ROTARY MIXER MODELS 6100 AND 8100 OPERATOR S MANUAL AND 2008-03-03 PARTS LIST
VALMETAL INC. ROTARY MIXER WARRANTY Valmetal Incorporated (Valmetal) warrants new Rotary Mixer to be free from defects in material and workmanship, under normal use and service. Obligation under this warranty shall extend for a period of 1 year (12 months) following the date of delivery to the original purchaser and shall be limited to replacement or repair at Valmetal s choice of any parts found to be defective upon inspection by Valmetal. WARRANTY CLAIMS The purchaser claiming under this warranty shall submit a warranty claim in the prescribed form to Valmetal or an Authorized Dealer, for inspection by an authorized company representative. LIMITATIONS OF LIABILITY This warranty is expressly in lieu of all other warranties expressed or implied and all other obligations or liabilities on Valmetal s part of any kind or character, including liabilities for alleged representations or negligence. We neither assume nor authorize any other person to assume on our behalf, any liability in connection with the subsequent sale of the Rotary Mixer. This warranty shall not apply to any Rotary Mixer which has been altered outside the factory in any way if, according to Valmetal, the alterations affected the Rotary Mixer operation and reliability, or if the mixer has been subject to misuse or accident. This warranty does not apply to parts that are under warranty by the original manufacturer and for which service can be obtained directly through authorized service centers. No warranty is extended to regular service items such as lubricants, paint, knives and the like. OPERATOR S MANUAL The Purchaser acknowledges having received training on safe operation of the Rotary Mixer and further acknowledges that Valmetal does not assume any liability resulting from the operation of the mixer in any manner other than described in the Operator s Manual supplied at the time of purchase. INSPECTION PROCEDURE Fasteners tight V-belts and chains adjusted All drives turn freely Machine lubricated All safety decals installed Guards and shields installed and secured Operating and safety instructions reviewed with customer WARRANTY VOID IF NOT REGISTERED
SERIAL NUMBER LOCATION Always state the serial number of your Valmetal Rotary Mixer when ordering parts or requesting service or other information. The serial number plate is located where indicated. Please mark the number in the space provided for easy reference. MODEL TYPE: SERIAL NUMBER:
Contents SECTION 1 INTRODUCTION... 1 SECTION 2 SAFETY... 2 2.1 GENERAL SAFETY... 3 2.2 OPERATING SAFETY... 4 2.3 MAINTENANCE SAFETY... 4 2.4 ELECTRICAL SAFETY... 5 2.5 INSTALLATION SAFETY... 5 2.6 STORAGE SAFETY... 5 2.7 SAFETY DECALS... 5 2.8 SIGN-OFF FROM... 6 SECTION 3 SAFETY DECALS LOCATION... 7 SECTION 4 OPERATION... 10 4.1 TO THE NEW OPERATOR OR OWNER... 10 4.2 MACHINE COMPONENTS... 11 4.3 BREAK-IN... 12 4.4 PRE-OPERATION CHECKLIST... 12 4.5 OPERATING... 13 4.5.1 OPERATIONAL HINTS... 13 4.5.2 LOADING BALES... 13 4.5.3 LOADING SEQUENCE... 13 4.5.4 UNLOADING... 13 4.5.5 CUTTING KNIVES... 13 SECTION 5 SERVICE AND MAINTENANCE... 5.1 SERVICE... 5.1.1 FLUIDS AND LUBRICANTS... 5.1.2 GREASING... 5.1.3 LUBRICATING... 15 5.1.4 ADJUSTING ROLLER CHAINS... 16 5.2 MAINTENANCE... 17 5.3 SERVICE RECORD... 18 SECTION 6 SPECIFICATIONS... 19 6.1 BOLT TORQUE... 19 14 14 14 14
SECTION 1 INTRODUCTION Congratulations on your choice of a ValMetal Rotary Mixer to complement your farming operation. This equipment has been designed and manufactured to meet the needs of a discriminating buyer for the efficient mixing required by T.M.R. Safe, efficient and trouble free operation of your ValMetal Rotary mixer requires that you and anyone else who will be operating or maintaining the Machine, read and understand the Safety, Operation, Maintenance informations contained in the Operator's Manual. This manual covers the Models 6100 and 8100 manufactured by ValMetal. Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your ValMetal Dealer or Distributor if you need assistance or information. OPERATOR ORIENTATION - In this manual, the front side is the unloading side and rear is the opposite side. Right and left follow from this. 1
SECTION 2 SAFETY SAFETY ALERT SYMBOL This Safety Alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The Safety Alert symbol identifies important safety messages on the Valmetal Rotary Mixer and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message. Why is SAFETY important to you? 3 Big Reasons Accidents Disable and Kill Accidents Cost Accidents Can be avoided Note the use of the signal words DAN- GER, WARNING and CAUTION with the safety messages. The appropriate signal word for each message has been selected using the following guide-lines: SIGNAL WORDS: DANGER - CAUTION - An immediate and specific hazard which WILL result in severe personal injury or death if the proper precautions are not taken. A specific hazard or unsafe practice which COULD result in severe personal injury or death if proper precautions are not taken. WARNING - Unsafe practices which COULD result in personal injury if proper practices are not taken, or as a reminder of good safety practices. 2
IMPORTANT 2.1 GENERAL SAFETY YOU are responsible for the SAFE operation and maintenance of your ValMetal Rotary Mixer. YOU must ensure that you and anyone else who is going to operate, maintain or work around the machine be familiar with the operating and maintenance procedures and related SAFETY information contained in this manual. Remember, YOU are the key to safety. Good safety practices not only protect you but also the people around you. Make these practices a working part of your safety program. Be certain that EVERYONE operating this equipment is familiar with the recommended operating and maintenance procedures and follows all the safety precautions. Most accidents can be prevented. Do not risk injury or death by ignoring good safety practices. Mixer owners must give operating instructions to operators or employees before allowing them to operate the machine, and at least annually thereafter per OSHA regulation 1928.57. The most important safety device on this equipment is a SAFE operator. It is the operator's responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow these. All accidents can be avoided. A person who has not read and understood all operating and safety instructions is not qualified to operate the machine. An untrained operator exposes himself and bystanders to possible serious injury or death. Do not modify the equipment in any way. Unauthorized modification may impair the function and/or safety and could affect the Iife of the machine. Think SAFETY! Work SAFELY! 1. Read and understand the Operator's Manual and all safety signs before operating, maintaining or adjusting the Rotary Mixer. 2. Have a first-aid kit available for use should the need arise and know how to use it. 3. Have a fire extinguisher available for use should the need arise and know how to use it. 4. Wear appropriate protective gear. This list includes but is not limited to: - A hard hat - Protective shoes with slip resistant soles - Protective glasses or goggles - Heavy gloves - Wet weather gear - Hearing protection - Respirator or filter mask 5. Install and secure all guards before starting. 6. Have only a certified electrician connect power to the unit. 7. Know the location and function of the master electrical shut-down should the need arise. 8. Turn OFF motor, lock out power at master power panel and wait for all moving parts to stop before servicing, maintaining, repairing, adjusting or unplugging. 9. Clear the area of people, especially small children, before starting the unit. 10. Do not permit children to play on or around the Mixer, even when not in use 11. Review all safety related items annually with all personnel who will be operating or maintaining the Mixer. 3
2.2 OPERATING SAFETY The Rotary Mixer moving parts could cause death or severe injury to persons coming in contact with these parts. To help avoid serious accidents, the following guidelines should always be followed. 1. Read and understand the Operator's Manual and all safety signs before operating, servicing, adjusting, repairing, unplugging or filling. 2. Be sure all safety shields are in good condition and properly installed before operating. 3. Never climb onto Mixer or place hands in any opening when a motor is running. 4. Before starting your Rotary mixer, make sure that no one is inside the tub. Never allow anyone to climb over or near the top of the mixer while it is in operation. The rotor will sever resulting in death or severe injury to anyone who should come in contact with the rotor while the machine is in operation. 5. Do not allow inexperienced or unqualified persons to operate the mixer. Keep bystanders away from equipment while it is in operation. Keep children a safe distance away. Operators of the Rotary Mixer must use common sense at all times. 6. Do not wear loose or floppy clothing while operating the Rotary Mixer. Loose clothing may become entangled in moving parts or moving machinery and cause severe injury or death. 7. Should a problem occur during operation of the mixer, turn OFF motor, lock out power at master power panel and wait for all moving parts to stop before servicing, adjusting or repairing. 11. Never operate machine with a cracked, bent, missing or broken knife. 12. Review safety instructions with all operators annually. 2.3 MAINTENANCE SAFETY 1. Follow ALL the operating, maintenance and safety informations in the manual. 2. Follow good Shop Practices - Keep service area clean and dry. - Be sure electrical outlets and tools are properly grounded - Use adequate light for the job at hand 3. Always turn OFF motor, lock out power at master power panel and wait for all moving parts to stop before servicing, maintaining, repairing, adjusting or unplugging. 4. If work must be performed inside the mixer, put a protective cover over the knives. 5. Use caution when stepping inside the tub, floor is not flat and very slippery. 6. Keep hands, feet, hair and clothing away from moving and/or rotating parts. 7. Never wear ill-fitting, baggy or frayed clothing when working around or on any of the drive system components. 8. Know the location and function of the master electrical shut-down should the need arise. 9. Use caution when working around the discharge area. Never reach in, around, or over the discharge door(s). Never place hands in any opening when in operation. 10. Never hand feed materials into mixer while it is running. Rotor may grab hands or clothing, causing severe injury. 4
2.4 ELECTRICAL SAFETY 1. Have a qualified electrician connect power to the machine. 2. Keep electrical wires and connections in good repair. 3. Maintain a dry working area. 2.5 INSTALLATION SAFETY 1. Use only a hoist, crane or forklift with sufficient lifting capacity and stability to handle the machine. 2. Have 2 men available to maneuver the unit when lifting, moving or installing. 3. Have a qualified electrician connect power to the machine. 2.6 STORAGE SAFETY 1. Store the Rotary Mixer on a firm, level surface 2. Store away from areas of human activity. 3. Do not permit children to play on or around the stored machine. 2.7 SAFETY DECALS 1. Keep safety decals and signs clean and readable at all times. 2. Replace safety decals and signs that are missing or have become illegible. 3. Replaced parts that displayed a safety sign should also display the current sign. 4. Safety decals or signs are available from your Dealer Parts Department or the factory. How to install Safety DecaIs : * Be sure that the installation area is clean and dry. * Decide on the exact position before you remove the backing paper. * Remove the smallest portion of the split backing paper. * Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place. * Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place. * Small air pockets can be pierced with a pin and smoothed out using the piece of decal backing paper. 5
2.8 SIGN-OFF FORM ValMetal inc. follows the general Safety Standards specified by the Society of Automotive Engineers (SAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the Rotary Mixer must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual. Do not operate or allow anyone else to operate this equipment until such information has been reviewed. Annually review this information. Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment. We feel that an untrained operator is unqualified to operate this machine. A sign-off sheet is provided for your record keeping to show that all personnel who will be working with the equipment have read and understand the information in the Operator's Manual and have been instructed in the operation of the equipment. SIGN-OFF FORM DATE EMPLOYEE'S SIGNATURE EMPLOYER'S SIGNATURE 6
SECTION 3 SAFETY DECALS LOCATION The types of decals and locations on the equipment are shown in the illustration below. Good safety requires that you familiarize yourself with the various Safety Decals, the type of warning and the area, particular function related to that area, that requires your SAFETY AWARENESS. Think SAFETY! Work SAFELY! REMEMBER - If Safety Decals have been damaged, removed, become illegible or parts replaced without decals, new decals must be applied. New decals are available from your authorized dealer. 7
The types of decals and locations on the equipment are shown in the illustration below. Good safety requires that you familiarize yourself with the various Safety Decals, the type of warning and the area, particular function related to that area, that requires your SAFETY AWARENESS. Think SAFETY! Work SAFELY! REMEMBER - If Safety Decals have been damaged, removed, become illegible or parts replaced without decals, new decals must be applied. New decals are available from your authorized dealer. 8
The types of decals and locations on the equipment are shown in the illustration below. Good safety requires that you familiarize yourself with the various Safety Decals, the type of warning and the area, particular function related to that area, that requires your SAFETY AWARENESS. Think SAFETY! Work SAFELY! REMEMBER - If Safety Decals have been damaged, removed, become illegible or parts replaced without decals, new decals must be applied. New decals are available from your authorized dealer. 9
SECTION 4 OPERATION OPERATING SAFETY 1. Read and understand the Operator's Manual and all safety signs before operating, servicing, adjusting, repairing, unplugging or filling. 2. Be sure all safety shields are in good condition and properly installed before operating. 3. Never climb onto Mixer or place hands in any opening when a motor is running. 4. Before starting your Rotary mixer, make sure that no one is inside the tub. Never allow anyone to climb over or near the top of the mixer while it is in operation. 5. Do not allow inexperienced or unqualified persons to operate the mixer. Keep bystanders away from equipment while it is in operation. Keep children a safe distance away. Operators of the Rotary Mixer must use common sense at all times. 4.1 TO THE NEW OPERATOR OR OWNER It is the responsibility of the owner or operator to read this manual and to train all other operators before they start working with the machine. Follow all safety instructions exactly. Safety is everyone's business. By following recommended procedures, a safe working environments is provided for the operator, bystanders and the area around the worksite. Untrained operators are not qualified to operate this machine. Many features incorporated into this machine are the result of suggestions made by customers like you. Read this manual carefully to learn how to operate the machine safely and how to set it to provide maximum efficiency. By following the operating instructions in conjunction with a good maintenance program, your Rotary Mixer will provide many years of trouble-free service. 6. Do not wear loose or floppy clothing while operating the Rotary Mixer. 7. Should a problem occur during operation of the mixer, turn OFF motor, lock out power at master power panel and wait for all moving parts to stop before servicing, adjusting or repairing. 8. Know the location and function of the master electrical shut-down should the need arise. 9. Use caution when working around the discharge area. Never reach in, around, or over the discharge door(s). Never place hands in any opening when in operation. 10. Never hand feed materials into mixer while it is running. 11. Never operate machine with a cracked, bent, missing or broken knife. 12. Review safety instructions with all operators annually. 10
4.2 MACHINE COMPONENTS CAUTION! Some guards are shown removed for illustrative purposes only. Never operate with guards removed. A Electric drive unit B Auxiliary shaft C Output shaft D PTO shaft E Input shaft F Knife G Rotor H Rotor arm I Rubber band J Auger K Mixer box extension L Mixer box M Electric door opening system (option) N Discharge door O Discharge chute P Weight bar Fig. 1 Machine components 11
4.3 BREAK-IN Although there are no operational restrictions on the Mixer when it is used for the first time, it is recommended that the following mechanical items be checked: A. After operating for I hour 1. Check the alignment of the pulleys and sprockets. Align as required. 2. Check the tension of the belts and roller chains. Tension as required. 3. Retorque all fasteners and hardware. B. After operating for 10 hours 1. Check the alignment of pulleys, sprockets and tension of belts and chains. Align and tension as required. 2. Retorque all fasteners and hardware. 3. Go to the normal servicing and maintenance schedule as defined in the Maintenance Section. 4.4 PRE-OPERATION CHECK LIST Efficient and safe operation of the Valmetal Rotary Mixer requires that each operator reads and understands the operating procedures and all related safety precautions outlined in this section. A pre-operation checklist is provided for the operator. It is important to follow this checklist in order to ensure personal safety and the good mechanical condition of the machine. Before operating the Rotary Mixer and each time thereafter, the following areas should be checked off: 1. Lubricate the machine per the schedule outlined in the Maintenance Section. 2. Check the tension and alignment of all v-belts and chains. Tension and align as required. 3. Check for entangled material in any of the rotor, auger or drive components. 4. Check that all bearings turn freely. 5. Check that all electrical wires and connections are in good condition and tight. 6. Make sure that the mixer is sitting level and that the electronic scale is calibrated. 7. Make sure all guards and shields are in place, secured and functioning as designed. 12
4.5 OPERATING 4.5.1 OPERATIONAL HINTS Although the mixer is simple and easy to operate, there are some basic rules and steps to follow to achieve top mixing performance. It may be necessary to make some trial loads before the ideal mixture is achieved. 4.5.2 LOADING BALES Note: Make sure no twines from bale are put into the tub. Attention: One small bale can be dropped at a time but large square or round bales must be divided and fed gradually. It is very important that dry forages are coarsely cut first, than the other ingredients can be added while the mixer is running. 4.5.4 UNLOADING Avoid stopping the Rotary Mixer when fully loaded. It is recommended to unload the mixed ration immediately after mixing. A fully loaded tub left sitting for a long period of time will allow the mixed ration to settle in the tub, on the rotor and on the auger. It will take more horse power and cause more stress on the mixer drive mechanisms. 4.5.5 CUTTING KNIVES The quantity and location of knives that come standard with the mixer are what we think is the best cutting action with a minimum of horsepower requirements. Removing knives will decrease the speed of cutting action and reduce the horsepower requirements. The long stem forages will continue to be cut as other materials are added and mixed. 4.5.3 LOADING SEQUENCE The loading sequence may vary but typical sequence would be : 1- Long stem hay 2- Haylage 3- Corn silage 4- Small quantity ingredients (minerals, proteins, etc.) 5- Grains, wet and dry ingredients 6- Water or any other liquid ingredients As a rule of thumb, when all ingredients are added, allow a final mix time of 3 to 7 minutes. You may have to make some tries to find the best loading sequence for your own situation. 13
SECTION 5 SERVICE AND MAINTENANCE MAINTENANCE SAFETY 1. Follow ALL the operating, maintenance and safety information in the manual. 2. Turn off motor, lock out power source and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. 3. Follow good shop practices - Keep service area clean and dry. - Be sure electrical outlets and tools are properly grounded. - Use adequate light for the job at hand. 4. Make sure all guards are in place and properly secured when maintenance work is completed. 5. Never wear ill-fitting, baggy or frayed clothing when working around or on any of the drive system components. 6. Never climb onto the machine when a motor is running. Keep others away. 7. Keep hands, feet, hair and clothing away from moving or rotating parts. 8. Clear the area of bystanders, especially small children, when carrying out any maintenance and repairs or making any adjustment. 5.1 SERVICE 5.1.1 FLUIDS AND LUBRICANTS 1. Grease: Use an SAE multi purpose high temperature grease with extreme pressure (EP) performance or SAE multi purpose lithium base grease. 2. Gearbox Oil: Use an SAE 80/90 or SAE 70/80 gear oil for all operating conditions. 3. Storing Lubricants: Your machine can operate at top efficiency only if clean lubricants are used. Use clean containers to handle all lubricants. Store them in an area protected from dust, moisture and other contaminants. 5.1.2 GREASING Refer to Section 5.1.1 for recommended grease. Use a Maintenance Checklist to keep a record of all scheduled maintenance. 1. Use only a hand-held grease gun for all greasing. Air powered greasing systems can damage the seals on bearings and lead to early bearing failure. 2. Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit. 3. Replace and repair broken fittings immediately. 4. If fittings will not take grease, remove and clean thoroughly. Replace if necessary. 5. Pump the grease slowly until a slight film of grease appears around the bearing seal. 14
5.1.3 LUBRICATING 1. Use the maintenance record provided in section 5.3 to keep a record of all scheduled maintenance. 2. Lubricate the drive line on the electric drive unit every 8 to 10 hours. See figure 2: - 2 bearings on the jack shaft; - 2 grease fittings; - 2 universal joints on the PTO shaft; 3. Lubricate the chain drive system as shown on figure 4: - 2 bearings on the input shaft every 8 to 10 hours ; - One bearing at the end of the rotor and one at the end of the auger weekly; - Lubricate chains monthly. Use open gear lubricant, Gear Glid TM or equivalent. 4. Lubricate 3 bearings on the door opening shaft monthly (see figure 3). 5. Lubricate the rotor and auger bearings one on each side of the ladder weekly (figure 3). Fig. 3 Door opening shaft bearing and rotor and auger bearings CAUTION! Guards are shown removed for illustrative purposes only. Never operate with guards removed. Fig. 2 Electric drive unit 15
5.1.4 ADJUSTING ROLLER CHAINS Both roller chains have spring loaded idler that should be checked weekly. The spring coil spacing should be 1/8 inch (3 mm). If the spacing is less, adjust the tension. 1. Adjust the turnbuckle to the right coil spacing. 2. If the chain is too loose, shorten the chain by removing a link from the chain or replace the entire chain (see figure 5). Link plate Cotter pin Offset link Connector link 3. Re-adjust tension and install and secure guards before resuming work. Fig. 5 Removing link CAUTION! Guards are shown removed for illustrative purposes only. Never operate with guards removed. Fig. 4 Chain drive system 16
5.2 MAINTENANCE IMPORTANT NOTICES : - Verify all safety guards regularly. Replace all damaged or missing shield immediately. - Keep all safety decals clean. Replace if removed or not readable. - Inspect knife bolts regularly, make sure they are tight. - Inspect rotor rubbers. Cuts made by knives should be straight. If not, check knives. 5.2.2 BELTS TENSION MAINTENANCE PROCEDURE 1. If only the motor(s) belts have to be tighten, loosen the motor bolts and move the motor(s) back (see step 2 above). 2. If drive line belts must be tighten, loosen the motor(s) bolts and tighteners and follow the initial belts tension procedure described above. The principle is to keep the auxiliary shaft parallel to avoid premature wear of the belts and undue axial tension on the auxiliary shaft. - Knives must be replaced when the break-up and cutting time of long stems materials get longer and that there is an increase in horse-power requirement. - If a welding job has to be performed on the mixer, ALWAYS disconnect the power cords from scale indicator. Always ground the welding machine to the part to be welded to avoid electrical current to pass through bearings, chains, gearbox or scale weigh bars. 5.2.1 INITIAL BELTS TENSION PROCEDURE 1. Tension drive line (PTO) belts first. Make sure to keep the auxiliary shaft parallel to the frame, alterning between the two adjusting screw. With a measuring tape, verify the distance between the plate and the frame. 2. The motor(s) belts should be tensioned only by moving the motor(s) back with the help of the tightener(s) attach to the motor(s) mount(s) in order to keep the auxiliary shaft parallel. 3. Tighten the motor bolts and secure all the safety shields. 4. After break-in, 4 to 10 hours of operation, check the alignment of the pulleys and tension of the belts, align and tension if necessary, following the procedure below. 17
5.3 SERVICE RECORD See Lubrication and Maintenance sections for details of service. Copy this page to continue record. ACTION CODE: : CHECK G : GREASE L : LUBRICATE 18
SECTION 6 SPECIFICATIONS 6.1 BOLT TORQUE CHECKING BOLT TORQUE The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware with the same strength bolt. ENGLISH TORQUE SPECIFICATIONS METRIC TORQUE SPECIFICATIONS Torque figures indicated above are valid for non-greased or non-oiled threads and heads unless otherwise specified. Therefore, do not grease or oil bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by 5%. * Torque value for bolts and capscrews are identified by their head markings. 19
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ROTARY MIXER MODELS 6100 & 8100 PARTS LIST Rotary Mixer Revised 2008-03-03 21
ELECTRIC DRIVE UNIT REF. PART NO. DESCRIPTION 1 47-300 Drive unit frame 2 47-300-4 Motor plate 3 47-300-3 Motor bracket 4 15-132-9 Threaded rod 1/2 x 6 5 Motor 6 41-2B40-SH Pulley 2B40 x SH (motor 7 1/2 & 10 HP) 41-4B40-SD Pulley 4B40 x SD (motor 20 & 25 HP) 7 41-SH-1.125 Hub SH x 1 1/8 (motor 7 1/2 HP) 41-SH-1.375 Hub SH x 1 3/8 (motor 10 HP) 41-SD-1.625 Hub SD x 1 5/8 (motor 20 HP) 41-SD-1.875 Hub SD x 1 7/8 (motor 25 HP) 8 42-B68 V-belt B-68 (m. 6100) (7 1/2 & 10 HP) 42-B68 V-belt B-68 (m. 8100) (7 1/2 & 10 HP) 42-B68 V-belt B-68 (m. 6100) (20 & 25 HP) 42-B78 V-belt B-78 (m. 8100) (20 & 25 HP) 9 42-B52 V-belt B-52 (m. 6100) (7 1/2 & 10 HP) 42-B68 V-belt B-68 (m. 8100) (7 1/2 & 10 HP) 10 41-4B124-SK Pulley 4B124 x SK (mod. 6100) 41-4B184-SF Pulley 4B184 x SF (mod. 8100) 11 41-SK-1.50 Hub SK x 1 1/2 (mod. 6100) 41-SF-1.5 Hub SF x 1 1/2 (mod. 8100) 12 47-302 Lower guard 13 47-303 Upper guard 14 47-301-05 Guard bracket 15 47-306 Jack shaft plate REF. PART NO. DESCRIPTION 16 47-307 Bolt 5/8 x 5 full thread 17 40-UCP308-24 Bearing 1 1/2 18 47-300-18 Auxiliary shaft 19 47-301-02B Jack shaft guard 20 41-4B40-SD Pulley 4B40 x SD (mod. 6100) 41-5-5V6.30-SK Pulley 5-5V6.30 x SK (mod. 8100) 21 41-SD-1.5 Hub SD x 1 1/2 (mod. 6100) 41-SK-1.50 Hub SK x 1 1/2 (mod. 8100) 22 42-B90 V-belt B-90 (mod. 6100) 42-5V1000 V-belt 5V-1000 (mod. 8100) 23 41-4B184-SF Pulley 4B184 x SF (mod. 6100) 41-5-5V21.2-F Pulley 5-5V21.2 x F (mod. 8100) 24 41-SF-2 Hub SF x 2 (mod. 6100) 41-F-2 Hub F x 2 (mod. 8100) 25 40-UCF211-32 Bearing 2 26 47-300-11 Output shaft 2 27 47-304 Output guard 28 47-305 PTO guard 29 17A55-0230 PTO adaptor complete 30 99-004 Key 1/2 x 4 31 99-011 Key 1/2 x 2 32 06A41-0905 Key 3/8 x 2 33 47-176-21 Hinge pin 34 45-PTO-T60-36 PTO shaft 35 47-308 Drive unit support 36 01C65-0029 Bushing 1 1/2" 22 Rotary Mixer Revised 2008-11-18
DRIVE SYSTEM REF. PART NO. DESCRIPTION 1 47-546 Input shaft bracket 2 47-148 Chain tightener 3 47-549-1 Tightener pin 4 01C69-0159 Cotter pin 3/16 x 1 1/2 5 47-547-1 Pin 6 17A55-0230 PTO shaft adaptor complete 7 40-UCF311-32 Bearing 2 8 60-100B15-2 Sprocket 100B15 x 2 9 47-546-2 Input shaft 2 10 99-006 Key 1/2 x 2 1/2 11 99-004 Key 1/2 x 4 12 13C85-0029 Spring 13 99-515 Turnbuckle 3/8 14 38-227 Roller UHMW 15 01C17-0477 Hex. bolt 3/4 x 4 16 60-100-197.5 Chain 100 x 197 1/2 compl. (m. 6100) 60-100-248.75 Chain 100 x 248 3/4 compl. (m. 8100) 17 47-131 Sprocket 100X54 18 47-229 Flanged sprocket 140X12 19 01C24-0025 Hex. bolt 1 x 3 1/4 gr. 5 REF. PART NO. DESCRIPTION 20 60-140-192.5 Chain 140 x 192 1/2 compl. (m. 6100) 60-140-243.25 Chain 140 x 243 1/4 compl. (m. 8100) 21 47-132 Sprocket 140X96 (mod. 6100) 47-032 Sprocket 140X120 (mod. 8100) 22 01C24-0025 Hex bolt 1 x 3 1/4 gr. 5 23 38-239-1 Tension roller arm 24 38-239 Tension roller arm 25 47-133 Spacer 3 7/16 26 01C33-0408 Hex. bolt 5/8 x 5 1/2 gr. 8 27 47-116 Bearing support 28 47-117-1 Shim 11 GA 29 47-103 Crossmember (mod. 6100) 47-003 Crossmember (mod. 8100) 30 40-SFB1000NEX Bearing 2 3/4 31 Spacer 32 47-307-02 End washer 33 01C17-0247 Hex. bolt 1/2 x 1 34 40-P2BE212R Bearing 2 3/4 35 47-117 Reinforcing plate 36 01C24-0015 Hex. bolt 5/8 x 10 gr. 5 Rotary Mixer Revised 2010-01-06 23
ROTOR & AUGER REF. PART NO. DESCRIPTION 1 47-120 Rotor shaft 2 47-107 Acces door 3 47-118 Rotor seal 4 47-119 Rotor seal plate 5 40-UCF214-44 Bearing 2 3/4 6 Spacer 7 47-307-02 End washer 8 01C17-0247 Hex. bolt 1/2 x 1 9 47-236 Idle end paddle (mod. 6100) 47-036 Idle end paddle (mod. 8100) 10 47-235 Drive end paddle (mod. 6100) 47-035 Drive end paddle (mod. 8100) 11 47-135-4 Rubber band 12 47-135-5 Rubber band reinforcement 13 01C17-0469 Hex. bolt 3/4 x 2 1/2 14 01C17-0398 Hex. bolt 5/8 x 2 1/2 REF. PART NO. DESCRIPTION 15 47-120-6 Wedge 60 o 16 47-120-5 Wedge 120 o 17 47-122 Acces plate 11 5/8 18 47-101-8 Tub liner (mod. 6100) 47-008 Tub liner (mod. 8100) 19 37-100-6 Liner bracket 20 47-500 Knife 21 01C07-0110 Carriage bolt 3/8 x 1 1/4 gr. 5 22 47-101-13 Trough liner 23 47-115 Auger 24 47-101-65 Auger seal protector (drive end) 25 47-101-66 Auger seal (drive end) 26 47-101-64 Auger seal plate (drive end) 27 47-114 Auger seal plate (idle end) 28 47-113 Auger seal (idle end) 29 47-123 Acces plate 9 5/8 24 Rotary Mixer Revised 2010-01-06
MIXER BOX REF. PART NO. DESCRIPTION 1 47-101 Mixer box (mod. 6100) 47-001 Mixer box (mod. 8100) 2 47-912 Guard angle 3 47-914 Guard support bracket 4 47-913 Guard support (mod. 6100) 47-013 Guard support (mod. 8100) 5 47-907 Lower left guard (mod. 6100) 47-207 Lower left guard (mod. 8100) 6 47-908 Lower right guard (mod. 6100) 47-206 Lower right guard (mod. 8100) 7 47-911 Left guard (mod. 6100) 47-900 Left guard (mod. 8100) 8 47-909 Right guard (mod. 6100) 47-210 Right guard (mod. 8100) REF. PART NO. DESCRIPTION 9 01232487 Handle 10 37-100-28-2 Lock 11 99-2023 Rubber door latch 12 47-305 PTO guard 13 47-109 Left extension (mod. 6100) 47-209 Left extension (mod. 8100) 14 47-110 Rear left extension 15 47-111 Rear right extension 16 47-108 Right extension (mod. 6100) 47-208 Right extension (mod. 8100) 17 47-101-43 Rubber extension 18 97-7500 Weight bar 7500 lbs 19 47-180 Ladder (mod. 6100) 47-280 Ladder (mod. 8100) Rotary Mixer Revised 2008-03-03 25
DOOR OPENING SYSTEM REF. PART NO. DESCRIPTION 1 47-169 Unloading door 2 47-160 Door support 3 15-504 Gliding block 4 MC-843215-2 Shaft 5 99-385 Key 1/4 x 1 1/2 6 40-UCFL205-14 Bearing 7 MC-8432.30 Hub 1 1/8 8 60-10-HG-20-F Flanged gear 9 MC-8432-14-2 Locking pin 10 37-009 Door locking disk 11 37-010 Door opening wheel 12 47-268 Chute (includes 15) 13 47-269 Chute W/Magnet (includes 15) REF. PART NO. DESCRIPTION 14 47-270 Magnet 15 47-271 Chute side 16 45-CC60R-60 Gear box 17 CB-983-4 Gear box support 18 60-4016-.875 Half coupling 7/8 19 60-4016-2R Chain W/ C/L 20 60-4016-1 Half coupling 1 21 99-369 Key (included W/ 16) 22 99-276 Hex. bolt M10 x 20 23 37-057 Limit switch support 24 97-MJ7106 Limit switch 25 02C40-0003 RHMS M10 x 1 3/4 26 Rotary Mixer Revised 2010-04-20
VALMETAL INC. 230, BOUL. INDUSTRIEL ST-GERMAIN, QUEBEC CANADA, J0C 1K0 TEL: (819) 395-4282 FAX.: (819) 395-2030 www.valmetal.com info@valmetal.com PRINTED IN CANADA ISSUED DATE: 2008-03-03 PART NUMBER: 47-98-0001