX PREVAILING TORQUE STYLE 2 NON-METALLIC INSERT M8-1.25 5 20 96720446 NUT, HEX STYLE 1 COARSE THD M20-2.50 8 21 95923009 NUT, JAM.63 ZINC 4 22 54397781 O-RING, 4 SAE FLANGE VITON 4.359 ID WIDTH.135 BROWN 2 23 39404157 O-RING, ID.351 WIDTH.072 1 24 95437281 PLUG, HEX.50 NPT 1 25 54363882 ROD, THREADED.63-11 X 10.00 LONG 2 26 95930723 SCREW, HEX HEAD.63 X 2.00 LONG 16 27 95934170 SCREW, HEX HEAD.63 X 3.00 LONG ZINC 8 28 95934519 SCREW, HEX HEAD.63 X 2.25 LONG ZINC 8 29 96703962 SCREW, HEX HEAD M16-2.00 X 50.0 LONG 12 30 96740741 SCREW, HEX HEAD M20-2.50 X 80.0 LONG 8 31 96704473 SCREW, SOCKET HEAD SHOULDER M8-1.25 X 16 LG 5 32 39921713 SENSOR, RTD -.25 NPT 288 INCH WIRE LEADS 1 33 38433546 SENSOR, TEMPERATURE (THERMISTOR) 1 34 39928007 SHELL, INTERSTAGE MOISTURE SEPARATOR (MACHINING) 1 35 39927975 SPACER, RUBBER 2 36 22099683 TUBE, 2ND STAGE INLET 1 37 22099618 TUBE, INTERCOOLER OUT 1 38 39890926 TUBE, INTERSTAGE SEPARATOR OUT 1 39 22089387 TUBE, VENTURI TO INTERCOOLER 1 40 23402670 VALVE, BLOWDOWN SOLENOID 1.00 NPT 1 41 22315543 VALVE, SAFETY 2.00 INCH INLET X 2.50 INCH OUTLET - 50 PSIG 1 42 39791546 VENTURI (MACHINING) 1 43 96737721 WASHER, SPRING LOCK, CURVED TYPE A, M20 8 44 95929188 WASHER, LOCK EXTRA DUTY.63 16 45 96701396 WASHER, PLAIN GRADE C, 8 5 46 95947651 WASHER, PLAIN WIDE TYPE B.63 2 47 96714399 WASHER, PRODUCT GRADE A M10 10 48 96721097 WASHER, SPRING LOCK, CURVED TYPE A, M16 12 49 95673869 NIPPLE, STANDARD 2.00 NPT X 3.00 LONG 1 18 80446438 Rev. A
Assembly Drawing. AIR PIPING W/C INTERCOOLER (Dwg. 22383624F2) 80446438 Rev. A 19
Assembly Drawing. AIR PIPING W/C INTERCOOLER (Dwg. 22383624F3) 20 80446438 Rev. A
AIR PIPING W/C INTERCOOLER Assembly Drawing. (Dwg. 22383624F4) Parts List ITEM PART NO. DESCRIPTION QTY. 1 95823365 #8 FLAT HEAD SLOTTED 3 2 22264485 ANGLE, COOLER SUPPORT WATER COOLED 2 3 22538466 BRACE, OIL COOLER (WATER COOLED) 1 4 95944625 BUSHING, REDUCER.50 NPT X.25 FNPT 1 5 39481593 CLAMP, SAE 4-BOLT 4 6 22476014 COOLER, OIL (WATER COOLED) 1 7 95250692 DRAIN, VALVE BRASS 1 8 39155478 ELBOW,.25 NPT X.25 TUBING 1 9 95259305 ELBOW, 150 LB. 2.00 FNPT 1 10 95928180 ELBOW, STREET 150 LB. 1.00 FNPT X 1.00 NPT 1 11 54517784 ELEMENT, INTERSTAGE MOISTURE SEPARATOR 1 12 39464391 GASKET, 4.00 INCH - INTERSTAGE MOISTURE SEPARATOR 1 13 39925532 GASKET, 4.00 INCH - INTERSTAGE MOISTURE SEPARATOR 1 14 39487434 GASKET, 3.5 125/150LB HIGH TEMP. SPECIAL MATERIAL 2 80446438 Rev. A 21
AIR PIPING W/C INTERCOOLER ITEM PART NO. DESCRIPTION QTY. 15 39330303 GASKET, 3.5 150LB HIGH TEMP. SPECIAL MATERIAL 1 16 39464433 GASKET, 6 150LB HIGH TEMP. SPECIAL MATERIAL 1 17 22259857 INTERCOOLER, WATER COOLED COPPER TUBES 1 18 22272348 INTERCOOLER, WATER COOLED STAINLESS STEEL TUBES 1 19 39586060 JOINT, EXPANSION 4.00 INCH 1 20 22321038 MUFFLER, BANTAM 1.0 NPT 1 21 95242095 NIPPLE, STANDARD 1.00 NPT X 1.50 LONG 1 22 95922910 NUT, HEX FINISHED.63 UNC-2B 12 23 96737564 NUT, HEX FLANGE LOCK SERRATED M6-1.00 12 24 95923355 NUT, HEX LIGHT SELF-LOCKING.63-11UNC 2 25 96704291 NUT, HEX STYLE 1 COARSE THD M12-1.75 16 26 96720446 NUT, HEX STYLE 1 COARSE THD M20-2.50 8 27 95923009 NUT, JAM.63 ZINC 4 28 54397781 O-RING, 4 SAE FLANGE VITON 4.359 ID WIDTH.135 BROWN 2 29 39404157 O-RING, ID.351 WIDTH.072 1 30 23444334 PLATE, MOUNTING OIL COOLER 1 31 95437281 PLUG, HEX.50 NPT 1 32 54363882 ROD, THREADED.63-11 X 10.00 LONG 2 33 95930723 SCREW, HEX HEAD.63 X 2.00 LONG 16 34 95934170 SCREW, HEX HEAD.63 X 3.00 LONG ZINC 8 35 95934519 SCREW, HEX HEAD.63 X 2.25 LONG ZINC 8 36 96702311 SCREW, HEX HEAD M12-1.75 X 30.0 LONG 8 37 96702329 SCREW, HEX HEAD M12-1.75 X 35.0 LONG 8 38 96703962 SCREW, HEX HEAD M16-2.00 X 50.0 LONG 12 39 96740741 SCREW, HEX HEAD M20-2.50 X 80.0 LONG 8 40 39917489 SCREW, HEX HEAD FLANGE M6 X 16.0 LONG 12 41 38433546 SENSOR, TEMPERATURE (THERMISTOR) 1 42 39928007 SHELL, INTERSTAGE MOISTURE SEPARATOR (MACHINING) 1 43 39927975 SPACER, RUBBER 2 44 95673869 NIPPLE, STANDARD 2.00 NPT X 3.00 LONG 1 45 22264493 SUPPORT, VERTICAL COOLER WATER COOLED 4 46 22272298 TUBE, INTERCLR OUT WATER COOLED 1 47 39890926 TUBE, INTERSTAGE SEPARATOR OUT 1 48 22272306 TUBE, SECOND STAGE INLET 1 49 22272280 TUBE, VENTURI TO INTERCLR WATER COOLED 1 50 95974069 U-BOLT, ROUND HEAVY DUTY 8.00 PIPE 2 51 23402670 VALVE, BLOWDOWN SOLENOID 1.00 NPT 1 52 22315543 VALVE, SAFETY 2.00 INCH INLET X 2.50 INCH OUTLET - 50 PSIG 1 53 39791546 VENTURI (MACHINING) 1 54 95929188 WASHER, LOCK HELICAL SPRING.63 4 55 96737721 WASHER, SPRING LOCK, CURVED TYPE A, M20 8 56 95929188 WASHER, LOCK EXTRA DUTY.63 16 57 96701412 WASHER, PLAIN GRADE C, 12 16 58 95947651 WASHER, PLAIN TYPE A FLAT WIDE,.63 6 59 96721097 WASHER, SPRING LOCK, CURVED TYPE A, M16 12 60 96739933 WASHER, SPRING LOCK, CURVED TYPE A, M12 16 22 80446438 Rev. A
Assembly Drawing. BLOWER (Dwg. 22311633B2) Assembly Drawing. (Dwg. 22311633B3) 80446438 Rev. A 23
BLOWER Parts List ITEM PART NO. DESCRIPTION QTY. 1 22331532 ANGLE, SUPPORT EXHAUST PLENUM 1 2 23748510 CONE, INLET BLOWER 810mm 1 3 22162275 HOUSING, BLOWER 1 4 47223128 MOTOR, BLOWER, 7.5KW 400V, 60HZ 1 5 96704291 NUT, HEX STYLE 1 COURSE THD M12-1.75 22 6 22288716 PLATE, PLENUM AIR COOLED 1 7 22188551 PLATE, PLENUM BOTTOM 1 8 22290225 PLATE, PLENUM MOUNTING AIR COOLED 2 9 22293534 PLENUM, FRONT EXHAUST WITH FOAM 1 10 22293542 PLENUM, REAR EXHAUST WITH FOAM 1 11 96702311 SCREW, HEX HEAD M12-1.75 X 30.0 LONG 12 12 96702329 SCREW, HEX HEAD M12-1.75 X 35.0 LONG 20 13 96702667 SCREW, HEX HEAD M12-1.75 X 45.0 LONG 4 14 39917489 SCREW, HEX HEAD FLANGE M6 X 16.0 LONG 51 15 22140768 SUPPORT, BLOWER 1 16 22151674 SUPPORT, BLOWER 1 17 22138648 SUPPORT, COOLER 1 18 22140750 SUPPORT, COOLER/BLOWER 2 19 22138655 SUPPORT, VERTICAL COOLER/BLOWER 2 20 54656905 TAPTITE SCREW M10 X 1,5 X 30 LG 8 21 22293559 WALL, PLENUM END WITH FOAM 1 22 22133516 WASHER, 10.5 MM BORE 50 MM OD 8 23 96701412 WASHER, PLAIN GRADE C, 12 38 24 96739933 WASHER, SPRING LOCK, CURVED TYPE A, M12 36 25 23748528 WHEEL, BLOWER HL-S 836 V2.2 1 24 80446438 Rev. A
Assembly Drawing. COMPRESSOR INTAKE A/C (Dwg. 22301915B2) Parts List ITE M PART NO. DESCRIPTION QTY. 1 22130215 ASSEMBLY, STD AIR FILTER 1 2 22284558 SUPPORT, AIR FILTER NL90-160KW 1 3 96701412 WASHER, PLAIN GRADE C, 12 2 4 96702311 SCREW, HEX HEAD MI2 X 30.0 LONG 2 5 96701396 WASHER, PLAIN GRADE C, 8 4 6 96741467 WASHER, SPRING LOCK, CURVED TYPE A, M8 4 7 96702659 SCREW, HEX HEAD M8 X 25.0 LONG 4 8 35226513 HUMP HOSE 7 X 7 1 9 39117536 CLAMP, WORM SCREW 2 10 22240675 DUCT, INTAKE FILTER END 1 11 22283683 BATT, INTAKE BOX BACK 25 X 289 X 196 1 12 22282859 BATT, INTAKE BOX BOTTOM 25 X 196 X 339 1 13 22283931 BATT, INTAKE BOX SIDE 25 X 196 X 409 2 14 22240600 DUCT, AIR INTAKE 180MM X 212MM X 1012MM 1 15 22282362 BATT, INTAKE DUCT END 25 X 176 X 232.5 1 80446438 Rev. A 25
COMPRESSOR INTAKE A/C 16 22282875 BATT, INTAKE DUCT INSIDE 25 X 183.5 X 805 W40SLOPE 1 17 22282867 BATT, INTAKE DUCT TOP 25 X 174 X 777.8 W40SLOPE 1 18 22282883 BATT, INTAKE DUCT BOTTOM 25 X 174 X 1027 W40SLOPE 1 19 22282321 BATT, INTAKE DUCT 25 X 183.5 X 998 W40SLOPE 1 20 39917489 SCREW, HEX HEAD FLANGE M6 X 16.0 LONG ZINC 8 21 35114537 HUMP HOSE 6.0 X 6.0 1 22 39213798 CLAMP, HOSE 2 23 22147292 CONNECTION, INLET FIRST STAGE 1 24 96721097 WA SHE R, SP R I NG LO C K, CU R V ED TY PEA, MI 6 8 25 96738380 SCREW, HEX HEAD MI6 X 30.0 LONG ZINC 8 26 39464425 GASKET, AIR INLET HIGH TEMP. SPECIAL MATERIAL 1 26 80446438 Rev. A
Assembly Drawing. ENCLOSURE (VSD) A/C (Dwg. 22272272C2) 80446438 Rev. A 27
Assembly Drawing. ENCLOSURE (VSD) A/C (Dwg. 22272272C3) Parts List ITEM PART NO. DESCRIPTION QTY. 1 23741663 BASE, N90-160KW 1 2 REF ASSEMBLY, STARTER BOX REF 3 23627649 ASSEMBLY, FRONT RIGHT CORNER (WITH FOAM) 1 4 23491137 ASSEMBLY, COMMON DOOR (WITH FOAM) 4 5 23627672 ASSEMBLY, LEFT REAR CORNER (WITH FOAM) (AIR COOLED) 1 6 23809247 ASSEMBLY, PACKAGE INTAKE DOOR 1 7 23626526 ASSEMBLY, REAR DOOR (WITH FOAM) 3 8 23621899 ASSEMBLY, RIGHT REAR CORNER (WITH FOAM) 1 9 23630668 ASSEMBLY, TOP CENTER PANEL (WITH FOAM) (AIR COOLED) 1 10 24213605 ASSEMBLY, TOP FRONT PANEL (WITH FOAM) 1 11 23627482 ASSEMBLY, TOP LEFT END PANEL (WITH FOAM) 1 12 23658107 ASSEMBLY, TOP LEFT PANEL (WITH FOAM) (A/C & WC) 1 13 24213621 ASSEMBLY, TOP REAR PANEL (WITH FOAM) 1 14 23621972 ASSEMBLY, TOP RIGHT END PANEL (WITH FOAM) 1 15 23631625 ASSEMBLY, TOP RIGHT PANEL (WITH FOAM) (AIR COOLED) 1 16 23491079 ASSEMBLY, VERTICAL SUPPORT (WITH FOAM) 4 17 23678832 BRACE, SHIPPING ENCLOSURE 6 18 22159842 HINGE, DOOR PIN BOLT ON 16 19 23180565 LATCH, DOOR (NEMA 4) 28mm HEAD / 24mm OFFSET 14 20 93580140 PIN, HINGE 16 21 54699368 SCREW, HEX HEAD M6 X 35 ZINC W/PL WASHER 20 22 39917489 SCREW, HEX HEAD FLANGE M6 X 16.0 LONG 58 23 96743729 SCREW, SOCKET HEAD M6 X 16.0 LONG 32 28 80446438 Rev. A
Assembly Drawing. ENCLOSURE (VSD) (WATER COOLED) (Dwg. 22391221C2) 80446438 Rev. A 29
Assembly Drawing. ENCLOSURE (VSD) (WATER COOLED) (Dwg. 22391221C3) Parts List ITEM PART NO. DESCRIPTION QTY. 1 23741663 BASE, N90-160KW 1 2 REF ASSEMBLY, STARTER BOX REF 3 23627649 ASSEMBLY, FRONT RIGHT CORNER (WITH FOAM) 1 4 28656325 ASSEMBLY, TOP RIGHT PANEL (WITH FOAM) (WATER COOLED) 1 5 23658065 ASSEMBLY, PACKAGE INTAKE PANEL (WITH FOAM) (WATER COOLED) 1 6 23491137 ASSEMBLY, COMMON DOOR (WITH FOAM) 3 7 23658099 ASSEMBLY, LEFT REAR CORNER (WITH FOAM) 1 8 23657182 ASSEMBLY, PANEL WATER I/O (WITH FOAM) 1 9 23626526 ASSEMBLY, REAR DOOR (WITH FOAM) 3 10 23621899 ASSEMBLY, RIGHT REAR CORNER (WITH FOAM) 1 11 23631609 ASSEMBLY, TOP EXHAUST PANEL (WITH FOAM) (WATER COOLED) 1 12 24213605 ASSEMBLY, TOP FRONT PANEL (WITH FOAM) 1 13 23627482 ASSEMBLY, TOP LEFT END PANEL (WITH FOAM) 1 14 23658107 ASSEMBLY, TOP LEFT PANEL (WITH FOAM) (WATER COOLED) 1 15 24213621 ASSEMBLY, TOP REAR PANEL (WITH FOAM) 1 16 23621972 ASSEMBLY, TOP RIGHT END PANEL (WITH FOAM) 1 17 23491079 ASSEMBLY, VERTICAL SUPPORT (WITH FOAM) 2 18 23882715 ASSEMBLY, VERTICAL SUPPORT (WITH FOAM) (WATER COOLED) 2 19 23678832 BRACE, SHIPPING ENCLOSURE 5 20 22159842 HINGE, DOOR PIN BOLT ON 12 21 23180565 LATCH, DOOR (NEMA 4) 28mm HEAD / 24mm OFFSET 12 22 93580140 PIN, HINGE 12 23 54699368 SCREW, HEX HEAD M6 X 35 ZINC W/PL WASHER 20 24 39917489 SCREW, HEX HEAD FLANGE M6 X 16.0 LONG 56 25 96743729 SCREW, SOCKET HEAD M6 X 16.0 LONG 24 30 80446438 Rev. A
Assembly Drawing. ENCLOSURE (VSD) A/C HOT DISCHARGE HOC (Dwg. 23924111B2) 80446438 Rev. A 31
Assembly Drawing. ENCLOSURE (VSD) A/C HOT DISCHARGE HOC (Dwg. 23924111B3) 32 80446438 Rev. A
ENCLOSURE (VSD) A/C HOT DISCHARGE HOC Parts List ITEM PART NO. DESCRIPTION QTY. 1 22159842 HINGE, DOOR PIN BOLT ON 14 2 23180565 LATCH, DOOR (NEMA 4) 28mm HEAD / 24mm OFFSET 12 3 23285273 PANEL, COVER DRYER HOOK UP 1 4 23491079 ASSEMBLY, VERTICAL SUPPORT (WITH FOAM) 3 5 23491137 ASSEMBLY, COMMON DOOR (WITH FOAM) 4 6 23621972 ASSEMBLY, TOP RIGHT END PANEL (WITH FOAM) 1 7 23626526 ASSEMBLY, REAR DOOR (WITH FOAM) 2 8 23627482 ASSEMBLY, TOP LEFT END PANEL (WITH FOAM) 1 9 23627672 ASSEMBLY, LEFT REAR CORNER (WITH FOAM) (AIR COOLED) 1 10 23630668 ASSEMBLY, TOP CENTER PANEL (WITH FOAM) (AIR COOLED) 1 11 23631625 ASSEMBLY, TOP RIGHT PANEL (WITH FOAM) (AIR COOLED) 1 12 23658107 ASSEMBLY, TOP LEFT PANEL (WITH FOAM) (A/C & W/C) 1 13 23678832 BRACE, SHIPPING ENCLOSURE 5 14 23741663 BASE, NL90-160KW 1 15 REF ASSEMBLY, STARTER BOX REF 16 23809247 ASSEMBLY, PACKAGE INTAKE DOOR 1 17 23882715 ASSEMBLY, VERTICAL SUPPORT (WITH FOAM) (WATER COOLED) 1 18 23924285 ASSEMBLY, PANEL RIGHT END FIXED (WITH FOAM) 1 19 23924301 ASSY, CORNER, RIGHT REAR W/FOAM HOT DISCHARGE - HOC 1 20 23924327 ASSY, CORNER RIGHT FRONT A/C-W/C HOT DISCHARGE-HOC 1 21 24213605 ASSEMBLY, TOP FRONT PANEL (WITH FOAM) 1 22 24213621 ASSEMBLY, TOP REAR PANEL (WITH FOAM) 1 23 39917489 SCREW, HEX HEAD FLANGE M6 X 16.0 LONG 58 24 54699368 SCREW, HEX HEAD M6 X 35 ZINC W/PL WASHER 25 25 93580140 PIN, HINGE 14 26 96743729 SCREW, SOCKET HEAD M6 X 16.0 LONG 28 80446438 Rev. A 33
Assembly Drawing. ENCLOSURE (VSD) W/C HOT DISCHARGE HOC (Dwg. 23924129B2) 34 80446438 Rev. A
Assembly Drawing. ENCLOSURE (VSD) W/C HOT DISCHARGE HOC (Dwg. 23924129B3) 80446438 Rev. A 35
ENCLOSURE (VSD) W/C HOT DISCHARGE HOC Parts List ITEM PART NO. DESCRIPTION QTY. 1 22159842 HINGE, DOOR PIN BOLT ON 10 2 23180565 LATCH, DOOR (NEMA 4) 28mm HEAD / 24mm OFFSET 10 3 23285273 PANEL, COVER DRYER HOOK UP 1 4 23491079 ASSEMBLY, VERTICAL SUPPORT (WITH FOAM) 2 5 23491137 ASSEMBLY, COMMON DOOR (WITH FOAM) 3 6 23621972 ASSEMBLY, TOP RIGHT END PANEL (WITH FOAM) 1 7 23626526 ASSEMBLY, REAR DOOR (WITH FOAM) 2 8 23627482 ASSEMBLY, TOP LEFT END PANEL (WITH FOAM) 1 9 23631609 ASSEMBLY, TOP EXHAUST PANEL (WITH FOAM) (WATER COOLED) 1 10 23657182 ASSEMBLY, PANEL WATER I/O (WITH FOAM) 1 11 23658065 ASSEMBLY, PACKAGE INTAKE PANEL (WITH FOAM) (WATER COOLED) 1 12 23658099 ASSEMBLY, LEFT REAR CORNER (WITH FOAM) 1 13 23658107 ASSEMBLY, TOP LEFT PANEL (WITH FOAM) (WATER COOLED) 1 14 23678832 BRACE, SHIPPING ENCLOSURE 4 15 23741663 BASE, NL90-160KW 1 16 REF ASSEMBLY, STARTER BOX REF 17 23882715 ASSEMBLY, VERTICAL SUPPORT (WITH FOAM) (WATER COOLED) 2 18 23924285 ASSEMBLY, PANEL RIGHT END FIXED (WITH FOAM) 1 19 23924301 ASSY, CORNER, RIGHT REAR W/FOAM HOT DISCHARGE - HOC 1 20 23924327 ASSY, CORNER RIGHT FRONT A/C-W/C HOT DISCHARGE-HOC 1 21 24213605 ASSEMBLY, TOP FRONT PANEL (WITH FOAM) 1 22 24213621 ASSEMBLY, TOP REAR PANEL (WITH FOAM) 1 23 28656325 ASSEMBLY, TOP RIGHT PANEL (WITH FOAM) (WATER COOLED) 1 24 39917489 SCREW, HEX HEAD FLANGE M6 X 16.0 LONG 56 25 54699368 SCREW, HEX HEAD M6 X 35 ZINC W/PL WASHER 41 26 93580140 PIN, HINGE 10 27 96743729 SCREW, SOCKET HEAD M6 X 16.0 LONG 20 36 80446438 Rev. A
Assembly Drawing. WTR CLD EXHAUST (Dwg. 23873136B1) 80446438 Rev. A 37
WTR CLD EXHAUST Parts List ITEM PART NO. DESCRIPTION QTY. 1 23873094 ASSY, EXH PLENUM WALL W/C 1 2 23665029 ASSEMBLY, VERTICAL EXH PLENUM WALL W/C 1 3 22292890 FAN, 24 DIA, 45 DEG ANGLE 8 BLADES (60 HZ) 1 4 22292908 FAN, 24 DIA, 35 DEG ANGLE 12 BLADES (50 HZ) 1 5 22272850 MOTOR, FAN 0.75KW, 6-POLE, TEFC, 380/415V 50HZ 1 6 96704812 NUT, HEX STYLE 1 COARSE THD M10-1.50 12 7 22318885 PLENUM, EXHAUST WATER COOLED 1 8 96702287 SCREW, HEX HEAD M10-1.50 X 25.0 LONG 12 9 39917489 SCREW, HEX HEAD FLANGE M6 X 16.0 LONG 68 10 22359913 SIDE, PERFORATED SHROUD WATER COOLED 2 11 22359905 SIDE, SOLID SHROUD WATER COOLED 2 12 24207458 BRACKET ANGLE W/C EXHAUST (RIGHT) 1 13 22359921 SUPPORT, FAN MOTOR WATER COOLED 1 14 96704663 WASHER, LARGE M6 54 15 96726633 WASHER, SPRING LOCK, CURVED TYPE A, M10 12 16 24260259 SUPPORT, FAN MOTOR WATER COOLED 1 38 80446438 Rev. A
Assembly Drawing. INTAKE BATT (Dwg. 22284319C2) Parts List ITEM PART NO. DESCRIPTION QTY. 1 22259477 ANGLE, BOTTOM 4 2 23681620 ANGLE, COVER FILTER INLET 1 3 23820178 ASSEMBLY, BATT SUPPORT CHANNELS 1 4 22252142 BATT, 75 X 650 X 900 7 5 95944021 NUT,.25 TUBE 1 6 96703657 NUT, HEX STYLE 1 COARSE THD M16-2.00 2 7 23683055 PLATE, MOUNTING BATT BOX 1 8 39177886 SCREW, HEX HEAD M16 X 25.0 LONG 2 9 39917489 SCREW, HEX HEAD FLANGE M6 X 16.0 LONG 28 10 38433546 SENSOR, TEMPERATURE (THERMISTOR) 1 11 22259469 SUPPORT, INLET BATTS TOP 2 12 23653066 SUPPORT, INLET BATTS TOP 1 13 23654221 SUPPORT, REAR BAFFLE 3 14 22252159 SUPPORT, SUPPORT, BATT 2 15 22252175 SUPPORT, SUPPORT, BATT 1 16 54656905 TAPTITE SCREW M10 X 1,5 X 30 LG 11 17 96765169 WASHER, LOCK HELICAL SPRING M16 2 80446438 Rev. A 39
Assembly Drawing. W/C INTAKE (Dwg. 22387922E2) Assembly Drawing. (Dwg. 22387922E3) 40 80446438 Rev. A
Assembly Drawing. W/C INTAKE (Dwg. 22387922E4) ITEM PART NO. DESCRIPTION QTY. 1 22130215 ASSEMBLY, STD AIR FILTER 1 2 22304596 BATT, INTAKE WC 51 X 110 X 894 1 3 22304604 BATT, INTAKE WC 51 X 110 X 945 1 4 22304612 BATT, INTAKE WC 51 X 158 X 451 1 5 22304620 BATT, INTAKE WC 51 X 158 X 656 1 6 22306070 BATT, INTAKE WC 51 X 554 X 840 1 7 22306138 BATT, INTAKE WC 51 X 608 X 661 1 8 23215395 BOX, INLET SILENCER 30MM PROTRUSION OUTLET 1 9 22389746 CHUTE, INTAKE W/C 1 80446438 Rev. A 41
W/C INTAKE ITEM PART NO. DESCRIPTION QTY. 10 39213798 CLAMP, HOSE 2 11 39117536 CLAMP,HOSE 6.12-9.12 2 12 23215411 CONNECTION, INLET 45 DEG FIRST STAGE 1 13 22283519 COVER, INLET SILENCER 1 14 35112630 ELBOW, 90 DEG. SHORT RADIUS 1 15 35117845 ELBOW, INTAKE 90 DEG. 6.00 1 16 39464425 GASKET, AIR INLET HIGH TEMP. SPECIAL MATERIAL 1 17 95944021 NUT,.25 TUBE 1 18 96704291 NUT, HEX STYLE 1 COARSE THD M12-1.75 4 19 23863525 RETAINER, BATT 2 20 23863533 RETAINER, BATT 1 21 96702311 SCREW, HEX HEAD M12-1.75 X 30.0 LONG 4 22 96702659 SCREW, HEX HEAD M8-1.25 X 25.0 LONG 4 23 96738380 SCREW, HEX HEAD M16-2.00 X 30.0 LONG 8 24 39917489 SCREW, HEX HEAD FLANGE M6 X 16.0 LONG 40 25 38433546 SENSOR, TEMPERATURE (THERMISTOR) 1 26 22307714 SUPPORT, AIR FILTER 2 27 22310528 SUPPORT, INLET SILENCER 2 28 96701396 WASHER, PLAIN GRADE C, 8 4 29 96701412 WASHER, PLAIN GRADE C, 12 4 30 96721097 WASHER, SPRING LOCK, CURVED TYPE A, M16 8 31 96739933 WASHER, SPRING LOCK, CURVED TYPE A, M12 4 32 96741467 WASHER, SPRING LOCK, CURVED TYPE A, M8 4 42 80446438 Rev. A
Relief Valve Assembly Drawing. INSTALLATION, OIL PIPING (Dwg. 23472426D2) Relief Valve Parts List ITEM PART NO. DESCRIPTION QTY. 1 22213995 TUBE, OIL BY-PASS 1 2 22214001 TUBE, RELIEF VALVE TO SUMP 1 3 22238703 VALVE, PUMP BYPASS 35 PSIG 1.0 IN. FNPT X 1.0 IN. FNPT 1 4 39172978 ELBOW, 1.00 TUBE X 1.00 BSPP ZINC 1 5 95937520 CONNECTOR, 1.00 TUBE X 1.00 NPT 1 6 95937645 ELBOW, 1.00 TUBE X 1.00 NPT 1 80446438 Rev. A 43
Oil Filter & Manifold Assembly Drawing. INSTALLATION, OIL PIPING (Dwg. 23472426D3) Oil Filter & Manifold Parts List ITEM Part No. Description Qty. 1 22213979 TUBE, PUMP TO AMOT 1 2 22215610 TEE, MALE BRANCH 1.0 TUBE X 1.0 TUBE X 1 1/4 BSPP 1 3 23565138 BLOCK, OIL MANIFOLD ALUMINUM 1 4 23565849 SUPPORT, OIL MANIFOLD 1 5 23702053 VALVE, THERMOSTATIC CONTROL 1.31-12 SAE THD 130 DEGREE F 1 6 39146543 TEE, RUN 1.00 TUBE X 1.00 TUBE X 1.31 SAE ZINC 1 7 39155577 ELBOW,.13 NPT X.25 TUBING 2 8 39259650 ASSEMBLY, OIL FILTER 4 SINGLE 1 9 39404157 O-RING, ID.351 WIDTH.072 1 10 39921705 SENSOR, TEMPERATURE THERMISTOR 1 11 95938106 UNION, 1.31 SAE 1 12 95938148 CONNECTOR, 1.00 TUBE X 1.31 SAE 1 13 96704846 NUT, HEX FLANGE LOCK SERRATED M10-1.50 2 14 96708201 SCREW, SOCKET HEAD M10 X 80.0 LONG 2 15 96757455 CAP,.50 TUBE 1 16 96757638 ELBOW, 90.38 TUBE X M16 3 17 96757661 ELBOW, 90.50 TUBE X M22 2 18 96757950 CONNECTOR.38 TUBE X M16 1 19 96758008 CONNECTOR.50 TUBE X M22 4 20 96957618 ELBOW, 90 1.31-12 SAE X 1.00 37 DEG SWIVEL 1 44 80446438 Rev. A
Oil Piping Assembly Drawing. INSTALLATION, OIL PIPING (Dwg. 23472426D4) Parts List ITEM Part No. Description Qty. 1 22213961 TUBE, OIL COOLER INLET 1 2 22213987 TUBE, OIL COOLER OUTLET 1 3 85561157 HOSE, 1.0 X 46.0 LG 1 4 85561231 HOSE, 1.0 X 62.0 LG 1 5 95937520 CONNECTOR, 1.00 TUBE X 1.00 NPT 1 6 95938148 CONNECTOR, 1.00 TUBE X 1.31 SAE 1 7 95938171 ELBOW, 1.00 TUBE X 1.31 SAE 3 8 95950002 ELBOW, EXTRA LONG 1.00 TUBE X 1.00 NPT 1 80446438 Rev. A 45
Ball Valve & Breather Assembly Drawing. INSTALLATION, OIL PIPING (Dwg. 23472426D5) Parts List ITEM Part No. Description Qty. 1 22252795 TUBE, BREATHER 1 2 22266845 PLUG, 1.00 TUBE 1 3 22269575 BRACKET, BREATHER TUBE CD14 NL90-160KW 1 4 22269948 TUBE, 1.0 OIL FILL CD14 NL90-160KW 1 5 39105754 VALVE, BALL 1 6 39133145 SCREW, WASHER HEAD TAPPING.25 X.50 LONG ZINC PLATED 4 7 39172945 CONNECTOR, 1.00 TUBE X 1.00 BSPP ZINC 1 8 39213202 ADAPTER, FEMALE 1.00 BSPP X 1.00 NPT 1 9 39491741 GASKET, BREATHER 1 46 80446438 Rev. A
INSTALLATION, OIL PIPING ITEM Part No. Description Qty. 10 39572508 HOSE, BREATHER 1 11 39917489 SCREW, HEX HEAD FLANGE M6 X 16.0 LONG 3 12 40068371 ELEMENT, BREATHER 1 13 40068389 ELEMENT, BREATHER 2 14 85544419 COVER, BREATHER (BLACK) 1 15 85544427 BODY, BREATHER 1 16 95937520 CONNECTOR, 1.00 TUBE X 1.00 NPT 1 17 95937843 TEE, RUN 1.00 TUBE X 1.00 FEMALE TUBE 1 18 95941258 PLUG, SOCKET 1.00 NPT 1 19 W-88677 CLAMP, SUPPORT 1 INCH TUBE 1 80446438 Rev. A 47
Bearing Feed Tubes Assembly Drawing. INSTALLATION, OIL PIPING (Dwg. 23472426D6) Bearing Feed Tubes Parts List ITEM Part No. Description Qty. 1 22214043 TUBE, COOLING JACKET OUT 1 2 22215362 BUSHING, 1.0 BSPP X.5 BSPP 1 3 23582448 VALVE, CHECK 25 PSIG.50 ORFS X.50 BSPP 1 4 23583842 HOSE, TEFLON / SS (ORFS) -6 X 750mm STRAIGHT BOTH END 1 5 23583867 HOSE, TEFLON / SS (ORFS) -6 X 508mm STRAIGHT BOTH END 3 6 23583875 HOSE, TEFLON / SS (ORFS) -8 X 375mm STRAIGHT BOTH END 2 7 23583891 HOSE, TEFLON / SS (OPRS) -8 X 527mm STRAIGHT BOTH END 1 8 23583909 HOSE, TEFLON / SS (ORFS) -8 X 648mm STRAIGHT BOTH END 1 9 23622277 HOSE, TEFLON / SS (ORFS) -8 X 406mm STR X 90 ELB (SHORT) 1 10 39170337 ELBOW, 90.50 TUBE X.25 BSPP 1 11 39172341 ELBOW,.50 TUBE X.50 BSPP ZINC 1 12 39172937 CONNECTOR,.38 TUBE X.25 BSPP ZINC 2 13 39311923 TUBE, COMPRESSOR VENT 2 14 96760061 CONNECTOR, 12 MM TUBE ORFS X 1/4-19 BSPP-ED 1 15 96760079 CONNECTOR, 12 MM TUBE ORFS X 3/8-19 BSPP-ED 1 16 96760152 ELBOW, 90 -.25-19 BSPP, SIZE 6 ORFS, 8,10MM TUBE END 4 17 96760178 ELBOW, 90 -.25-19 BSPP, SIZE 8 ORFS, 12MM TUBE END 1 18 96760186 ELBOW, 90 -.38-19 BSPP, SIZE 8 ORFS, 12MM TUBE END 1 48 80446438 Rev. A
Relief Valve Assembly Drawing. INSTALLATION, OIL PIPING SS (Dwg. 23467392B2) Relief Valve Parts List ITEM Part No. Description Qty. 1 22220073 TUBE, OIL BY-PASS 1 2 22220164 TUBE, RELIEF VALVE TO SUMP 1 3 22238703 VALVE, PUMP BYPASS 35 PSIG 1.0 FNPT X 1.0 FNPT 1 4 39237425 ELBOW, 1.00 TUBE X 1.00 BSPP STAINLESS STEEL 1 5 95953337 ELBOW, 1.00 TUBE X 1.00 NPT 1 6 95973046 CONNECTOR, 1.00 TUBE X 1.00 NPT 1 80446438 Rev. A 49
Oil Filter & Manifold Assembly Drawing. INSTALLATION, OIL PIPING SS (Dwg. 23467392B3) Oil Filter & Manifold Parts List ITEM Part No. Description Qty. 1 22216717 MANIFOLD, OIL STAINLESS STEEL 1 2 22218135 TUBE, PUMP TO AMOT STAINLESS STEEL 1 3 22238869 TEE, MALE BRANCH STAINLESS STEEL 1.0 TUBE X 1.0 TUBE X 1 1/4 BSPP 1 4 23702053 VALVE, THERMOSTATIC CONTROL1.31-12 SAE THD 130 DEGREE F 1 5 39155577 ELBOW,.13 NPT X.25 TUBING 2 6 39197447 CAP,.50 TUBE STAINLESS STEEL 1 7 39259650 ASSEMBLY, OIL FILTER 4 SINGLE 1 8 39404157 O-RING, ID.351 WIDTH.072 1 9 39921705 SENSOR, TEMPERATURE THERMISTOR 1 10 95934394 CONNECTOR, 1.00 TUBE X 1.31 SAE STAINLESS STEEL 1 11 95934410 UNION, 1.31 SAE STAINLESS STEEL 1 12 95935250 TEE, RUN 1.00 TUBE X 1.00 TUBE X 1.31 SAE 1 50 80446438 Rev. A
Oil Piping Assembly Drawing. INSTALLATION, OIL PIPING SS (Dwg. 23467392B4) Oil Piping Parts List ITEM Part No. Description Qty. 1 22218358 TUBE, OIL COOLER INLET 1 2 22218713 TUBE, OIL COOLER OUTLET 1 3 23306822 HOSE, 1.0 X 48.0 STAINLESS STEEL FITTING 1 4 23740756 HOSE, 1.0 X 46.0 LG STAINLESS STEEL FITTING 1 5 95495701 ELBOW, EXTRA LONG 1.00 TUBE X 1.00 NPT STAINLESS STEEL 2 6 95934394 CONNECTOR, 1.00 TUBE X 1.31 SAE STAINLESS STEEL 1 7 95934402 ELBOW, 1.00 TUBE X 1.31 SAE STAINLESS STEEL 3 80446438 Rev. A 51
Ball Valve & Breather Assembly Drawing. INSTALLATION, OIL PIPING SS (Dwg. 23467392B5) Ball Valve & Breather Parts List ITEM Part No. Description Qty. 1 22266548 TUBE, BREATHER STAINLESS STEEL 1 2 22266845 PLUG,1.00 TUBE 1 3 22269575 BRACKET, BREATHER TUBE CD14 NL90-160KW 1 4 22269955 TUBE, 1.0 OIL FILL CD14 NL90-160KW 1 5 39105754 VALVE, BALL 1 6 39133145 SCREW, WASHER HEAD TAPPING.25 X.50 LONG ZINC PLATED 4 7 39196951 CONNECTOR, 1.00 TUBE X 1.00 BSPP STAINLESS STEEL 1 8 39213202 ADAPTER, FEMALE 1.00 BSPP X 1.00 NPT 1 9 39491741 GASKET, BREATHER 1 10 39572508 HOSE, BREATHER 1 52 80446438 Rev. A
INSTALLATION, OIL PIPING SS ITEM Part No. Description Qty. 11 39917489 SCREW, HEX HEAD FLANGE M6 X 16.0 LONG 3 12 40068371 ELEMENT, BREATHER 1 13 40068389 ELEMENT, BREATHER 2 14 85544419 COVER, BREATHER (BLACK) 1 15 85544427 BODY, BREATHER 1 16 95029575 TEE, RUN 1.00 TUBE X 1.00 FEMALE TUBE 1 17 95937520 CONNECTOR, 1.00 TUBE X 1.00 NPT 1 18 95941258 PLUG, SOCKET 1.00 NPT 1 19 W-88677 CLAMP, SUPPORT 1 INCH TUBE 1 80446438 Rev. A 53
Bearing Feed Tubes Assembly Drawing. INSTALLATION, OIL PIPING SS (Dwg. 23467392B6) Bearing Feed Tubes Parts List ITEM Part No. Description Qty. 1 22215362 BUSHING, 1.0 BSPP X.5 BSPP 1 2 22220479 TUBE, GEAR SPITTER 2ND STAGE 1 3 22220644 TUBE, FRONT BEARING FEED 1ST STAGE 1 4 22220941 TUBE, REAR BEARING FEED 1ST STAGE 1 5 22220974 TUBE, COOLING JACKET OUT 2 6 22221055 TUBE, COOLING JACKET INLET 1 7 22221261 TUBE, FRONT BEARING 2ND STAGE 2 8 22221451 TUBE, REAR BEARING FEED SECOND STAGE 1 9 22221469 TUBE, GEAR SPITTER 1ST STAGE 1 10 22266852 VALVE, CHECK 25PSIG.50 TUBE X.50 BSPP 1 11 22266860 TUBE,.50 OIL RELIEF SS CD14 NL90-160KW 1 12 39196928 ELBOW,.38 TUBE X.25 BSPP STAINLESS STEEL 2 54 80446438 Rev. A
INSTALLATION, OIL PIPING SS ITEM Part No. Description Qty. 13 39196944 CONNECTOR, MALE.375 TUBE X.25 BSPP 4 14 39225271 ELBOW,.50 TUBE X.50 BSPP STAINLESS STEEL 2 15 39318316 ELBOW,.50 TUBE X.38 BSPP STAINLESS STEEL 1 16 39318472 TUBE, COMPRESSOR VENT STAINLESS STEEL 2 17 96720495 CONNECTOR,.50 TUBE X.25 BSPP 2 18 96745716 CONNECTOR,.50 TUBE X.38 BSPP 1 19 96745732 ELBOW,.50 TUBE X.25 BSPP 1 80446438 Rev. A 55
Installation, PIPING WATER COOLED TO INTERCOOLER Inlet & Oil Relief Assembly Drawing. (Dwg. 23218902B2) Inlet & Oil Relief Parts List ITEM Part No. Description Qty. 1 23215395 BOX, INLET SILENCER 30MM PROTRUSION OUTLET 1 2 23215411 CONNECTION, INLET 45 DEG FIRST STAGE 1 3 35117845 ELBOW, INTAKE 90 DEG. 6.00 1 4 39213798 CLAMP, HOSE 2 56 80446438 Rev. A
Installation, PIPING WATER COOLED TO INTERCOOLER First Stage Venturi & Piping to Intercooler Assembly Drawing. (Dwg. 23218902B3) First Stage Venturi & Piping to Intercooler Parts List ITEM Part No. Description Qty. 1 22272280 TUBE, VENTURI TO INTERCLR WATER COOLED 1 2 39464433 GASKET, 6 150LB HIGH TEMP. SPECIAL MATERIAL 1 3 39481593 CLAMP, SAE 4-BOLT 2 4 39791546 VENTURI (MACHINING) 1 5 95922910 NUT, HEX FINISHED.63 UNC-2B 4 6 95929188 WASHER, LOCK HELICAL SPRING.63 4 7 95929188 WASHER, LOCK EXTRA DUTY.63 4 8 95930723 SCREW, HEX HEAD.63 X 2.00 LONG 4 9 95947651 WASHER, PLAIN TYPE A FLAT WIDE,.63 4 10 95974069 U-BOLT, ROUND HEAVY DUTY 8.00 PIPE 2 11 96720446 NUT, HEX STYLE 1 COURSE THD M20-2.50 8 12 96737721 WASHER, LOCK M20 8 13 96740741 SCREW, HEX HEAD M20-2.50 X 80.0 LONG 8 80446438 Rev. A 57
Installation, PIPING WATER COOLED TO INTERCOOLER Second Stage Venturi from AE to Aftercooler Assembly Drawing. (Dwg. 23218902B4) Second Stage Venturi from AE to Aftercooler Parts List ITEM Part No. Description Qty. 1 23211121 TUBE, AFTERCOOLER INLET WATER COOLED, DT VENTURI 1 2 23651961 VENTURI, SECOND STAGE (MACHINING) 1 3 39330287 GASKET, 3 150LB HIGH TEMP. SPECIAL MATERIAL 1 4 39331012 GASKET, SECOND STAGE VENTURI HIGH TEMP. SPECIAL MAT L 1 5 39331038 GASKET, FLANGE 125-150LB /2.5 INCH 1 6 95922910 NUT, HEX FINISHED.63 UNC-2B 4 7 95929188 WASHER, LOCK HELICAL SPRING.63 8 8 95934519 SCREW, CAP HEX HEAD.63 X 2.25 LONG 4 9 95952362 SCREW, CAP HEX HEAD.63 X 3.25 LONG 4 10 96703962 SCREW, HEX HEAD M16-2.00 X 50.0 LONG 4 11 96721097 WASHER, SPRING LOCK, CURVED TYPE A, M16 4 58 80446438 Rev. A
Installation, PIPING WATER COOLED TO INTERCOOLER Water Inlet Piping Assembly Drawing. (Dwg. 23218902B5) Water Inlet Piping Parts List ITEM Part No. Description Qty. 1 22276448 TUBE, INTERCOOLER IN WATER PIPING 1 2 22276455 TUBE, AFTERCOOLER IN WATER PIPING 1 80446438 Rev. A 59
Installation, PIPING WATER COOLED TO INTERCOOLER Water Outlet Piping Assembly Drawing. (Dwg. 23218902B6) Water Outlet Piping Parts List Item Part No. Description Qty. 1 23460769 TUBE, WATER OUT INTERCOOLER 1 60 80446438 Rev. A
Starter Box to Base Assembly Drawing. Installation, STARTER BOX (VSD) (Dwg. 23799281C2) Starter Box to Base Parts List ITEM Part No. Description Qty. 1 SEE BOM ASSEMBLY, STARTER BOX 1 2 96701438 WASHER, PLAIN GRADE C, 16 4 3 96738372 SCREW, HEX HEAD M16-2.00 X 25.0 LONG 4 4 96765169 WASHER, LOCK HELICAL SPRING M16 4 80446438 Rev. A 61
Installation, STARTER BOX (VSD) User Interface Frame to Starter Box Assembly Drawing. (Dwg. 23799281C3) User Interface Frame to Starter Box Parts List ITEM Part No. Description Qty. 1 23524879 WASHER, FLAT M6, COPPER 8 2 45657103 FRAME, USER INTERFACE 1 3 96727565 BOLT, HEX FLANGE M6-1 X 10.0 LONG 8 Controller Plug Connectors. (Dwg. 23799281C4) 62 80446438 Rev. A
Installation, STARTER BOX (VSD) Transducers to Starter Box Bracket Assembly Drawing. (Dwg. 23799281C5) Transducers to Starter Box Bracket Parts List ITEM Part No. Description Qty. 1 39461868 BULKHEAD, FEMALE UNION 6 2 39875539 TRANSDUCER, PRESSURE 225 PSI. 5VDC 2 3 39877618 TRANSDUCER, VACUUM SG, 0-15PSIG 1 4 39929435 TRANSDUCER, PRESSURE 100 PSI, 5 VDC 3 80446438 Rev. A 63
Transducer Cable Assembly Drawing. Installation, STARTER BOX (VSD) (Dwg. 23799281C6) Transducer Cable Parts List ITEM Part No. Description Qty. 1 39875570 CABLE, TRANSDUCER INTELLISYS SG 6 64 80446438 Rev. A
Installation, STARTER BOX (VSD) VSD Starter Box Cooling Duct Assembly Drawing. (Dwg. 23799281C7) VSD Starter Box Cooling Duct Parts List ITEM Part No. Description Qty. 1 23624893 DUCT, VSD INTAKE 1 2 23624901 SCOOP, VSD INTAKE 1 3 39917489 SCREW, HEX HEAD FLANGE M6 X 16.0 LONG 12 80446438 Rev. A 65
Installation, STARTER BOX (VSD) VSD Ground Strap to Starter Box Assembly Drawing. (Dwg. 23799281C8) VSD Ground Strap to Starter Box Parts List ITEM Part No. Description Qty. 1 22222863 STRAP, EARTH GROUND 1 2 96701412 WASHER, PLAIN GRADE C, 12 1 3 96704812 NUT, HEX STYLE 1 COARSE THD M10-1.50 1 4 96712096 WASHER, SPRING LOCK, CURVED TYPE A, M10 1 5 96714399 WASHER, PRODUCT GRADE A M10 1 6 96719851 SCREW, HEX HEAD M12-1.75 X 16.0 LONG 1 7 96739933 WASHER, SPRING LOCK, CURVED TYPE A, M12 1 66 80446438 Rev. A
Installation, STARTER BOX (VSD) VSD Ground Strap to Base Assembly Drawing. (Dwg. 23799281C9) VSD Ground Strap to Base Parts List ITEM Part No. Description Qty. 1 54732144 STRAP, EARTH 900mm LONG 1 2 96702279 SCREW, HEX HEAD M10-1.50 X 20.0 LONG 1 3 96712096 WASHER, SPRING LOCK, CURVED TYPE A, M10 1 80446438 Rev. A 67
Starter Box Decals Assembly Drawing. Installation, STARTER BOX (VSD) (Dwg. 23799281C10) Starter Box Decals Parts List ITEM Part No. Description Qty. 1 23761026 SCHEMATIC, ELECTRICAL WAIRING 1 68 80446438 Rev. A
Installation, STARTER BOX (VSD) STARTER BOX CABLE LAYOUT AT THE GLANDS. (Dwg. 23799281C11) Parts List CABLE 9SV 6SV 5SV 3SV 6OPT 5OPT 4APT 3APT 2APT 1AVPT 1ATT 2ATT 3ATT 4ATT 5OTT 7ATT FM DESCRIPTION VALVE, PKG DISCHARGE CONDESATE DRAIN/SOLENOID VALVE, INTERSTAGE CONDESATE DRAIN/SOLENOID VALVE, INTERSTAGE BLOWDOWN SOLENOID VALVE, PKG DISCHARGE BLOWDOWN SOLENOID TRANSDUCER, OIL FILTER OUT PRESSURE TRANSDUCER, OIL FILTER IN PRESSURE TRANSDUCER, PKG DISCHARGE PRESSURE TRANSDUCER, HP DISCHARGE PRESSURE TRANSDUCER, INTERSTAGE PRESSURE TRANSDUCER, LP INLET VACUUM SENSOR, LP INLET TEMPERATURE SENSOR, LP DISCHARGE TEMPERATURE SENSOR, HP INLET TEMPERATURE SENSOR, HP DISCHARGE TEMPERATURE SENSOR, BEARING OIL TEMPERATURE SENSOR, PKG DISCHARGE TEMPERATURE FAN MOTOR 80446438 Rev. A 69
VSD Drive Enclosure Assembly Drawing. Installation, STARTER BOX (VSD) (Dwg. 23799299A2) VSD Drive Enclosure Parts List ITEM Part No. Description Qty. 1 22159842 HINGE, PIN HALF 5 2 23409154 GASKET, POWER-IN PLATE STARTER BOX 1 3 23409162 PLATE, STARTER BOX POWER 1 4 23754278 ENCLOSURE, STARTER BOX (VSD) 1 5 96704812 NUT, HEX STYLE 1 COARSE THD M10-1.50 4 6 96718655 WASHER, SPRING LOCK, CURVED TYPE A, M10 4 7 96743729 SCREW, SOCKET HEAD M6 X 16.0 LONG 10 70 80446438 Rev. A
Installation, STARTER BOX (VSD) VSD Drive Box Intake Filters & Heaters Assembly Drawing. (Dwg. 23799299A3) VSD Drive Box Intake Filters & Heaters Parts List ITEM Part No. Description Qty. 1 22186878 HEATER, 125 WATTS 1 2 22203657 GUARD, HEATER 1 3 23464829 FILTER, DRIVE BOX INTAKE (PFA 60,000) 3 4 96701370 NUT, HEX STYLE 1 COARSE THD M8-1.25 2 5 96741467 WASHER, SPRING LOCK, CURVED TYPE A, M8 2 80446438 Rev. A 71
Drive to Box Assembly Drawing. Installation, STARTER BOX (VSD) (Dwg. 23799299A4) Drive to Box Parts List ITEM Part No. Description Qty. 1 SEE LIST DRIVE, HPM 1 2 96701370 NUT, HEX STYLE 1 COARSE THD M8-1.25 10 3 96741467 WASHER, SPRING LOCK, CURVED TYPE A, M8 10 ALTERNATE PARTS LIST ITEM PART NO. DESCRIPTION 23582224 DRIVE, HPM, 90KW 380-480VAC 1 23582216 DRIVE, HPM, 110KW 380-480VAC 23615719 DRIVE, HPM, 132KW 380-480VAC 23615727 DRIVE, HPM, 160KW 380-480VAC 72 80446438 Rev. A
Line Reactor Assembly Drawing. Installation, STARTER BOX (VSD) (Dwg. 23799299A5) Line Reactor Parts List ITEM Part No. Description Qty. 1 SEE LIST REACTOR, LINE 1 2 SEE LIST PLATE, LINE REACTOR MOUNTING 1 3 96704291 NUT, HEX STYLE 1 COARSE THD M12-1.75 4 4 96704812 NUT, HEX STYLE 1 COARSE THD M10-1.50 4 5 96718655 WASHER, SPRING LOCK, CURVED TYPE A, M10 4 6 96739933 WASHER, SPRING LOCK, CURVED TYPE A, M12 4 ALTERNATE PARTS LIST ITEM PART NO. DESCRIPTION 23428626 REACTOR, LINE (KLR360CCB) 1 23428592 REACTOR, LINE (KLR250CCB) 23536204 REACTOR, LINE (RWK 212-230-KS) 23589096 REACTOR, LINE (RWK 212-330-KS) 23639321 PLATE, LINE REACTOR MOUNTING (KLR360CCB) 2 23474380 PLATE, LINE REACTOR MOUNTING (KLR250CCB) 23536212 PLATE, LINE REACTOR MOUNTING (RWK 212-230-KS) 23589104 PLATE, LINE REACTOR MOUNTING (RWK 212-330-KS) 80446438 Rev. A 73
Installation, STARTER BOX (VSD) Blower Motor Drive (Air Cooled Only) Assembly Drawing. (Dwg. 23799299A6) Blower Motor Drive Parts List ITEM Part No. Description Qty. 1 22149496 DRIVE, CHASSIS MOUNT POWERFLEX 70 1 2 23784820 GASKET, COVER PLATE STARTER BOX 1 3 96704705 NUT, HEX STYLE 1 COARSE THD M3-.5 8 74 80446438 Rev. A
Installation, STARTER BOX (VSD) Cover Plate & Gasket (Water Cooled Only) Assembly Drawing. (Dwg. 23799299A7) Cover Plate & Gasket Parts List ITEM Part No. Description Qty. 1 23784820 GASKET, COVER PLATE STARTER BOX 1 2 23784838 PLATE, COVER STARTER BOX 1 3 96704705 NUT, HEX STYLE 1 COARSE THD M3-.5 8 80446438 Rev. A 75
Back Panel Assembly Drawing. Installation, STARTER BOX (VSD) (Dwg. 23799299A8) Back Panel Assembly Parts List ALTERNATE PARTS LIST ITEM PART NO. DESCRIPTION 23779218 ASSEMBLY, BACKPANEL 90-110kW AC/WC VSD 380-480V 60 Hz 1 23779226 ASSEMBLY, BACKPANEL 90-110kW AC/WC VSD 400V 50 Hz 23779267 ASSEMBLY, BACKPANEL 132-160kW AC/WC VSD 400V 50 Hz 23779275 ASSEMBLY, BACKPANEL 132-160kW AC/WC VSD 380-480V 60 Hz 76 80446438 Rev. A
Back Panel to Box Assembly Drawing. Installation, STARTER BOX (VSD) (Dwg. 23799299A9) Back Panel To Box Parts List ITEM Part No. Description Qty. 1 23468762 LUG, GROUND 1 2 96704812 NUT, HEX STYLE 1 COARSE THD M10-1.50 6 3 96718655 WASHER, SPRING LOCK, CURVED TYPE A, M10 6 80446438 Rev. A 77