SPRAYMASTER EP-70 PLURAL COMPONENT SPRAYER

SPRAYMASTER EP-70 PLURAL COMPONENT SPRAYER PART NUMBERS AND SCHEMATICS GUIDE

Company Profile Since 1944, Marco has developed a strong tradition of providing innovative and reliable products and services to the surface preparation and protective coatings industries. We are the world s premier provider of Abrasives, Blasting, Coating, Dust Collectors, Engineered Systems, Rental, Safety, Service, Repair, & Modernization, and Vacuums. Through innovative designs and a total commitment to quality, Marco manufactures products that increase production rates, create a safer workplace, and reduce maintenance costs. Marco s industry experience, manufacturing capabilities, legendary customer service, product availability, logistics services, and technology leadership is your assurance that we deliver high quality products and services, providing the best value to you, our customer. The Marco Difference Industry Experience With Marco on your team, you have access to expertise which can only come from decades of industry leadership. We have organized our engineering department, production specialists, customer operations, and safety support into a Center of Competence. As a Marco customer, you have access to hundreds of years of cumulative experience related to your operations. Manufacturing Excellence Marco is a U.S. based, ISO 9001:008 certified manufacturer of equipment for the Surface Preparation and Protective Coatings industries. Marco s engineers benchmark the industry to ensure that we design and manufacture superior products that set the Gold Standard for performance, safety, and quality. Legendary Customer Service Marco s legendary customer service team is staffed by friendly, highly-trained individuals who are focused on providing the highest level of product support, order accuracy, and customer satisfaction. Product Availability We stock over 10,000 SKU s and have more than 45 shipping locations to serve North American and International markets for all major brands of blasting and coating equipment. As the largest provider of surface preparation and protective coatings equipment in the world, our inventory levels and product availability are unmatched. Logistics Services Marco s in-house logistics team is dedicated to moving your shipment anywhere in the world. We move more than 14,000 truckloads every year, allowing you to save on freight costs by leveraging our buying power. Lower your process costs with a single invoice, which includes product and freight. Technology Leadership Our website provides: Operator s Manuals, Part Numbers and Schematics Guides, SDS information, and Features & Specifications Guides, providing access to information 4/7. Our Extranet application allows you to receive quotes and place orders online. Our Intranet maintains a complete record of your purchase history to assist with ongoing support of your existing equipment and future purchasing decisions. Vision Statement Marco is the world s premier provider of Abrasives, Blasting, Coating, Dust Collectors, Engineered Systems, Rental, Safety, Service, Repair, & Modernization, and Vacuums. Mission Statement Marco provides strong leadership and innovation to the surface preparation and protective coatings industries. We dedicate our efforts to the continuous improvement of our products, services, processes, people, and most importantly, the quality of our customer s experience. Quality Statement Marco is committed to providing superior quality in the design, manufacturing, distribution, rental, service, and repair of our products. Our ISO 9001:008 certification extends throughout all operations in all locations. Continuous improvement of our processes and supply chain Integration comprise the core of our business strategy for delivering exceptional quality and value in all Marco products and services. Management Philosophy We are a company dedicated to the success of every customer and associate. We discuss, debate, challenge, measure, and test our ideas. We will be boundless and limitless in our passion to improve. Through sound leadership and dedicated associates, we will ensure a long term, profitable future for Marco, our associates, customers, and suppliers. Spraymaster EP-70 Plural Component Sprayer

Company Profile... Table of Contents...3 Spraymaster EP-70 Sprayer...4-40 Spraymaster EP 70 - Skid Mounted.... 6-13 Spraymaster EP 70 - Short Skid Mounted.... 14-1 Spraymaster EP 70 - Cart Mounted.... -9 Graco Air Motor & Lower Pump Assembly.... 30-31 Air Manifold Assembly.... 3-33 General Duty Control Box... 34-35 Hazardous Location Control Box.... 36-37 Wheel Kit.... 38-39 Air-In Manifold Assembly....40 Optional Accessories...41 Maintenance Notes....4-43 TABLE OF CONTENTS Spraymaster EP-70 Plural Component Sprayer 3

PART NUMBERS PART NUMBERS AND SCHEMATICS GUIDE SPRAYMASTER EP-70 PLURAL COMPONENT SPRAYER - SKID MOUNTED Power Source Hazardous Location Spraymaster 5 Gallon Round Component Tanks Graco XM70 Bare Sprayer Dosing Valves Graco 45:1 Merkur Solvent Flush Pump 0101039 40-Volt AC X X 1:1 10:1 X X 0100987 40-Volt AC X 1:1 10:1 X X 0100997 480-Volt AC X X 1:1 10:1 X X 0101040 480-Volt AC X 1:1 10:1 X X PART NUMBERS SPRAYMASTER EP-70 PLURAL COMPONENT SPRAYER - SHORT SKID MOUNTED Power Source Hazardous Location Spraymaster 5 Gallon Round Component Tanks Graco XM70 Bare Sprayer Dosing Valves Graco 45:1 Merkur Solvent Flush Pump 0101143 40-Volt AC X 1:1 10:1 X X 0101141 40-Volt AC 1:1 10:1 X X 010057 480-Volt AC X 1:1 10:1 X X 010114 480-Volt AC 1:1 10:1 X X PART NUMBERS SPRAYMASTER EP-70 PLURAL COMPONENT SPRAYER - CART MOUNTED Power Source Hazardous Location Spraymaster 5 Gallon Round Component Tanks Graco XM70 Bare Sprayer Dosing Valves Graco 45:1 Merkur Solvent Flush Pump 0101135 40-Volt AC X X 1:1 10:1 X X 0101133 40-Volt AC X 1:1 10:1 X X 0101136 480-Volt AC X X 1:1 10:1 X X 0101134 480-Volt AC X 1:1 10:1 X X 4 Spraymaster EP-70 Plural Component Sprayer

Spraymaster EP-70 Plural Component Sprayer Skid Mounted General Purpose Hazardous Location Spraymaster EP-70 Plural Component Sprayer Short Skid Mounted General Purpose Hazardous Location Spraymaster EP-70 Plural Component Sprayer Cart Mounted General Purpose Hazardous Location Spraymaster EP-70 Plural Component Sprayer 5

Spraymaster EP 70:1 40-Volt AC Hazardous Location Skid Item # Part # Description Fig. 1 0101039 Spraymaster EP 70:1 40-Volt AC Hazardous Location Skid 1 0G55771 Control Box Air Motor and Lower Pump Assembly (See Fig. 13) 3 010096 Spraymaster 5 Gallon Heated Coatings Tank Complete (Two Required) 4 Air-In Manifold Assembly (See Fig. 18) 5 10ME1 Air Hose Coupling -lug 3/4" NPT (M) 6 0100195 3/8-16 x 1" Zinc Bolt (Two Required) 7 0100138 3/8-16 Hex Lock Nut Zinc (Two Required) 8 1010331 3/8 SAE Flat Washer Zinc (Two Required) 9 0100103 Dosing Manifold Bracket 10 0G55684 Mix Manifold 11 0G45864 In-line Paint Heater (Two Required) 1 0G6393 Flush Pump 13 010079 30 AMP Receptacle 14 0G55478 Dose Valve (Two Required) 15 Air Manifold Assembly (See Fig. 14) 16 0MXPXCE161606N4 Hazardous Duty Distribution Panel (See Fig. 16) 17 010091 Round Tank Frame 18 010084 Flush Pump Mounting Bracket 0TAH10031 Static Mixer 3/8" Diameter x 1 (Two Required) (Not Shown) 0BEAKER1000ML 1000 Milliliter Test Beaker 091000 Hazard Decals 0100564 Liquid Level Control Sensor Kit Optional 090114 Operator's Manual Spraymaster 5 Gallon Heated Coatings Tank 09V504 Operator's Manual Merkur Pump Assembly 09V505 Operator's Manual Graco Mix Manifold 09V506 Operator's Manual Graco Viscon High Pressure Fluid Heater 09V509 Operator's Manual Graco NXT Air Motor 09V01 Operator's Manual Graco Xtreme Lowers 09V510 Operator's Manual Graco Merkur Displacement Pump 09V51 Operator's Manual Graco Low Volume Air Regulators 05M014 Features & Specifications Guide Spraymaster EP-70 Spray System 06M014 Part Numbers & Schematics Guide Spraymaster EP-70 Spray System 090014 Operator's Manual Spraymaster EP-70 Spray System 09V51 Operator's Manual Graco Low Volume Air Regulators 6 Spraymaster EP-70 Plural Component Sprayer

Figure 1: Spraymaster EP 70:1 40-Volt AC Hazardous Location Skid 17 1 16 3 15 14 4 5 13 1 18 11 10 9 6,7,8 Spraymaster EP-70 Plural Component Sprayer 7

Spraymaster EP 70:1 40-Volt AC General Purpose Skid Item # Part # Description Fig. 0100987 Spraymaster EP 70:1 40-Volt AC General Purpose Skid 1 0G55771 Control Box Air Motor and Lower Pump Assembly (See Fig. 13) 3 010096 Spraymaster 5 Gallon Heated Coatings Tank Complete (Two Required) 4 Air-In Manifold Assembly (See Fig. 18) 5 10ME1 Air Hose Coupling -lug 3/4" NPT (M) 6 0100195 3/8-16 x 1" Zinc Bolt (Two Required) 7 0100138 3/8-16 Hex Lock Nut Zinc (Two Required) 8 1010331 3/8 SAE Flat Washer Zinc (Two Required) 9 0100103 Dosing Manifold Bracket 10 0G55684 Mix Manifold 11 0G45864 In-line Paint Heater (Two Required) 1 0G6393 Flush Pump 13 0G55478 Dose Valve (Two Required) 14 Air Manifold Assembly (See Fig. 14) 15 Electrical Box (See Fig. 15) 16 010091 Round Tank Frame Skid 17 010084 Flush Pump Mounting Bracket 0TAH10031 Static Mixer 3/8" Diameter x 1 (Two Required) (Not Shown) 0BEAKER1000ML 1000 Milliliter Test Beaker 091000 Hazard Decals 0100564 Liquid Level Control Sensor Kit Optional 090114 Operator's Manual Spraymaster 5 Gallon Heated Coatings Tank 09V504 Operator's Manual Merkur Pump Assembly 09V505 Operator's Manual Graco Mix Manifold 09V506 Operator's Manual Graco Viscon High Pressure Fluid Heater 09V509 Operator's Manual Graco NXT Air Motor 09V01 Operator's Manual Graco Xtreme Lowers 09V510 Operator's Manual Graco Merkur Displacement Pump 09V51 Operator's Manual Graco Low Volume Air Regulators 05M014 Features & Specifications Guide Spraymaster EP-70 Spray System 06M014 Part Numbers & Schematics Guide Spraymaster EP-70 Spray System 090014 Operator's Manual Spraymaster EP-70 Spray System 8 Spraymaster EP-70 Plural Component Sprayer

Figure : Spraymaster EP 70:1 40-Volt AC General Purpose Skid 16 1 15 3 14 4 5 13 1 9 17 11 10 6,7,8 Spraymaster EP-70 Plural Component Sprayer 9

Spraymaster EP 70:1 480-Volt AC Hazardous Location Skid Item # Part # Description Fig. 3 0100997 Spraymaster EP 70:1 480-Volt AC Hazardous Location Skid 1 0G55771 Control Box Air Motor and Lower Pump Assembly (See Fig. 13) 3 010096 Spraymaster 5 Gallon Heated Coatings Tank Complete (Two Required) 4 Air-In Manifold Assembly (See Fig. 18) 5 10ME1 X Coupling -Lug Male 3/4" 6 0100195 3/8-16 x 1" Zinc Bolt (Two Required) 7 0100138 3/8-16 Hex Lock Nut Zinc (Two Required) 8 1010331 3/8 SAE Flat Washer Zinc (Two Required) 9 0100103 Dosing Manifold Bracket 10 010087 7.5 Kva Transformer 11 0G55684 Mix Manifold 1 0G45864 In-line Paint Heater (Two Required) 13 0G6393 Flush Pump 14 010079 30 AMP Receptacle 15 0G55478 Dose Valve (Two Required) 16 Air Manifold Assembly (See Fig. 14) 17 0MXPXCE161606N4 Hazardous Duty Distribution Panel (See Fig. 16) 18 010091 Round Tank Frame 19 010084 Flush Pump Mounting Bracket 0TAH10031 Static Mixer 3/8" Diameter x 1 (Two Required) (Not Shown) 0BEAKER1000ML 1000 Milliliter Test Beaker 091000 Hazard Decals 0100564 Liquid Level Control Sensor Kit Optional 090114 Operator's Manual Spraymaster 5 Gallon Heated Coatings Tank 09V504 Operator's Manual Merkur Pump Assembly 09V505 Operator's Manual Graco Mix Manifold 09V506 Operator's Manual Graco Viscon High Pressure Fluid Heater 09V509 Operator's Manual Graco NXT Air Motor 09V01 Operator's Manual Graco Xtreme Lowers 09V510 Operator's Manual Graco Merkur Displacement Pump 09V51 Operator's Manual Graco Low Volume Air Regulators 05M014 Features & Specifications Guide Spraymaster EP-70 Spray System 06M014 Part Numbers & Schematics Guide Spraymaster EP-70 Spray System 090014 Operator's Manual Spraymaster EP-70 Spray System 10 Spraymaster EP-70 Plural Component Sprayer

Figure 3: Spraymaster EP 70:1 480-Volt AC Hazardous Location Skid 18 1 17 3 16 15 4 5 14 13 19 1 11 10 9 6,7,8 Spraymaster EP-70 Plural Component Sprayer 11

Spraymaster EP 70:1 480-Volt AC General Purpose Skid Item # Part # Description Fig. 4 0101040 Spraymaster EP 70:1 480-Volt AC General Purpose Skid 1 0G55771 Control Box Air Motor and Lower Pump Assembly (See Fig. 13) 3 010096 Spraymaster 5 Gallon Heated Coatings Tank Complete (Two Required) 4 Air-In Manifold Assembly (See Fig. 18) 5 10ME1 Air Hose Coupling -lug 3/4" NPT (M) 6 0100195 3/8-16 x 1" Zinc Bolt (Two Required) 7 0100138 3/8-16 Hex Lock Nut Zinc (Two Required) 8 1010331 3/8 SAE Flat Washer Zinc (Two Required) 9 0100103 Dosing Manifold Bracket 10 010087 7.5 Kva Transformer 11 0G55684 Mix Manifold 1 0G45864 In-line Paint Heater (Two Required) 13 0G6393 Flush Pump 14 0G55478 Dose Valve (Two Required) 15 Air Manifold Assembly (See Fig. 14) 16 0000051 Electrical Box 17 010091 Round Tank Frame Skid 18 010084 Flush Pump Mounting Bracket 0TAH10031 Static Mixer 3/8" Diameter x 1 (Two Required) (Not Shown) 0BEAKER1000ML 1000 Milliliter Test Beaker 091000 Hazard Decals 0100564 Liquid Level Control Sensor Kit Optional 090114 Operator's Manual Spraymaster 5 Gallon Heated Coatings Tank 09V504 Operator's Manual Merkur Pump Assembly 09V505 Operator's Manual Graco Mix Manifold 09V506 Operator's Manual Graco Viscon High Pressure Fluid Heater 09V509 Operator's Manual Graco NXT Air Motor 09V01 Operator's Manual Graco Xtreme Lowers 09V510 Operator's Manual Graco Merkur Displacement Pump 09V51 Operator's Manual Graco Low Volume Air Regulators 05M014 Features & Specifications Guide Spraymaster EP-70 Spray System 06M014 Part Numbers & Schematics Guide Spraymaster EP-70 Spray System 090014 Operator's Manual Spraymaster EP-70 Spray System 06M014 Part Numbers & Schematics Guide Spraymaster EP-70 Spray System 090014 Operator's Manual Spraymaster EP-70 Spray System 1 Spraymaster EP-70 Plural Component Sprayer

Figure 4: Spraymaster EP 70:1 480-Volt AC General Purpose Skid 17 1 16 3 15 4 5 14 13 18 1 11 10 9 6,7,8 Spraymaster EP-70 Plural Component Sprayer 13

Spraymaster EP 70:1 40-Volt AC Hazardous Location Short Skid Item # Part # Description Fig. 5 0101143 Spraymaster EP 70:1 40-Volt AC Hazardous Location Short Skid 1 0G55771 Control Box Air Motor and Lower Pump Assembly (See Fig. 13) 3 Air-In Manifold Assembly (See Fig. 18) 4 10ME1 Air Hose Coupling -lug 3/4" NPT (M) 5 0100103 Dosing Manifold Bracket 6 0G55684 Mix Manifold 7 0G45864 In-line Paint Heater (Two Required) 8 0G6393 Flush Pump 9 010079 30 AMP Receptacle 10 0G55478 Dose Valve (Two Required) 11 0MXPXCE161606N4 Hazardous Duty Distribution Panel (See Fig. 16) 1 0100488 Round Tank Frame Short Skid 13 010084 Flush Pump Mounting Bracket 0TAH10031 Static Mixer 3/8" Diameter x 1 (Two Required) (Not Shown) 0BEAKER1000ML 1000 Milliliter Test Beaker 091000 Hazard Decals 0100564 Liquid Level Control Sensor Kit Optional 090114 Operator's Manual Spraymaster 5 Gallon Heated Coatings Tank 09V504 Operator's Manual Merkur Pump Assembly 09V505 Operator's Manual Graco Mix Manifold 09V506 Operator's Manual Graco Viscon High Pressure Fluid Heater 09V509 Operator's Manual Graco NXT Air Motor 09V01 Operator's Manual Graco Xtreme Lowers 09V510 Operator's Manual Graco Merkur Displacement Pump 09V51 Operator's Manual Graco Low Volume Air Regulators 05M014 Features & Specifications Guide Spraymaster EP-70 Spray System 06M014 Part Numbers & Schematics Guide Spraymaster EP-70 Spray System 090014 Operator's Manual Spraymaster EP-70 Spray System 14 Spraymaster EP-70 Plural Component Sprayer

Figure 5: Spraymaster EP 70:1 40-Volt AC Hazardous Location Short Skid 1 1 11 9 10 3 4 8 5 13 6 7 Spraymaster EP-70 Plural Component Sprayer 15

Spraymaster EP 70:1 40-Volt AC General Purpose Short Skid Item # Part # Description Fig. 6 0101141 Spraymaster EP 70:1 40-Volt AC General Purpose Short Skid 1 0G55771 Control Box Air Motor and Lower Pump Assembly (See Fig. 13) 3 Air-In Manifold Assembly (See Fig. 18) 4 10ME1 Air Hose Coupling -lug 3/4" NPT (M) 5 0100103 Dosing Manifold Bracket 6 0G55684 Mix Manifold 7 0G45864 In-line Paint Heater (Two Required) 8 0G6393 Flush Pump 9 0G55478 Dose Valve (Two Required) 10 010007 Electrical Box (See Fig. 15) 11 0100488 Round Tank Frame Short Skid 1 010084 Flush Pump Mounting Bracket 0TAH10031 Static Mixer 3/8" Diameter x 1 (Two Required) (Not Shown) 0BEAKER1000ML 1000 Milliliter Test Beaker 091000 Hazard Decals 0100564 Liquid Level Control Sensor Kit Optional 090114 Operator's Manual Spraymaster 5 Gallon Heated Coatings Tank 09V504 Operator's Manual Merkur Pump Assembly 09V505 Operator's Manual Graco Mix Manifold 09V506 Operator's Manual Graco Viscon High Pressure Fluid Heater 09V509 Operator's Manual Graco NXT Air Motor 09V01 Operator's Manual Graco Xtreme Lowers 09V510 Operator's Manual Graco Merkur Displacement Pump 09V51 Operator's Manual Graco Low Volume Air Regulators 05M014 Features & Specifications Guide Spraymaster EP-70 Spray System 06M014 Part Numbers & Schematics Guide Spraymaster EP-70 Spray System 090014 Operator's Manual Spraymaster EP-70 Spray System 16 Spraymaster EP-70 Plural Component Sprayer

Figure 6: Spraymaster EP 70:1 40-Volt AC General Purpose Short Skid 11 1 10 9 3 4 8 5 1 6 7 Spraymaster EP-70 Plural Component Sprayer 17

Spraymaster EP 70:1 480-Volt AC Hazardous Location Short Skid Item # Part # Description Fig. 7 010057 Spraymaster EP 70:1 480-Volt AC Hazardous Location Short Skid 1 0G55771 Control Box Air Motor and Lower Pump Assembly (See Fig. 13) 3 Air-In Manifold Assembly (See Fig. 18) 4 10ME1 Air Hose Coupling -lug 3/4" NPT (M) 5 0100103 Dosing Manifold Bracket 6 010087 7.5 Kva Transformer 7 0G55684 Mix Manifold 8 0G45864 In-line Paint Heater (Two Required) 9 0G6393 Flush Pump 10 010079 30 AMP Receptacle 11 0G55478 Dose Valve (Two Required) 1 0MXPXCE161606N4 Hazardous Duty Distribution Panel (See Fig. 16) 13 0100488 Round Tank Frame Short Skid 14 010084 Flush Pump Mounting Bracket 0TAH10031 Static Mixer 3/8" Diameter x 1 (Two Required) (Not Shown) 0BEAKER1000ML 1000 Milliliter Test Beaker 091000 Hazard Decals 0100564 Liquid Level Control Sensor Kit Optional 090114 Operator's Manual Spraymaster 5 Gallon Heated Coatings Tank 09V504 Operator's Manual Merkur Pump Assembly 09V505 Operator's Manual Graco Mix Manifold 09V506 Operator's Manual Graco Viscon High Pressure Fluid Heater 09V509 Operator's Manual Graco NXT Air Motor 09V01 Operator's Manual Graco Xtreme Lowers 09V510 Operator's Manual Graco Merkur Displacement Pump 09V51 Operator's Manual Graco Low Volume Air Regulators 05M014 Features & Specifications Guide Spraymaster EP-70 Spray System 06M014 Part Numbers & Schematics Guide Spraymaster EP-70 Spray System 090014 Operator's Manual Spraymaster EP-70 Spray System 18 Spraymaster EP-70 Plural Component Sprayer

Figure 7: Spraymaster EP 70:1 480-Volt AC Hazardous Location Short Skid 13 1 1 10 11 3 4 9 14 5 7 8 6 Spraymaster EP-70 Plural Component Sprayer 19

Spraymaster EP 70:1 480-Volt AC General Purpose Short Skid Item # Part # Description Fig. 8 010114 Spraymaster EP 70:1 480-Volt AC General Purpose Short Skid 1 0G55771 Control Box Air Motor and Lower Pump Assembly (See Fig. 13) 3 Air-In Manifold Assembly (See Fig. 18) 4 10ME1 Air Hose Coupling -lug 3/4" NPT (M) 5 0100103 Dosing Manifold Bracket 6 010087 7.5 Kva Transformer 7 0G55684 Mix Manifold 8 0G45864 In-line Paint Heater (Two Required) 9 0G6393 Flush Pump 10 0G55478 Dose Valve (Two Required) 11 0000051 Electrical Box 1 0100488 Round Tank Frame Short Skid 13 010084 Flush Pump Mounting Bracket 0TAH10031 Static Mixer 3/8" Diameter x 1 (Two Required) (Not Shown) 0BEAKER1000ML 1000 Milliliter Test Beaker 091000 Hazard Decals 0100564 Liquid Level Control Sensor Kit Optional 090114 Operator's Manual Spraymaster 5 Gallon Heated Coatings Tank 09V504 Operator's Manual Merkur Pump Assembly 09V505 Operator's Manual Graco Mix Manifold 09V506 Operator's Manual Graco Viscon High Pressure Fluid Heater 09V509 Operator's Manual Graco NXT Air Motor 09V01 Operator's Manual Graco Xtreme Lowers 09V510 Operator's Manual Graco Merkur Displacement Pump 09V51 Operator's Manual Graco Low Volume Air Regulators 05M014 Features & Specifications Guide Spraymaster EP-70 Spray System 06M014 Part Numbers & Schematics Guide Spraymaster EP-70 Spray System 090014 Operator's Manual Spraymaster EP-70 Spray System 0 Spraymaster EP-70 Plural Component Sprayer

Figure 8: Spraymaster EP 70:1 480-Volt AC General Purpose Short Skid 1 1 11 10 3 4 9 5 13 7 8 6 Spraymaster EP-70 Plural Component Sprayer 1

Spraymaster EP 70:1 40-Volt AC Hazardous Location Cart Item # Part # Description Fig. 9 0101135 Spraymaster EP 70:1 40-Volt AC Hazardous Location Cart 1 0G55771 Control Box Air Motor and Lower Pump Assembly (See Fig. 13) 3 010096 Spraymaster 5 Gallon Heated Coatings Tank Complete (Two Required) 4 Air-In Manifold Assembly (See Fig. 18) 5 10ME1 Air Hose Coupling -lug 3/4" NPT (M) 6 0100698 Rear Wheel Assembly (Two Required) 7 0100195 3/8-16 x 1" Zinc Bolt (Two Required) 8 0100138 3/8-16 Hex Lock Nut Zinc (Two Required) 9 1010331 3/8 SAE Flat Washer Zinc (Two Required) 10 0100103 Dosing Manifold Bracket 11 0G55684 Mix Manifold 1 0G45864 In-line Paint Heater (Two Required) 13 010069 Front Wheel Assembly 14 0G6393 Flash Pump 15 010079 30 AMP Receptacle 16 0G55478 Dose Valve (Two Required) 17 Air Manifold Assembly (See Fig. 14) 18 0MXPXCE161606N4 Hazardous Duty Distribution Panel (See Fig. 16) 19 010091 Round Tank Frame Skid 0 010084 Flush Pump Mounting Bracket 0TAH10031 Static Mixer 3/8" Diameter x 1 (Two Required) (Not Shown) 0BEAKER1000ML 1000 Milliliter Test Beaker 091000 Hazard Decals 0100564 Liquid Level Control Sensor Kit Optional 090114 Operator's Manual Spraymaster 5 Gallon Heated Coatings Tank 09V504 Operator's Manual Merkur Pump Assembly 09V505 Operator's Manual Graco Mix Manifold 09V506 Operator's Manual Graco Viscon High Pressure Fluid Heater 09V509 Operator's Manual Graco NXT Air Motor 09V01 Operator's Manual Graco Xtreme Lowers 09V510 Operator's Manual Graco Merkur Displacement Pump 09V51 Operator's Manual Graco Low Volume Air Regulators 05M014 Features & Specifications Guide Spraymaster EP-70 Spray System 06M014 Part Numbers & Schematics Guide Spraymaster EP-70 Spray System 090014 Operator's Manual Spraymaster EP-70 Spray System Spraymaster EP-70 Plural Component Sprayer

Figure 9: Spraymaster EP 70:1 40-Volt AC Hazardous Location Cart 19 1 18 3 17 16 4 5 15 14 0 6 1 11 10 13 7,8,9 Spraymaster EP-70 Plural Component Sprayer 3

Spraymaster EP 70:1 40-Volt AC General Purpose Cart Item # Part # Description Fig. 10 0101133 Spraymaster EP 70:1 40-Volt AC General Purpose Cart 1 0G55771 Control Box Air Motor and Lower Pump Assembly (See Fig. 13) 3 010096 Spraymaster 5 Gallon Heated Coatings Tank Complete (Two Required) 4 Air-In Manifold Assembly (See Fig. 18) 5 10ME1 Air Hose Coupling -lug 3/4" NPT (M) 6 0100698 Rear Wheel Assembly (Two Required) 7 0100195 3/8-16 x 1" Zinc Bolt (Two Required) 8 0100138 3/8-16 Hex Lock Nut Zinc (Two Required) 9 1010331 3/8 SAE Flat Washer Zinc (Two Required) 10 010084 Flush Pump Mounting Bracket 11 0G55684 Mix Manifold 1 0G45864 In-line Paint Heater (Two Required) 13 010069 Front Wheel Assembly 14 0G6393 Flush Pump 15 0G55478 Dose Valve (Two Required) 16 Air Manifold Assembly (See Fig. 14) 17 010007 Electrical Box (See Fig. 15) 18 010091 Round Tank Frame Skid 19 0100103 Dosing Manifold Bracket 0TAH10031 Static Mixer 3/8" Diameter x 1 (Two Required) (Not Shown) 0BEAKER1000ML 1000 Milliliter Test Beaker 091000 Hazard Decals 0100564 Liquid Level Control Sensor Kit Optional 090114 Operator's Manual Spraymaster 5 Gallon Heated Coatings Tank 09V504 Operator's Manual Merkur Pump Assembly 09V505 Operator's Manual Graco Mix Manifold 09V506 Operator's Manual Graco Viscon High Pressure Fluid Heater 09V509 Operator's Manual Graco NXT Air Motor 09V01 Operator's Manual Graco Xtreme Lowers 09V510 Operator's Manual Graco Merkur Displacement Pump 09V51 Operator's Manual Graco Low Volume Air Regulators 05M014 Features & Specifications Guide Spraymaster EP-70 Spray System 06M014 Part Numbers & Schematics Guide Spraymaster EP-70 Spray System 090014 Operator's Manual Spraymaster EP-70 Spray System 4 Spraymaster EP-70 Plural Component Sprayer

Figure 10: Spraymaster EP 70:1 40-Volt AC General Purpose Cart 18 1 17 3 16 4 5 15 14 19 6 1 11 10 13 7,8,9 Spraymaster EP-70 Plural Component Sprayer 5

Spraymaster EP 70:1 480-Volt AC Hazardous Location Cart Item # Part # Description Fig. 11 0101136 Spraymaster EP 70:1 480-Volt AC Hazardous Location Cart 1 0G55771 Control Box Air Motor and Lower Pump Assembly (See Fig. 13) 3 010096 Spraymaster 5 Gallon Heated Coatings Tank Complete (Two Required) 4 Air-In Manifold Assembly (See Fig. 18) 5 10ME1 Air Hose Coupling -lug 3/4" NPT (M) 6 0100698 Rear Wheel Assembly (Two Required) 7 0100195 3/8-16 x 1" Zinc Bolt (Two Required) 8 0100138 3/8-16 Hex Lock Nut Zinc (Two Required) 9 1010331 3/8 SAE Flat Washer Zinc (Two Required) 10 0100103 Dosing Manifold Bracket 11 010087 7.5 Kva Transformer 1 0G55684 Mix Manifold 13 0G45864 In-line Paint Heater (Two Required) 14 010069 Front Wheel Assembly 15 0G6393 Flash Pump 16 010079 30 AMP Receptacle 17 0G55478 Dose Valve (Two Required) 18 Air Manifold Assembly (See Fig. 14) 19 0MXPXCE161606N4 Hazardous Duty Distribution Panel (See Fig. 16) 0 010091 Round Tank Frame Skid 1 010084 Flush Pump Mounting Bracket 0TAH10031 Static Mixer 3/8" Diameter x 1 (Two Required) (Not Shown) 0BEAKER1000ML 1000 Milliliter Test Beaker 091000 Hazard Decals 0100564 Liquid Level Control Sensor Kit Optional 090114 Operator's Manual Spraymaster 5 Gallon Heated Coatings Tank 09V504 Operator's Manual Merkur Pump Assembly 09V505 Operator's Manual Graco Mix Manifold 09V506 Operator's Manual Graco Viscon High Pressure Fluid Heater 09V509 Operator's Manual Graco NXT Air Motor 09V01 Operator's Manual Graco Xtreme Lowers 09V510 Operator's Manual Graco Merkur Displacement Pump 09V51 Operator's Manual Graco Low Volume Air Regulators 05M014 Features & Specifications Guide Spraymaster EP-70 Spray System 06M014 Part Numbers & Schematics Guide Spraymaster EP-70 Spray System 090014 Operator's Manual Spraymaster EP-70 Spray System 6 Spraymaster EP-70 Plural Component Sprayer

Figure 11: Spraymaster EP 70:1 480-Volt AC Hazardous Location Cart 0 1 19 3 18 17 4 5 16 15 6 1 13 1 11 10 14 7,8,9 Spraymaster EP-70 Plural Component Sprayer 7

Spraymaster EP 70:1 480-Volt AC General Purpose Cart Item # Part # Description Fig. 1 0101134 Spraymaster EP 70:1 480-Volt AC General Purpose Cart 1 0G55771 Control Box Air Motor and Lower Pump Assembly (See Fig. 13) 3 010096 Spraymaster 5 Gallon Heated Coatings Tank Complete (Two Required) 4 Air-In Manifold Assembly (See Fig. 18) 5 10ME1 Air Hose Coupling -lug 3/4" NPT (M) 6 0100698 Rear Wheel Assembly (Two Required) 7 0100195 3/8-16 x 1" Zinc Bolt (Two Required) 8 0100138 3/8-16 Hex Lock Nut Zinc (Two Required) 9 1010331 3/8 SAE Flat Washer Zinc (Two Required) 10 0100103 Dosing Manifold Bracket 11 010087 7.5 Kva Transformer 1 0G55684 Mix Manifold 13 0G45864 In-line Paint Heater (Two Required) 14 010069 Front Wheel Assembly 15 0G6393 Flash Pump 16 0G55478 Dose Valve (Two Required) 17 Air Manifold Assembly (See Fig. 14) 18 0000051 Electrical Box 19 010091 Round Tank Frame Skid 0 010084 Flush Pump Mounting Bracket 0TAH10031 Static Mixer 3/8" Diameter x 1 (Two Required) (Not Shown) 0BEAKER1000ML 1000 Milliliter Test Beaker 091000 Hazard Decals 0100564 Liquid Level Control Sensor Kit Optional 090114 Operator's Manual Spraymaster 5 Gallon Heated Coatings Tank 09V504 Operator's Manual Merkur Pump Assembly 09V505 Operator's Manual Graco Mix Manifold 09V506 Operator's Manual Graco Viscon High Pressure Fluid Heater 09V509 Operator's Manual Graco NXT Air Motor 09V01 Operator's Manual Graco Xtreme Lowers 09V510 Operator's Manual Graco Merkur Displacement Pump 09V51 Operator's Manual Graco Low Volume Air Regulators 05M014 Features & Specifications Guide Spraymaster EP-70 Spray System 06M014 Part Numbers & Schematics Guide Spraymaster EP-70 Spray System 090014 Operator's Manual Spraymaster EP-70 Spray System 8 Spraymaster EP-70 Plural Component Sprayer

Figure 1: Spraymaster EP 70:1 480-Volt AC General Purpose Cart 19 1 18 3 17 4 5 16 15 6 0 13 1 11 10 14 7,8,9 Spraymaster EP-70 Plural Component Sprayer 9

Spraymaster EP-70 Air Motor & Lower Pump Assembly Item # Part # Description Fig. 13 1 0G57055 Air Motor 0100063 Pump Mounting Plate 3 101431 3/8-16 x -3/4" Grade 5 Hex 4 101441 3/8" I.D. X 3/4" O.D. Washer 5 0100138 3/8-16 Hex Lock Nut Zinc 6 010017 1" Fluid Hose 4' Green 7 10AH01 Air Hose 1/" I.D. 300 psi 8 1011601 1" Full Port Ball Valve 9 0PFHA4SA1616 1" Hex Nipple 10 0PFHA60UA1616 1" (M) x 1" (F) 90 Swivel Union 11 0PFHA4SB016 1-1/4" x 1" Reducing Bushing 1 0PFHA60UG00 1-1/4" (F) x 1-1/4" (F) 90 13 010007 1/" Insulated Hose 3' Green 010013 1" Fluid Hose - 4 Blue 010006 1/" Insulated Hose 3' Blue 09V503 Operator's Manual Graco XPTM Proportioners 30 Spraymaster EP-70 Plural Component Sprayer

Figure 13: Spraymaster EP-70 Air Motor & Lower Pump Assembly 1 3,4,5 6 7 8 13 9 1 11 10 Spraymaster EP-70 Plural Component Sprayer 31

Air Manifold Assembly PART NUMBERS AND SCHEMATICS GUIDE Item # Part # Description Fig. 14 1 10AH038 3/8" I.D. Air Hose (Two Required) 10AH01 Air Hose 1/" I.D. 300 psi 3 1080060 3/8 Full Port Ball Valve (Two Required) 4 0PFHA5UJ06 3/8" NPT (F) 90 o Elbow (Two Required) 5 0800 3/8" Air Fluid Hose Fitting (Two Required) 6 0PFHA4SA0606 3/8" Hex Nipple 700 psi (Two Required) 7 101109 3/8" Close Nipple (Two Required) 8 0PFHA4SA0806 3/8" x 1/" Hex Nipple (Four Required) 9 0G101689B 0-00 PSI Gauge (Two Required) 10 0G10466 1/" Air Regulator (Two Required) 11 0PFHA5UA0808 1/" NPT (M) 90 o Elbow 1 0PFHFHU0808ND Crimp on Hose End 1/" Female Pipe 13 0100094 Air Manifold 14 0RPLG75R 3/4" Recessed Plug 15 0PFHA4SB108 3/4" to 1/" NPT Bushing 16 0100195 3/8-16 x 1" Zinc Bolt 17 10100674 1/" Flat Washer 18 0100138 3/8"-16 Hex Lock Nut Zinc 3 Spraymaster EP-70 Plural Component Sprayer

Figure 14: Air Manifold Assembly PART NUMBERS AND SCHEMATICS GUIDE 1 1 5 3 3 6 7 9 16,17,18 15 1 11 9 5 6 7 4 4 8 8 8 10 14 13 10 8 Spraymaster EP-70 Plural Component Sprayer 33

General Duty Control Box PART NUMBERS AND SCHEMATICS GUIDE Item # Part # Description Fig. 15 010007 40-Volt Control Box, Four Circuit, Single Phase 1 0RMSJB161406CH44C 16" x 14" x 6" Enclosure, 4 Circuit 0MNPHHTC Nameplate HOSE HEAT TEMP CTRL 3 0WTPM6C1CCARAAAAA Hose Heat Control 0-Volt 4 0RMG4456 50 Amp Circuit Breaker 5 0MNPHH Nameplate HOSE HEAT 6 0RMG6547 Double Pole GFI 7 109104 Small Marco Logo Sticker 8 0MNPRLH Nameplate RESIN LINE HEAT 9 0MNPCLH Nameplate CATALYST LINE HEAT 10 0MNPRTH Nameplate RESIN HEAT TANK 11 0MNPCTH Nameplate CATALYST TANK HEAT 1 0MNPTRANS Nameplate CONTROL TRANSFORMER 13 0RMG4453 5 Amp Circuit Breaker (Four Required) 14 0RST50 Straight Liquid Tite Connector (Three Required) 15 0CX308793 Female T/C Plug 16 0WTJ0750 Thermo Couple Wire, Non-Sheilded (Per Foot) 17 101901 1/" NPT Cord Grip, Aluminum.187.31 18 0RHBL60 L6-30 Twist-Lock Receptacle 19 0RLEV840040 30 Amp Single Gang Cover, Stainless Steel 0 0RRX5300 Single Gang Electrical Box 1 0RST9050 90 Liquid Tite Connection Fitting 0RCG675 3/4" Straight Cord Connector, Aluminum 3 0RP1614 16" x 14" Enclosure Back Panel 4 0R9080LBA36104 Power Distribution Block 5 0RUSM1 Fuse Holder with Indicator Light 6 0RW650DSX1 50 Amp Solid State Relay 34 Spraymaster EP-70 Plural Component Sprayer

Figure 15: General Duty Control Box 4 5 3 1 6 7 1 0 8 9 10 11 1 13 19 18 17 16 14 14 14 3 4 15 1 6 5 Spraymaster EP-70 Plural Component Sprayer 35

Hazardous Location Control Box PART NUMBERS AND SCHEMATICS GUIDE Item # Part # Description Fig. 16 0MXPXCE161606N4 Hazardous Duty Distribution Panel 1 0MNPRLH Nameplate Resin Line Heat 0MNPCLH Nameplate Catalyst Line Heat 3 0MNPRTH Nameplate Resin Heat Tank 4 0MNPCTH Nameplate Catalyst Tank Heat 5 010115 Nameplate Level Control Panel 6 0MNPTRANS Nameplate Control Transformer 7 0MNPHH Nameplate Hose Heat 8 101901 Cord Grip 1/"-NPT.187-.31 9 0PFHA4SA161 3/4" x 1" Hex Nipple 10 0RST50 Straight Liquid Tite Connector 11 0REYM50 1/" Mall Conduit Seal 1 10L803035 1/" Close Nipple, Galvanized 13 10000057 1/" x 1/" NPT Street Elbow 14 101113 3/4" Close Nipple, Galvanized 15 0100848 3/4" 90 Degree Pulling Elbow 16 0100660 3/4" Mall Conduit Seal 17 0RRB7550 3/4" to 1/" Reducing Bushing 36 Spraymaster EP-70 Plural Component Sprayer

Figure 16: Hazardous Location Control Box 14 15 14 16 10 17 1 3 4 5 6 7 13 1 11 10 9 8 Spraymaster EP-70 Plural Component Sprayer 37

Wheel Kit Item # Part # Description Fig. 17 1 0100160 1/-13 x 4-1/" Hex Bolt (16 Required) 10100674 1/" Flat Washer (34 Required) 3 0100118 Cart Handle 4 0100696 Clamping Channel (Four Required) 5 0100698 Front Wheel Assembly (Includes Item # s: 1 (Quantity of Eight), (Quantity of 18), 3, 4, 5, 6 (Quantity of Eight), 7 (Quantity of 1), 8, 9, 10, 11 (Quantity of Eight), 1 (Quantity of Two), 13 (Quantity of Nine), 14, 15 (Quantity of Two),16 (Quantity of Two), 17 (Quantity of Two) and 18 (Quantity of Two)) 6 1010434 3/8-16 x 1-1/4" Hex Bolt (Eight Required) 7 101441 3/8" Flat Washer (16 Required) 8 0100107 Front Swivel 9 010013 1/-13 X 8-1/" Hex Bolt 10 101441 16" Pneumatic Wheel Assembly (Four Required) 11 0100138 3/8-16 Hex Locknut (Eight Required) 1 0100147 1-1/" Cotter Pin 7/64" Diameter (Four Required) 13 010014 1/-13 Hex Locknut (17 Required) 14 0100114 Front Axle Weldment 15 0100148 1" I.D. x 1-1/" O.D. 10-GA Washer (Four Required) 16 0100149 3/4"-10 Slotted Hex Nut (Four Required) 17 0100693 Front Wheel Weldment 18 1011766 Moisture Separator Grip (Two Required) 19 010069 Rear Wheel Assembly (Two Required) (Includes Item # s: 1 (Quantity of Four), (Quantity of Eight), 4, 10, 1, 13 (Quantity of Four), 15, and 16) 38 Spraymaster EP-70 Plural Component Sprayer

Figure 17: Wheel Kit 1 1 19 16 15 10 1 1 13 13 18 3 4 5 17 13 14 13 7 8 9 6 16 15 1 11 10 Spraymaster EP-70 Plural Component Sprayer 39

Figure 18: Air-In Manifold Assembly PART NUMBERS AND SCHEMATICS GUIDE Item # Part # Description Fig. 18 1 108074C 3/4" NPT Full Port Ball Valve 010016 3/4" Galvanized 90 Degree Elbow 3 010083 3/4" x 10" Galvanized Pipe 4 0G106150 Air Line Filter 5 0PFHA4SA11 3/4" Hex Nipple (Two Required) 6 0PFHA60SA11 3/4" M x 3/4" F Swivel Union 7 010036 8 Port Air Manifold Block 8 0PFHA5UA0808 1/" NPT (M) 90 Elbow 9 0PFHFHU0808ND Crimp on Hose End 1/" Female Pipe 10 0PFHA60UA11 3/4" (M) x 3/4" (F) 90 Swivel Union 11 0PFHA4SA0604 1/4" x 3/8" Hex Nipple 1 080010 5/16" Air Hose Coupling 13 08000 3/8" Air Fluid Hose Fitting (Two Required) 14 0100195 3/8-16 x 1" Zinc Bolt 15 10100674 1/" Flat Washer 16 0100138 3/8"-16 Hex Lock Nut Zinc 17 0PFHA4SA0606 3/8" Hex Nipple 700 psi (Two Required) 18 10ME1 Air Hose Coupling -lug 3/4" NPT (M) 9 8 5 6 7 10 4 11 3 1 17 13 13 1 14,15,16 5 18 40 Spraymaster EP-70 Plural Component Sprayer

Part Numbers Deadhead PART NUMBERS OPTIONAL AND ACCESSORIES SCHEMATICS GUIDE Recirculating Modified Moisture-Lock 750 PSI HEATED HOSE BUNDLES Airless Spray Hose I.D. 01007 X 1/4" x 3/8" x 1/" 1/4" X 010058 X 1/4" x 3/8" x 1/" 1/4" X Solvent Hose I.D. 50 Ft. 100 Ft. Length 01006 X 1/4" x 3/8" x 1/" 1/4" X 0100450 X 1/4" x 3/8" x 1/" 1/4" X 0101075 X X 1/4" x 3/8" x 1/" 1/4" X 0101077 X X 1/4" x 3/8" x 1/" 1/4" X 0100451 X 1/4" (Qty of 3) x 3/8" x 1/" 1/4" X 010045 X 1/4" x 3/8" (Qty of 3) x 1/" 1/4" X 0100453 X 1/4" (Qty of 3) x 3/8" x 1/" 1/4" X 0100454 X 1/4" (Qty of 3) x 3/8" x 1/" 1/4" X 0100939 X X 3/8" (Qty of 3) x 1/" 1/4" X 0100466 X 1/4" x 3/8" x 1/4" 1/4" X 0100467 X 1/4" x 3/8" x 1/4" 1/4" X 0100468 X 1/4" x 3/8" x 1/4" 1/4" X 0100469 X 1/4" x 3/8" x 1/4" 1/4" X 150 Ft. 00 Ft. DEFINITION OF HOSE TYPE Deadhead: Non-recirculating Modified: For coupling to another modified hose Moisture-Lock: Used for moisture-sensitive coatings Recirculating: Used to recirculate coatings back to the supply tanks from the mix manifold Spraymaster EP-70 Plural Component Sprayer 41

PART NUMBERS MAINTENANCE AND SCHEMATICS NOTES GUIDE DATE TYPE OF SERVICE PART NUMBER 4 Spraymaster EP-70 Plural Component Sprayer

PART NUMBERS MAINTENANCE AND SCHEMATICS NOTES GUIDE DATE TYPE OF SERVICE PART NUMBER Spraymaster EP-70 Plural Component Sprayer 43

40+ NATIONWIDE SHIPPING LOCATIONS GLOBAL HEADQUARTERS 345 East Locust Street Davenport, IA 5803 ph: 800.BLAST.IT (800.5.7848) ph: 563.34.519 fax: 563.34.658 REGIONAL BRANCH OFFICES Iowa Davenport Louisiana Gonzales Harvey Lafayette Ohio Youngstown Texas Beaumont Corpus Christi Deer Park Marco Regional Branch Offices and Shipping Locations Direct Shipping Locations ABRASIVES BLASTING COATING DUST COLLECTORS ENGINEERED SYSTEMS RENTAL SAFETY SERVICE, REPAIR, & MODERNIZATION VACUUMS CONTACT MARCO 800.BLAST.IT (800.5.7848) 563.34.519 FAX: 563.34.658 WWW.MARCO.US SALES@MARCO.US Marco and Spraymaster are registered trademarks of Marco Group International. All other brand names or marks are used for identification purposes and are trademarks of their respective owners. Literature #06M565_3/10/17