SPRAYMASTER MP-70 PLURAL COMPONENT SPRAYER PART NUMBERS AND SCHEMATICS GUIDE
Company Profile Since 1944, Marco has developed a strong tradition of providing innovative and reliable products and services to the surface preparation and protective coatings industries. We are the world's premier provider of Abrasives, Blasting Equipment, Coating and Painting Equipment, Engineered Systems, Rental Equipment, Safety Equipment, Service, and Repair. Through innovative designs and a total commitment to quality, Marco manufactures products that increase production rates, create a safer workplace, and reduce maintenance costs. Marco s industry experience, manufacturing capabilities, legendary customer service, product availability, logistics services, and technology leadership is your assurance that we deliver high quality products and services, providing the best value to you, our customer. The Marco Difference Industry Experience With Marco on your team, you have access to expertise which can only come from decades of industry leadership. We have organized our engineering department, production specialists, customer operations, and safety support into a Center of Competence. As a Marco customer, you have access to hundreds of years of cumulative experience related to your operations. Manufacturing Excellence Marco is a U.S. based, ISO 9001:008 certified manufacturer of equipment for the Surface Preparation and Protective Coatings industries. Marco s engineers benchmark the industry to ensure that we design and manufacture superior products that set the Gold Standard for performance, safety, and quality. Legendary Customer Service Marco s legendary customer service team is staffed by friendly, highly-trained individuals who are focused on providing the highest level of product support, order accuracy, and customer satisfaction. Product Availability We stock over 10,000 SKU s and have over 45 shipping locations to serve North American and International markets for all major brands of blasting and painting equipment. As the largest provider of surface preparation and protective coatings equipment in the world, our inventory levels and product availability are unmatched. Logistics Services Marco s in-house logistics team is dedicated to moving your shipment anywhere in the world. We move over 14,000 truckloads every year, allowing you to save on freight costs by leveraging our buying power. Lower your process costs with a single invoice, which includes product and freight. Technology Leadership Our website provides: Operator s Manuals, Part Numbers and Schematics Guides, MSDS information, and Features, Advantages, and Benefits Guides, providing access to information 4/7. Our Extranet application allows you to receive quotes and place orders online. Our Intranet maintains a complete record of your purchase history to assist with ongoing support of your existing equipment and future purchasing decisions. Vision Statement Marco is the world s premier provider of Abrasives, Blasting Equipment, Coating and Painting Equipment, Engineered Systems, Rental Equipment, Safety Equipment, Service, and Repair. Mission Statement Marco provides strong leadership and innovation to the surface preparation and protective coatings industries We dedicate our efforts to the continuous improvement of our products, services, processes, people, and most importantly, the quality of our customer s experience. Quality Statement Marco is committed to providing superior quality in the design, manufacturing, distribution, rental, service, and repair of our products. Our ISO 9001:008 certification extends throughout all operations in all locations. Continuous improvement of our processes and supply chain Integration comprise the core of our business strategy for delivering exceptional quality and value in all Marco products and services. Management Philosophy We are a company dedicated to the success of every customer and associate. We discuss, debate, challenge, measure, and test our ideas. We will be boundless and limitless in our passion to improve. Through sound leadership and dedicated associates, we will ensure a long term, profitable future for Marco, our associates, customers, and suppliers. Spraymaster MP-70 Plural Component Sprayer
TABLE OF CONTENTS Company Profile... Table of Contents...3 Spraymaster MP-70 Sprayer...4-14 Spraymaster MP-70 Sprayer Part Numbers...6-7 40-Volt Control Box....8-9 Spraymaster MP-70 Air Motor & Lower Pump Assembly...10-11 Pressure Gauge Assembly.... 1 Flush Pump Regulator Assembly... Optional Accessories....14-16 Maintenance Notes.... 17-19 Spraymaster MP-70 Plural Component Sprayer 3
PART NUMBERS AND SCHEMATICS GUIDE PART NUMBERS SPRAYMASTER MP-70 PLURAL COMPONENT SPRAYER - SKID MOUNTED Graco XP70 Bare Sprayer Mixer Spraymaster 5 Gallon Round Component Tanks Graco Monark Pump 0100986 1:1 Standard-Duty X 5:1 X 40-Volt 010106 1.5:1 Standard-Duty X 5:1 X 40-Volt 0100995 :1 Standard-Duty X 5:1 X 40-Volt 010107.5:1 Standard-Duty X 5:1 X 40-Volt 010108 3:1 Standard-Duty X 5:1 X 40-Volt 010109 4:1 Standard-Duty X 5:1 X 40-Volt Skid Mounted Power Source PART NUMBERS SPRAYMASTER MP-70 PLURAL COMPONENT SPRAYER - CART MOUNTED Graco XP70 Bare Sprayer Mixer Spraymaster 5 Gallon Round Component Tanks Graco Monark Pump 0101116 1:1 Standard-Duty X 5:1 X 40-Volt 0101117 1.5:1 Standard-Duty X 5.1 X 40-Volt 0101118 :1 Standard-Duty X 5:1 X 40-Volt 0101119.5:1 Standard-Duty X 5:1 X 40-Volt 010110 3:1 Standard-Duty X 5:1 X 40-Volt 010111 4:1 Standard-Duty X 5:1 X 40-Volt Cart Mounted Power Source 4 Spraymaster MP-70 Plural Component Sprayer
PART NUMBERS AND SCHEMATICS GUIDE Spraymaster MP-70 Plural Component Sprayer 5
Spraymaster MP-70 Spray System PART NUMBERS AND SCHEMATICS GUIDE Item # Part # Fig. 1 Description 1 010007 40-Volt Control Box, Four Circuit, Single Phase (See Fig. ) 0101081 Spraymaster 5 Gallon Heated Coatings Tank- 40-Volt AC with 5:1 Transfer Pump and Standard Heater (Two Required) (See Literature 106M1)) 3 0100195 3/8-16 X 1" Hex Bolt (Eight Required) 4 1010331 3/8" Flat Washer (Eight Required) 5 01008 3/8-16 Hex Locknut (Eight Required) 6 Pressure Gauge Assembly (See Fig. 4) 7 0G6807 Mix Manifold 8 0G45869 In-line Paint Heater (Two Required) 9 0G6806 MP-70 Fluid Recirculation Manifold 10 0G6393 Flush Pump Assembly 11 Flush Pump Regulator Assembly (See Fig. 5) 1 Air Motor & Lower Pump Assembly (See Fig. 3) 10101939 1/4-0 Hex Locknut (Four Required) 14 1014017 1/4" Flat Washer (Eight Required) 15 101154 1/4-0 X 1" Hex Bolt (Four Required) 0BEAKER1000ML 1000 Milliliter Test Beaker 091000 PC Sprayer Label Kit - Misc. 05M011 Features & Specifications Guide Spraymaster MP-70 Spray System 05M1 Features & Specifications Guide Spraymaster 5 Gallon Heated Coatings Tank 06M011 Part Numbers & Schematics Guide Spraymaster MP-70 Spray System 06M1 Part Numbers & Schematics Guide Spraymaster 5 Gallon Heated Coatings Tank 090011 Operator's Manual Spraymaster MP-70 Spray System 0901 Operator's Manual Spraymaster 5 Gallon Heated Coatings Tank 09V504 Operator's Manual Merkur Pump Assembly 09V505 Operator's Manual Graco Mix Manifold 09V506 Operator's Manual Graco Viscon High Pressure Fluid Heater 09V509 Operator's Manual Graco NXT Air Motor 09V01 Operator's Manual Graco Xtreme Lowers 09V510 Operator's Manual Graco Merkur Displacement Pump 09V51 Operator's Manual Graco Low Volume Air Regulators 6 Spraymaster MP-70 Plural Component Sprayer
PART NUMBERS AND SCHEMATICS GUIDE Figure 1: Spraymaster MP-70 Spray System 14 15 1 1 11 10 9 6 3 4 8 7 5 Spraymaster MP-70 Plural Component Sprayer 7
PART NUMBERS AND SCHEMATICS GUIDE 40-Volt Control Box Item # Part # Description Fig. 010007 40-Volt Control Box, Four Circuit, Single Phase 1 0RMSJB161406CH44C 16" x 14" x 6" Enclosure, 4 Circuit 0MNPHHTC Nameplate HOSE HEAT TEMP CTRL 3 0WTPM6C1CCARAAAAA Hose Heat Control 0-Volt 4 0RMG4456 50 Amp Circuit Breaker 5 0MNPHH Nameplate HOSE HEAT 6 0RMG6547 Double Pole GFI 7 109104 Small Marco Logo Sticker 8 0MNPRLH Nameplate RESIN LINE HEAT 9 0MNPCLH Nameplate CATALYST LINE HEAT 10 0MNPRTH Nameplate RESIN HEAT TANK 11 0MNPCTH Nameplate CATALYST TANK HEAT 1 0RMG4453 5 Amp Circuit Breaker (Four Required) 0RST50 Straight Liquid Tite Connector (Three Required) 14 0CX308793 Female T/C Plug 15 0WTJ0750 Thermo Couple Wire, Non-Sheilded (Per Foot) 16 101901 1/" NPT Cord Grip, Aluminum.187.31 17 0RHBL60 L6-30 Twist-Lock Receptacle 18 0RLEV840040 30 Amp Single Gang Cover, Stainless Steel 19 0RRX5300 Single Gang Electrical Box 0 0RST9050 90 Liquid Tite Connection Fitting 1 0RCG675 3/4" Straight Cord Connector, Aluminum 0RP1614 16" x 14" Enclosure Back Panel 3 0R9080LBA36104 Power Distribution Block 4 0RUSM1 Fuse Holder with Indicator Light 5 0RW650DSX1 50 Amp Solid State Relay 8 Spraymaster MP-70 Plural Component Sprayer
Figure : 40-Volt Control Box PART NUMBERS AND SCHEMATICS GUIDE 1 3 4 5 1 6 7 0 19 18 8 9 10 11 1 17 16 3 15 14 0 5 4 Spraymaster MP-70 Plural Component Sprayer 9
PART NUMBERS AND SCHEMATICS GUIDE Spraymaster MP-70 Air Motor & Lower Pump Assembly Item # Part # Fig. 3 1 0G571100 0G571150 0G57100 0G57150 0G5700 0G571400 Description Graco XP70 TM 1:1 Bare Sprayer Graco XP70 TM 1.5:1 Bare Sprayer Graco XP70 TM :1 Bare Sprayer Graco XP70 TM.5:1 Bare Sprayer Graco XP70 TM 3:1 Bare Sprayer Graco XP70 TM 4:1 Bare Sprayer 0G16037 3/4" NPT (M) X 3/4" (F) 90 Elbow Union Swivel (Three Required) 3 10AH038 3/8" Air Hose 4 10AH01 1/" ID Air Hose 5 08000 3/8" Hose End 6 0PFHA4SA0606 3/8" NPT Hex Nipple 7 0100094 Air Manifold 8 101431 3/8-16 X -3/4" Hex Bolt (Two Required) 9 01008 3/8-16 Hex Locknut (Two Required) 10 0PFHFHU0808ND 1/" NPT Crimp on Hose End 11 0PFHA4SA0806 1/" X 3/8" NPT Hex Nipple 1 0PFHA60SA11 3/4" Swivel Fitting 0PFHA5UA11 3/4" NPT (M) 90 Elbow 14 0G118 3/4" NPT (M) X 3/4" (F) Vented Ball Valve (Two Required) 15 10FE1 3/4" NPT (F) -Lug Air Hose coupling 16 0G11768 Air Filter with Auto Drain 17 0PFHA4SA11 3/4" Hex Nipple 18 108615 3/8" Pipe Plug 19 0G16E004 3/4" Coupled Air Hose 0 0100389 1" NPT Full Port Ball Valve 000 PSI Rated (Two Required) 1 0PFHA4SA1616 1" NPT Hex Nipple (Two Required) 0PFHA60UA1616 1" NPT (M) X 1" (F) 90 Swivel Elbow (Two Required) 3 0PFHA4SB016 1-1/4" X 1" NPT Bushing (Two Required) 4 010006 1/" Blue Insulated Hose 3ft 5 0PFHA60UG00 1-1/4" NPT (F) 90 Swivel Elbow (Two Required) 6 010007 1/" Green Insulated Hose 3ft 7 0PFHA5UA0808 1/" NPT (M) 90 Swivel (Two Required) 8 0100 1" Blue Fluid Hose 4ft 9 010017 1" Green Fluid Hose 4ft 30 0G101689B 0-00 PSI Gauge 31 0G11999 3/4" NPT (M) Hex Nipple 3 0G16F014 3/4" NPT T-Handle Air Regulator 09V503 Operator's Manual Graco XP TM Proportioners 10 Spraymaster MP-70 Plural Component Sprayer
PART NUMBERS AND SCHEMATICS GUIDE Figure 3: Spraymaster MP-70 Air Motor & Lower Pump Assembly 1 3 3 31 4 5 6 7 14 30 9 10 11 1 14 15 18 19 17 16 8 7 5 0 1 0 1 3 4 6 5 Spraymaster MP-70 Plural Component Sprayer 11
Figure 4: Pressure Gauge Assemblies PART NUMBERS AND SCHEMATICS GUIDE 14 1 Item # Part # 1 3 4 14 7 18 3 7 8 17 7 16 15 9 7 10 3 14 1 3 4 11 1 Description Fig. 4 1 0G1333 3/8" NPT Vented Ball Valve (Two Required) 0PFHA5UA0606 3/8" NPT (M) 90 o Elbow (Four Required) 3 08000 3/8" Hose End (Four Required) 4 0G101689B 0-00 PSI Gauge (Two Required) 5 0PFHA4SA0404 1/4" NPT Hex Nipple (Two Required) 6 0PFHA5UJ04 1/4" NPT (F) 90 o Elbow (Two Required) 7 10AH038 3/8" ID Air Hose 8 0PFHA5VJ06 1/4" NPT (F) Tee 9 0PFHFHU0808ND 1/" NPT Crimp on Hose End 10 0PFHA5UA0808 1/" NPT (M) 90 o Elbow 11 101109 3/8" Close Nipple (Two Required) 1 0PFHA5UJ06 3/8" NPT (F) 90 o Elbow (Two Required) 0PFHA4SA0806 1/" X 3/8" NPT Hex Nipple (Four Required) 14 0G10466 1/" Air Regulator (Two Required) 15 0PFHA4SB108 3/4" to 1/" NPT Bushing 16 0RPLG75R 3/4" Recessed Plug 17 0100094 Air Manifold 18 10AH01 1/" ID Air Hose 1 Spraymaster MP-70 Plural Component Sprayer
PART NUMBERS AND SCHEMATICS GUIDE Figure 5: Flush Pump Regulator Assembly 1 3 4 5 6 7 8 4 4 10 0 9 10 11 1 14 15,16 10 19 Item # Part # Description Fig. 5 1 10AH038 3/8" Air Hose 08000 3/8" Hose End 3 0PFHA5UA0606 3/8" NPT (M) 90 Elbow 4 0PFHA4SA0404 1/4" NPT Hex Nipple (Three Required) 5 0PFHA5UJ04 1/4" NPT (F) 90 Elbow 6 010036 1/4" Blue Insulated Hose- 6ft 7 0100363 1/4" Green Insulated Hose- 6ft 8 0G101689B 0-00 PSI Gauge 9 0PFHA5UA0808 1/" NPT (M) 90 Elbow (Two Required) 10 0PFHA4SB0806 1/" (M) X 3/8" (F) NPT Bushing (Three Required) 11 101109 3/8" NPT Close Nipple 1 0G1333 3/8" NPT Vented Ball Valve 010081 " X " Plastic End Cap (Six Required) 14 0PFHA60UA0606 3/8" (M) X 3/8" (F) NPT 90 Swivel Union 15 0100195 3/16-16 X 1" Hex Bolt (Four Required) 16 01008 3/16-16 Hex Locknut (Four Required) 17 010005 1/" Green Insulated Hose- 5ft 18 010004 1/" Blue Insulated Hose- 5ft 19 0PFHA4SA0606 3/8" NPT Hex Nipple 0 0G10466 1/" Air Regulator 18 17 Spraymaster MP-70 Plural Component Sprayer
Wheel Conversion Kit Item# Part# PART NUMBERS AND SCHEMATICS GUIDE Description Fig. 6 0101076 Wheel Conversion Kit Complete 1 0100160 1/- X 4-1/" Hex Bolt (16 Required) 10100674 1/" Flat Washer (34 Required) 3 0100118 Cart Handle 4 0100696 Clamping Channel (Four Required) 5 0100698 Front Wheel Assembly (Includes Item # s: 1 (Quantity of Eight), (Quantity of 18), 3, 4, 5, 6 (Quantity of Eight), 7 (Quantity of 1), 8, 9, 10, 11 (Quantity of Eight), 1 (Quantity of Two), (Quantity of Nine), 14, 15 (Quantity of Two),16 (Quantity of Two), 17 (Quantity of Two) and 18 (Quantity of Two)) 6 1010434 3/8-16 X 1-1/4" Hex Bolt (Eight Required) 7 101441 3/8" Flat Washer (16 Required) 8 0100107 Front Swivel 9 0100 1/- X 8-1/" Hex Bolt 10 010010 16" Pneumatic Wheel Assembly (Four Required) 11 01008 3/8-16 Hex Locknut (Eight Required) 1 0100147 1-1/" Cotter Pin 7/64" diameter. (Four Required) 010014 1/- Hex Locknut (17 Required) 14 0100114 Front Axle Weldment 15 0100148 1" ID X 1-1/" OD 10-GA Washer (Four Required) 16 0100149 3/4"-10 Slotted Hex Nut (Four Required) 17 0100693 Front Wheel Weldment 18 1011766 Moisture Separator Grip (Two Required) 19 010069 Rear Wheel Assembly (Two Required) (Includes Item # s: 1 (Quantity of Four), (Quantity of Eight), 4, 10, 1, (Quantity of Four), 15, and 16) 14 Spraymaster MP-70 Plural Component Sprayer
Figure 6: Wheel Conversion Kit OPTIONAL ACCESSORIES 1 1 19 16 15 10 1 1 18 3 4 5 17 14 7 8 9 6 16 15 1 11 10 Spraymaster MP-70 Plural Component Sprayer 15
OPTIONAL ACCESSORIES Part Numbers Deadhead Recirculating Modified Moisture-Lock 7,50 PSI HEATED HOSE BUNDLES Airless Spray Hose I.D. 01007 X 1/4" x 3/8" x 1/" 1/4" X 010058 X 1/4" x 3/8" x 1/" 1/4" X Solvent Hose I.D. 50 Ft. 100 Ft. Length 01006 X 1/4" x 3/8" x 1/" 1/4" X 0100450 X 1/4" x 3/8" x 1/" 1/4" X 0101075 X X 1/4" x 3/8" x 1/" 1/4" X 0101077 X X 1/4" x 3/8" x 1/" 1/4" X 0100451 X 1/4" (Qty of 3) x 3/8" x 1/" 1/4" X 010045 X 1/4" x 3/8" (Qty of 3) x 1/" 1/4" X 0100453 X 1/4" (Qty of 3) x 3/8" x 1/" 1/4" X 0100454 X 1/4" (Qty of 3) x 3/8" x 1/" 1/4" X 0100939 X X 3/8" (Qty of 3) x 1/" 1/4" X 0100466 X 1/4" x 3/8" x 1/4" 1/4" X 0100467 X 1/4" x 3/8" x 1/4" 1/4" X 0100468 X 1/4" x 3/8" x 1/4" 1/4" X 0100469 X 1/4" x 3/8" x 1/4" 1/4" X 150 Ft. 00 Ft. DEFINITION OF HOSE TYPE Deadhead: Non-recirculating Modified: For coupling to another modified hose Moisture-Lock: Used for moisture-sensitive coatings Recirculating: Used to recirculate coatings back to the supply tanks from the mix manifold 16 Spraymaster MP-70 Plural Component Sprayer
MAINTENANCE NOTES DATE TYPE OF SERVICE PART NUMBER Spraymaster MP-70 Plural Component Sprayer 17
MAINTENANCE NOTES DATE TYPE OF SERVICE PART NUMBER 18 Spraymaster MP-70 Plural Component Sprayer
MAINTENANCE NOTES DATE TYPE OF SERVICE PART NUMBER Spraymaster MP-70 Plural Component Sprayer 19
GLOBAL HEADQUARTERS 345 East Locust Street Davenport, IA 5803 40+ NATIONWIDE SHIPPING LOCATIONS ph: 800.BLAST.IT (800.5.7848) ph: 563.34.519 fax: 563.34.658 GULF STATES HEADQUARTERS 701 East Boulevard Deer Park, TX 77536 ph: 800.BLAST.IT (800.5.7848) ph: 81.930.0905 fax: 81.54.0736 REGIONAL BRANCH OFFICES Iowa Davenport Louisiana Gonzales Lafayette Ohio Youngstown Texas Beaumont Corpus Christi Deer Park Marco Regional Branch Offices and Shipping Locations Direct Shipping Locations ABRASIVES BLASTING COATING DUST COLLECTORS ENGINEERED SYSTEMS RENTAL SAFETY SERVICE & REPAIR VACUUMS CONTACT MARCO 800.BLAST.IT (800.5.7848) 563.34.519 FAX: 563.34.658 WWW.MARCO.US SALES@MARCO.US Marco and Spraymaster are registered trademarks of Marco Group International. All other brand names or marks are used for identification purposes and are trademarks of their respective owners. Literature #06M011_6/18/15