BigDog Mowers Stout Parts Manual 00 South Ridge Road Hesston, Kansas 6706
Table of Contents General Information Service Literature.......................................... - Options Available From Your Dealer............................ - Using This Manual......................................... - Hardware Description Codes & Abbreviations.................... - Standard Torques.......................................... - Section Frame................................................... - Lights.................................................... - Engine Guard............................................. -6 Section Hydraulic System.......................................... - Transmission Assembly..................................... - Transmission Service Parts.................................. -6 Steering.................................................. -8 Steering Sub-Assembly..................................... -0 Brake................................................... - Section Wheel & Tire.............................................. - Front Tire Breakdown X 5................................ - Front Tire Breakdown X 6.5............................... -6 Drive Wheel Breakdown 0 X 0............................. -8 Drive Wheel Breakdown 0 X............................. -9 Section 5 Engine................................................... 5- Engine Service Parts........................................ 5-7 Fuel System.............................................. 5-8 Fuel System Service Parts.................................. 5-0 Section 6 Battery................................................... 6- Instrument Panel........................................... 6- Section 7 8" Service Deck.......................................... 7-8" Deck Pulleys & Spindles.................................. 7-8" Deck................................................. 7-6 5" Service Deck........................................... 7-8 5" Deck Pulleys & Spindles................................. 7-0 5" Deck................................................ 7-60" Service Deck......................................... 7-60" Deck Pulleys & Spindles................................ 7-6 60" Deck................................................ 7-8 Deck Lift................................................ 7-0 Deck Mounting Hardware................................... 7-999EX_08 c-
Section 8 Seat.................................................... 8- Seat Service Parts......................................... 8- ROPS Foldable.......................................... 8-6 c- 999EX_08
General Information This manual covers Big Dog Stout models 968EX, 959EX & 9556EX. Service Literature PART NO. DESCRIPTION 6058 OPERATOR S MANUAL 05EX WARRANTY STATEMENT 89 GENERAL SERVICE MANUAL Options Available From Your Dealer PART NO. DESCRIPTION 95 MULCH KIT 8" DECK 6 MULCH KIT 5" DECK 9 MULCH KIT 60" DECK 99679 -BAG CATCHER 8" DECK 99687 -BAG CATCHER 5" DECK 908 -BAG CATCHER 60" DECK 7 STEERING EXTENSION KIT 605 FLEX FORKS 65 CONTAINMENT KIT 8" DECK 655 CONTAINMENT KIT 5" DECK 656 CONTAINMENT KIT 60" DECK 087 SEAT SPRING KIT Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using This Manual This manual is part of a service package for the BigDog mowers. Use of this manual in conjunction with other Big- Dog mower and component manuals will provide the information necessary to service and maintain BigDog mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts. The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units. The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower. The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products. 999EX_08 -
Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION CB CARRIAGE BOLT MB MACHINE BUSHING CE CLEVIS PIN MS MACHINE SCREW CN CLIP NUT NT NUT CP COTTER PIN SC SELF TAPPING CAP SCREW CS CAP SCREW SH SOCKET HEAD CW CUP WASHER SB SHOULDER BOLT FDRW FENDER WASHER SS SET SCREW FW FLAT WASHER OD OUTSIDE DIAMETER HX HEX HEAD ID INSIDE DIAMETER LW LOCK WASHER Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS N-M SIZE FT-LBS N-M.50 8.. M.. 7 M..75 0 0 M5.5 6..8 8 65 M6 7.7 0..500 7 99 M8 8.5 5.56 05 M0 7 50.65 5 00 M 6 87.750 60 50 M 80 08.5.875 0 565 M6 60 5.00 65 850 M0 0 5 M 555 750-999EX_08
Section Frame................................................ - Lights................................................. - Engine Guard........................................... -6 999EX_08 -
Frame 5 7 7 6 9 8 8 0 9 8 6 7 6 6 5 0 0-999EX_08
Frame INDEX NO. PART NO. QTY. DESCRIPTION 560 8" FRAME (WITH DECALS & HARDWARE) 556 5" FRAME (WITH DECALS & HARDWARE) 556 60" FRAME (WITH DECALS & HARDWARE) 8089 8 /8-6 THREAD RIVET NUT 80885 5/6-8 THREAD RIVET NUT 6059 BIGDOG STOUT DECAL 5 78880 BUMPER 6 60507 BIGDOG DECAL 7 60099 /8-6 THREAD HEX RIVET NUT 8 60069 CN.-8 X.0 MAX THK 9 6007 DECK HEIGHT DECAL 0 7850 RS STEERING DECAL 600899 PUMP BELT WARNING DECAL 7988 FUEL INDICATOR DECAL 60099 TOW VALVE DECAL 600 HOT DECAL 5 60967 ENGINE COMPARTMENT DECAL 6 N/A SERIAL NO. / SPEC DECAL 7 7859 LS STEERING DECAL 8 777 MADE IN USA DECAL 9 6099 SAFE OPERATION DECAL 0 0595 GREASE FITTING STRAIGHT NOTES:. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement. 999EX_08 -
Lights 5 5 5 BOTTOM BB BOTTOM OF THE MOWER - 999EX_08
Lights INDEX NO. PART NO. QTY. DESCRIPTION 60500 LIGHT 6055 CS #8- X.500 PH TRX THREAD FORMING 6057 WIRE HARNESS 6007 PUSH BUTTON MOUNT 5 000 9 WIRE TIE NOTES: 999EX_08-5
Engine Guard 6 5 6 7 8 9 0-6 999EX_08
Engine Guard INDEX NO. PART NO. QTY. DESCRIPTION 5567 BUMPER (WITH DECAL) 988 ENGINE GUARD SCREEN 068 8 NT.-8 HX FLK ZNYC 065 8 CB.-8 X.75 FUL ZN 5 6058 BIGDOG DECAL 6 78866 PLASTIC WHEEL ASSEMBLY 7 67 FW.50 X.5 X.87 SPL 8 78567 NT.500- NL G5 9 05860 6 CS.75-6 X.5 HX G5 0 76795 6 FW.06 X.8 X.060 SAE 78708 CS.500- X.5 HX G5 76796 FW.5 X.06 X.090 SAE 0997 PLASTIC WHEEL 0599 NT.500- HX JAM ZNYC NOTES: 999EX_08-7
-8 999EX_08
Section Hydraulic System........................................ - Transmission Assembly................................... - Transmission Service Parts................................ -6 Steering............................................... -8 Steering Sub-Assembly.................................. -0 Brake................................................ - 999EX_08 -
Hydraulic System 5 5 6 7 6 7 8 7 9 TRANSMISSION ASSEMBLY 8 9 6 0 0-999EX_08
Hydraulic System INDEX NO. PART NO. QTY DESCRIPTION 0888 CS.-8 X.5 HX G5 70087 CS.-8 X.50 HX G5 7685 6 FW. X.687 X.05/.080H 605 BELT, A SEC, 67.6 EL 5 7079 FW.78 X.5 X.0 ZN 6 770867 BUSHING 7 05007 CS.65- X.75 HX G5 8 7887 IDLER PULLEY.00" OD 9 77 PUMP TENSIONER 0 0596 FW.760 X.65 X.08 ZNYC 6008 SB.750 X.00 SH.65-068 SPRING / COIL PL. 07 8 NT.-8 HX G5 ZNYC 60088 TOW LINK ROD 5 0855 CP.06D X.00 LG HML Z 6 05599 CS.50-0 X.75 HX G5 7 76855 FW.8 X.65 X.05/.080H 8 600759 OVERFLOW TANK (WITH CAP) 9 06855 NT.50-0 HX ZY NL 0 000 WIRE TIE 600767 OVERFLOW TANK CAP. Torque to 7 ft-lbs.. Torque to 00 ft-lbs. NOTES: 999EX_08 -
Transmission Assembly 5 6 7 8 9 0 8 7 7 6 5 7 6-999EX_08
Transmission Assembly INDEX NO. PART NO. QTY. DESCRIPTION 60 LS TRANSMISSION 60 RS TRANSMISSION 600880 HYDRAULIC FITTING, 5 DEG 6000 SPRING CLAMP 5 6008 OVERFLOW HOSE 6 07 NT.-8 HX G5 ZNYC 7 7685 FW. X.687 X.05/.080H 8 607 SPRING CLAMP 9 60055 OVERFLOW HOSE 0 609 FITTING, 90-9/6 SAE 789 BALL STUD 600 STEERING DAMPER 060 CS.75-6 X.00 G5 ZNYC 799 FW.06 X.00 X. HRD Z 5 600987 SPACER TUBE 6 606 CAP LOCK. Torque to 0 ft-lbs. NOTES: 999EX_08-5
Transmission Service Parts 7 0 9 5 6 8 INDEX NO. PART NO. QTY DESCRIPTION 609 FAN/PULLEY KIT 60097 RETAINING CLIP 60 BRAKE ARM 600976 OIL FILTER 5 6087 PUMP ARM & HARDWARE 6 6056 SPACER 7 60 -BOLT HUB KIT 8 600975 LS FILTER GUARD 60097 RS FILTER GUARD (NOT SHOWN) 9 6057 CHARGE COVER KIT (WITH O-RING) 0 60 O-RING NOTES: -6 999EX_08
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Steering STEERING SUB-ASSEMBLY 0 7 8 9 6 5 8 5 6 7-8 999EX_08
Steering INDEX NO. PART NO. QTY DESCRIPTION 789 LOCK COLLAR 0.757 ID 0655 NT.- HX NL ZN 7685 FW. X.687 X.05/.080H 60098 PUMP ROD 5 0056 CS.75-6 X.75 HX G5 6 70668 NT.75-6 HX JAM G5 Z 7 05599 CS.50-0 X.75 HX G5 8 76855 8 FW.8 X.65 X.05/.080H 9 08968 STEER TUBE SUPPORT 0 066 CS.-8 X.00 HX G5 695 PLATED PIVOT TUBE 09876 LW. INT-EXT TOOTH 07 NT.-8 HX G5 ZNYC 789 BALL STUD 5 097 NT.50-0 HX G5 ZNYC 6 6056 SPACER 7 05 NT.- HX ZNYC. Part of the Transmission Assembly. NOTES: 999EX_08-9
Steering Sub-Assembly 5 6 5 7 7 8 INDEX NO. PART NO. QTY. DESCRIPTION 7860 STEERING BAR GRIP 6087 STEERING BAR (WITH GRIP) 76795 FW.06 X.8 X.060 SAE 70578 6 CS.75-6 X.75 HX G5 5 086660 6 NT.75-6 NL G5 6 078 LEFT STEERING ARM (NOT SHOWN) 078 RIGHT STEERING ARM 7 770867 BUSHING 8 0788 LS STEER PIVOT (NOT SHOWN) 0787 RS STEER PIVOT NOTES: -0 999EX_08
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Brake STEERING ARM 7 9 8 8 0 5 6 9 8 7 MOWER FRAME 5 6 5 8 7 HYDRAULIC TRANSMISSION - 999EX_08
Brake INDEX NO. PART NO. QTY. DESCRIPTION 086660 NT.75-6 NL G5 76795 FW.06 X.8 X.060 SAE 60087 SWITCH 00508 CS.75-6 X.50 HX G5 Z 5 600 BRAKE ROD ASSEMBLY 6 0550 NT.75-6 HX G5 ZNY 7 0655 NT.- HX NL ZN 8 7685 8 FW. X.687 X.05/.080H 9 7659 BUSHING 0 0789 LS BRAKE BELL CRANK 0789 RS BRAKE BELL CRANK 080655 CS.75-6 X.50 HX G5 60099 SHORT BRAKE LINK ROD 60 SPRING 5 090 LS BRAKE SPRING LINK 090 RS BRAKE SPRING LINK (NOT SHOWN) 6 05599 CS.50-0 X.75 HX G5 7 0686 NT.50-0 HX FL LK ZNY 8 6005 OVERTRAVEL SPRING NOTES: 999EX_08 -
- 999EX_08
Section Wheel & Tire........................................... - Front Tire Breakdown X 5............................. - Front Tire Breakdown X 6.5............................ -6 Drive Wheel Breakdown 0 X 0.......................... -8 Drive Wheel Breakdown 0 X.......................... -9 999EX_08 -
Wheel & Tire 5 6 7 8 7 9-999EX_08
Wheel & Tire INDEX NO. PART NO. QTY DESCRIPTION 60550 TIRE/WHEEL ASSEMBLY 0 X 0-0 (8" MOWER) 6050 TIRE/WHEEL ASSEMBLY 0 X -0 (5" & 60" MOWERS) 875 BACKUP PLATE 06077 8 WHEEL NUT 70595 CS.500- X.5 HX G5 ZN 5 7976 FW.5 X.75 X.5 ZNY 6 67 FW.50 X.5 X.87 SPL ZN 7 78 BEARING 8 7860 SPACER 9 N/A FRONT TIRE ASSEMBLY. Torque to 65 75 ft-lbs. NOTES: 999EX_08 -
Front Tire Breakdown X 5 6 8 9 7 5-999EX_08
Front Tire Breakdown X 5 INDEX NO. PART NO. QTY. DESCRIPTION 900 FORK 7867 CS.750-0 X 8.00 HX G5 0596 FW.760 X.65 X.08 ZNYC 060 NT.750-0 HX ZY NL 5 60509 TIRE/WHEEL X 5.00 6 60509 TIRE X 5.00 7 7860 WHEEL BEARING 8 605050 WHEEL 6 X.5 (BLACK) 9 095 TIRE VALVE NOTES: 999EX_08-5
Front Tire Breakdown X 6.5 6 8 9 7 7 5-6 999EX_08
Front Tire Breakdown X 6.5 INDEX NO. PART NO. QTY DESCRIPTION 9075 FORK 075 CS.750-0 X 9.50 HX ZY 0596 FW.760 X.65 X.08 ZNYC 060 NT.750-0 HX ZY NL 5 60599 TIRE/WHEEL ASSY X 6.50 6 608 TIRE, X 6.50-6 SMOOTH 7 7860 WHEEL BEARING 8 60500 WHEEL, 6 X.50 (BLACK) 9 095 VALVE STEM NOTES: 999EX_08-7
Drive Wheel Breakdown 0 X 0 60550 TIRE/WHEEL ASSEMBLY (8" MOWER) INDEX NO. PART NO. QTY DESCRIPTION 6055 WHEEL 0 X 7 60068 TIRE 0 X 0 095 VALVE STEM NOTES: -8 999EX_08
Drive Wheel Breakdown 0 X 6050 TIRE/WHEEL ASSEMBLY (5" & 60" MOWERS) INDEX NO. PART NO. QTY DESCRIPTION 6077 WHEEL 0 X 8.5 608 TIRE 0 X -0 095 VALVE STEM NOTES: 999EX_08-9
-0 999EX_08
Section 5 Engine................................................ 5- Engine Service Parts..................................... 5-7 Fuel System............................................ 5-8 Fuel System Service Parts............................... 5-0 999EX_08 5-
Engine 5 6 7 8 9 5 6 0 7 8 9 5-999EX_08
Engine INDEX NO. PART NO. QTY. DESCRIPTION N/A KAWASAKI FR69V ENGINE N/A KAWASAKI FR70V ENGINE 07 7 NT.-8 HX G5 ZNYC 7685 0 FW. X.687 X.05/.080H 00098 LOOP CLAMP 5 080 CS.-8 X.75 HX G5 6 970 CABLE GUIDE 7 7056 CS M8 X.5 X 6 HX G0.9 8 6050 MUFFLER 9 065 CB.-8 X.75 FUL ZN 0 08969 MUFFLER SHIELD 066 CS.-8 X.00 HX G5 96 CLUTCH ANCHOR 000 WIRE TIE 795 CLUTCH HARNESS PIGTAIL 5 7999 PULLEY 6 77 KEY / SQ X 0.66 LG 7 6078K CLUTCH KIT 8 60680 FW.5 X. X.9 HRD 9 608 CS.7-0 X.5 HX G5 P85 NOTES:. Part of the wiring harness.. Supplied with the engine.. Torque the to 5 8 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.. Torque the nut to ft-lbs. 999EX_08 5-
Engine 0 5A FUSE PUR BLK 5 6 7 RED/BLK 8 9 0 5 5-999EX_08
Engine INDEX NO. PART NO. QTY DESCRIPTION 0 778 RED BATTERY CABLE BOOT 097 5 NT.50-0 HX G5 ZNYC 76855 7 FW.8 X.65 X.05/.080 HD ZN/YL 776 POSITIVE BATTERY CABLE 60 POSITIVE BATTERY CABLE 5 05599 CS.50-0 X.75 HX G5 6 055 NT #0- HX ZN 7 0087 STARTER SOLENOID 8 7965 OIL DRAIN VALVE 9 6006 NEGATIVE BATTERY CABLE 0 76795 FW.06 X.8 X.060 SAE 60580 CS.75-6 X.5 HX G5 P85 89 GROUND STRAP 09876 LW. INT-EXT TOOTH NOTES: 5. Torque to 0 5 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener. 999EX_08 5-5
Engine A 5 INDEX NO. PART NO. QTY DESCRIPTION 000 HOSE CLAMP 5 0588 8" /" FUEL LINE NOTES: FUEL & VAPOR LINE LENGTHS A 8" VALVE TO ENGINE (FUEL) 5-6 999EX_08
Engine Service Parts INDEX NO. PART NO. QTY. DESCRIPTION 60059 AIR FILTER 06878 IN-LINE FUEL FILTER 6058 OIL FILTER NOTES: 999EX_08 5-7
Fuel System A B 5 5 7 6 6 7 0 9 7 8 0 9 5 7 8 5-8 999EX_08
Fuel System INDEX NO. PART NO. QTY DESCRIPTION 607 LS FUEL TANK 607 RS FUEL TANK 77906 FUEL CAP,.5" 0588 6" /" FUEL LINE 5 000 HOSE CLAMP 6 080 CS.-8 X.75 HX G5 7 7685 FW. X.687 X.05/.080H 8 07 NT.-8 HX G5 ZNYC 9 0558 6 CS.75-6 X.75 HX G5 0 799 6 FW.06 X.00 X. HRD Z 75059 FUEL VALVE -WAY 00098 LOOP CLAMP 000 WIRE TIE NOTES: FUEL & VAPOR LINE LENGTHS A B " LEFT TANK TO VALVE (FUEL) " RIGHT TANK TO VALVE (FUEL). Torque to 7 ft-lbs. 999EX_08 5-9
Fuel System Service Parts INDEX NO. PART NO. QTY. DESCRIPTION 6057 SUCTION HOSE ASSY 9.5" 78595 GROMMET NOTES: 5-0 999EX_08
Section 6 Battery................................................ 6- Instrument Panel........................................ 6-999EX_08 6-
Battery 5 5 6 5 7 6 8 6-999EX_08
Battery INDEX NO. PART NO. QTY. DESCRIPTION 768 CS.-8 X.00 HX G5 7685 FW. X.687 X.05/.080H 87 BATTERY CLAMP STRAP 05599 CS.50-0 X.75 HX G5 5 09868 LW.50 INT-EXT TOOTH Z 6 097 NT.50-0 HX G5 ZNYC 7 778 RED BATTERY CABLE BOOT 8 796 GM.50 X. X.75 9 000 WIRE TIE (NOT SHOWN) NOTES: 999EX_08 6-
Instrument Panel 5 7 8 5A FUSE 6 5 0A FUSE 7 9 0 5 BLK ORG 6 7 6-999EX_08
Instrument Panel INDEX NO. PART NO. QTY. DESCRIPTION 60097 CHOKE CABLE 77676 PTO SWITCH 785808 KEY ASSEMBLY 05898 IGNITION SWITCH 5 0598 NT #0- HX NL ZN 6 600 WIRE HARNESS 7 60098 CB 0- X.50 ZYNC 8 550989 INSTRUMENT PANEL (WITH DECAL) 9 76966 HOUR METER 0 709 FW.9 X.50 X.08 ZNYC 60096 THROTTLE CABLE 05597 CS.50-0 X.50 HX G5 76855 FW.8 X.65 X.05/.080H 605 INSTRUMENT PANEL DECAL 5 000 8 WIRE TIE 6 6005 SEALED RELAY (WITH BRACKET) 7 05 CLUTCH CONNECTOR REPAIR KIT. Part of the wire harness. NOTES: 999EX_08 6-5
6-6 999EX_08
Section 7 8" Service Deck....................................... 7-8" Deck Pulleys & Spindles............................... 7-8" Deck.............................................. 7-6 5" Service Deck........................................ 7-8 5" Deck Pulleys & Spindles.............................. 7-0 5" Deck............................................. 7-60" Service Deck...................................... 7-60" Deck Pulleys & Spindles............................. 7-6 60" Deck............................................. 7-8 Deck Lift.............................................. 7-0 Deck Mounting Hardware................................ 7-999EX_08 7-
8" Service Deck 5 7 6 7-999EX_08
8" Service Deck INDEX NO. PART NO. QTY. DESCRIPTION 5500 8" DECK (WITH DECALS & HARDWARE) 60069 CN.-8 X.0 MAX THK 6087 DECK DANGERS DECAL 60 DANGER/OBJECTS DECAL 5 789 BELT ROUTING DECAL 6 606 DISCHARGE CHUTE DECAL 7 79976 8" DECK ID DECAL NOTES: 999EX_08 7-
8" Deck Pulleys & Spindles 7 6 5 9 8 6 5 0 7 9 7 0 7 6 7 8 5 7-999EX_08
8" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.65- X.50 HX G5 068 FW.656 X.00 X.078 ZNYC 7979 FW.650 X.5 X.8 ZNYC G5 7850 IDLER PULLEY 5.0" OD 5 09770 IDLER SLIDE 6 7899 CS.-8 X.5 FLT SH 7 6069 IDLER SLIDE UHMW 8 780 TENSION SPRING 9 598 CHAIN 0 70595 CS.500- X.5 HX G5 ZN 79860 FW.55 X.65 X.5 HD ZY 79689 DRIVE PULLEY 5.9 OP 0550 NT.75-6 HX G5 ZNY 76795 FW.06 X.8 X.060 SAE 5 0056 CS.75-6 X.75 HX G5 6 6080 SPINDLE ASSEMBLY 7 7685 8 FW. X.687 X.05/.080H 8 058776 NT.-8 HX ZY NL 9 07 NT.-8 HX G5 ZNYC 0 09 HEAVY DUTY PULLER 080 CS.-8 X.75 HX G5 78567 NT.500- HX G8 ZY NL 76796 6 FW.5 X.06 X.090 SAE 78866 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE) 5 0997 PLASTIC WHEEL 6 0599 NT.500- HX JAM ZNYC 7 78708 CS.500- X.5 HX G5. Torque to 7 ft-lbs. NOTES: 999EX_08 7-5
8" Deck 6 7 8 5 9 0 5 DISCHARGE CHUTE 9 0 7 8 FRONT WALL 5 6 7-6 999EX_08
8" Deck INDEX NO. PART NO. QTY. DESCRIPTION 77785 BELT, B 5.5" E 60985 LS PULLEY COVER 6098 RS PULLEY COVER 080 CS.-8 X.75 HX G5 5 797 FW. X.00 X. HRD Z 6 60806 DISCHARGE CHUTE 7 608 TORSION SPRING 8 608 CHUTE PIN 9 067 CHUTE BRACKET 0 9007 CHUTE ADAPTER PLATE 0595 CB.75-6 X.00 STD CD 086660 5 NT.75-6 HXZY NL 76795 FW.06 X.8 X.060 SAE 60 BLADE, 6.50"-L-F-CW 795757 BLADE, F6.50"-H-F-CW 7966 BLADE, 6.50"-MUL-F-CW 7966 BLADE, 6.50"-GAT-F-CW 79669 BLADE, 6.50"-CAT-F-CW 5 787 CW.6.5 X.87 PNT 6 7887 CS.65- X.5 HX G5 Z 7 058776 NT.-8 HXZY NL 8 999 "A" BLOWOUT BAFFLE 9 065 CB.-8 X.75 FUL ZN 0 7685 FW. X.687 X.05/.080H NOTES:. Torque to 8 ft-lbs.. Do not torque the nut; the discharge chute must pivot freely. 999EX_08 7-7
5" Service Deck 5 6 7-8 999EX_08
5" Service Deck INDEX NO. PART NO. QTY DESCRIPTION 550 5" DECK (WITH DECALS & HARDWARE) 789 BELT ROUTING DECAL 60 DANGER/OBJECTS DECAL 60069 CN.-8 X.0 MAX THK 5 60 DANGER/CHUTE DECAL 6 7997 5" DECK ID DECAL NOTES: 999EX_08 7-9
5" Deck Pulleys & Spindles 7 6 5 8 9 5 0 7 6 0 7 7 9 7 8 6 0 5 7-0 999EX_08
5" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.65- X.50 HX G5 068 FW.656 X.00 X.078 ZNYC 7979 FW.650 X.5 X.8 ZNYCG5 7850 IDLER PULLEY 5.00"OD 5 09770 IDLER SLIDE 6 780 TENSION SPRING 7 598 CHAIN 8 7899 CS.-8 X.5 FLT SH 9 6069 IDLER SLIDE UHMW 0 70595 CS.500- X.5 HX G5 ZN 79860 FW.55 X.65 X.5 HD ZY 786889 DRIVE PULLEY 5.68 OP 0550 NT.75-6 HX G5 ZNY 76795 FW.06 X.8 X.060 SAE 5 0056 CS.75-6 X.75 HX G5 6 6080 SPINDLE ASSEMBLY 7 7685 8 FW. X.687 X.05/.080H 8 058776 NT.-8 HX ZY NL 9 78567 NT.500- HX G8 ZY NL 0 78866 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE) 76796 6 FW.5 X.06 X.090 SAE 080 CS.-8 X.75 HX G5 09 HEAVY DUTY PULLER 07 NT.-8 HX G5 ZNYC 5 78708 CS.500- X.5 HX G5 6 0997 PLASTIC WHEEL 7 0599 NT.500- HX JAM ZNYC. Torque to 7 ft-lbs. NOTES: 999EX_08 7-
5" Deck 6 5 7 8 5 9 0 DISCHARGE CHUTE 9 0 5 7 8 FRONT WALL 6 7-999EX_08
5" Deck INDEX NO. PART NO. QTY. DESCRIPTION 78988 BELT, B 5" EL 6079 LS PULLEY COVER 6078 RS PULLEY COVER 080 CS.-8 X.75 HX G5 5 797 FW. X.00 X. HRD Z 6 60806 DISCHARGE CHUTE 7 608 TORSION SPRING 8 608 CHUTE PIN 9 067 CHUTE BRACKET 0 9007 CHUTE ADAPTER PLATE 0595 CB.75-6 X.00 STD CD 086660 5 NT.75-6 HXZY NL 76795 FW.06 X.8 X.060 SAE 60 BLADE, 8.50"-L-F-CW 797696 BLADE, F8.50"-H-F-CW 79770 BLADE, 8.50"-MUL-F-CW 7977 BLADE, 8.50"-GAT-F-CW 5 787 CW.6.5 X.87 PNT 6 7887 CS.65- X.5 HX G5 Z 7 058776 NT.-8 HXZY NL 8 999 "A" BLOWOUT BAFFLE 9 065 CB.-8 X.75 FUL ZN 0 7685 FW. X.687 X.05/.080H NOTES:. Torque to 8 ft-lbs.. Do not torque the nut; the discharge chute must pivot freely. 999EX_08 7-
60" Service Deck 5 6 7-999EX_08
60" Service Deck INDEX NO. PART NO. QTY. DESCRIPTION 55096 60" DECK (WITH DECALS & HARDWARE) 789 BELT ROUTING DECAL 60069 CN.-8 X.0 MAX THK 60 DANGER/OBJECTS DECAL 5 60 DANGER/CHUTE DECAL 6 78677 60" DECK DECAL NOTES: 999EX_08 7-5
60" Deck Pulleys & Spindles 7 6 5 8 9 5 0 7 6 8 9 7 9 0 9 6 5 7-6 999EX_08
60" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 796 CS.65- X.50 HX G5 068 FW.656 X.00 X.078 ZNYC 7979 FW.650 X.5 X.8 ZNYC G5 7850 IDLER PULLEY 5.0" OD 5 09770 IDLER SLIDE 6 780 TENSION SPRING 7 79 CHAIN 8 7899 CS.-8 X.5 FLT SH 9 6069 IDLER SLIDE UHMW 0 70595 CS.500- X.5 HX G5 ZN 79860 FW.55 X.65 X.5 HD ZY 607 DECK DRIVE PULLEY 0550 NT.75-6 HX G5 ZNY 76795 FW.06 X.8 X.060 SAE 5 0056 CS.75-6 X.75 HX G5 6 6080 SPINDLE ASSEMBLY 7 09 HEAVY DUTY PULLER 8 07 NT.-8 HX G5 ZNYC 9 7685 8 FW. X.687 X.05/.080H 0 080 CS.-8 X.75 HX G5 058776 NT.-8 HX ZY NL 78567 NT.500- HX G8 ZY NL 76796 6 FW.5 X.06 X.090 SAE 78866 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE) 5 78708 CS.500- X.5 HX G5 6 0997 PLASTIC WHEEL 7 0599 NT.500- HX JAM ZNYC. Torque to 7 ft-lbs. NOTES: 999EX_08 7-7
60" Deck 9 0 5 5 6 7 0 9 8 8 5 6 7 DISCHARGE CHUTE 8 0 9 FRONT WALL 7-8 999EX_08
60" Deck INDEX NO. PART NO. QTY. DESCRIPTION 60806 DISCHARGE CHUTE 608 TORSION SPRING 608 CHUTE PIN 086660 5 NT.75-6 HXZY NL 5 76795 FW.06 X.8 X.060 SAE 6 067 CHUTE BRACKET 7 9005 CHUTE ADAPTOR PLATE 8 0595 CB.75-6 X.00 G5 ZNY 9 080 CS.-8 X.75 HX G5 0 7685 6 FW. X.687 X.05/.080H 88 RS PULLEY COVER 88 LS PULLEY COVER 6075 BELT, B 6 7979 BLADE, 0.50"-L-F-CW 79 BLADE, 0.50"-MUL-F-CW 790 BLADE, 0.50"-GAT-F-CW 79685 BLADE, F0.50"-H-F-CW 5 787 CW.6 X.5 X.87 PNT 6 7887 CS.65- X.5 HX G5 Z 7 065 CB.-8 X.75 FUL ZN 8 058776 NT.-8 HXZY NL 9 85 BLOWOUT BAFFLE NOTES:. Torque to 8 ft-lbs.. Do not torque the nut; the discharge chute must pivot freely. 999EX_08 7-9
Deck Lift 7 9 8 7 8 9 7 6 5 0 7 5 6 9 8 8 9 7 8 9 5 6 5 6 7 7-0 999EX_08
Deck Lift INDEX NO. PART NO. QTY DESCRIPTION 88 STOP HANDLE 88 HEIGHT ADJ STOP 7888 DECK LIFT INDICATOR 609 DECK LIFT ROD NO SPRING 5 05579 7 CS.7- X.75 HX G5 6 60 DECK LIFT CHAIN 7 706 6 NT.7- HX FLG ZN 8 6068 6 FW.78 X.50 X.0 ZNYC 9 789 7 E CLIP.00 X.65 X.05 0 75670 CS.-8 X.50 FLTHR HX 07 NT.-8 HX G5 ZNYC 858 DECK LEVELER YOKE 76796 8 FW.5 X.06 X.090 SAE 789 CE.750 X.5 X.75 HEAD 5 78995 DECK LIFT SPRING 6 788 CS.7- X.75 FULTH NOTES: 999EX_08 7-
Deck Mounting Hardware 5 7 7 8 7 7-999EX_08
Deck Mounting Hardware INDEX NO. PART NO. QTY DESCRIPTION 7 07899 CS.500- X.00 G5 ZNY 8 0089 NT.500- HX G5 ZNYC NOTES: 999EX_08 7-
7-999EX_08
Section 8 Seat................................................. 8- Seat Service Parts....................................... 8- ROPS Foldable........................................ 8-6 999EX_08 8-
Seat 6 5 5 6 6 7 8 9 0 8 9 6 9 8-999EX_08
Seat INDEX NO. PART NO. QTY. DESCRIPTION 6057 SEAT 080 CS.-8 X.75 HX G5 7685 6 FW. X.687 X.05/.080H 6088 SEAT LATCH ASSEMBLY 5 550988 SEAT PAN (WITH DECAL) 6 058776 7 NT.-8 HX NL G5 7 07 NT.-8 HX G5 ZNYC 8 05860 CS.75-6 X.5 HX G5 9 76795 FW.06 X.8 X.060 SAE 0 6050 SEAT SPRING 50 LB/IN 090 SEAT PAN STOP 060 CS.-8 X.875 HX G5 ZN 000 WIRE TIE 9099 FLOOR PAN 5 6085 BATTERY WARNINGS DECAL 6 086660 NT 0.75-6 NL G5 NOTES:. Do not torque; the seat pan and the seat pan stop must pivot freely. 999EX_08 8-
Seat Service Parts 6 5 INDEX NO. PART NO. QTY. DESCRIPTION 60507 ARMRESTS (PAIR) 60506 SEAT BACK 60505 SEAT BOTTOM 6095 SEAT BELT 5 609 STANDARD SLIDES (PAIR) 6 6096 SEAT SWITCH NOTES: 8-999EX_08
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ROPS Foldable 5 8 6 8 8 8-6 999EX_08
ROPS Foldable INDEX NO. PART NO. QTY. DESCRIPTION 609 ROPS KIT (WITH DECALS, SEAT BELT & HARDWARE) 068 6 CS.500- X.50 HX G5 607 ROPS STOP 07 6 NT.500- UNT LK G8 ZN 5 6070 HAND KNOB 6 607 LYNCH PIN W/ LANYARD 7 76796 8 FW.5 X.06 X.090 SAE 8 6065 ROPS DECAL. Torque to 55 ft-lbs. NOTES: 999EX_08 8-7
8-8 999EX_08