s 2018
Range D Class (Round ) Heavy Duty - High Speed Commercial Features & benefits: Large high efficiency S-cam drum brakes: Ø406*120 & Ø420*180 Heavy duty axle beam: Ø127*16mm Commercial 10 Stud wheel fixing. Manual or Auto Slack Adjusters options available. Track widths from 1830mm, 1930mm, 2040mm. ABS Option Large range available ex-stock. See page 1.A.12 Common Applications: Silage Trailers Grain Trailers Dump Trailers Livestock Trailers E Class High Speed Commercial Features & benefits: Large high efficiency S-cam drum brakes: Ø420*180 Medium duty axle beam: Ø127*11mm Commercial 10 Stud wheel fixing. Manual or Auto Slack Adjusters options available. Track widths from 1830mm, 1930mm, 2040mm. ABS Option Large range available ex-stock. See page 1.A.12 Common Applications: Bale Trailers Livestock Trailers Medium capacity Grain and silage trailers K Class Self-Steer & Positive-steer s Features & benefits: Reduced tyre scrub, increasing life span of tyres. Increased manoeuvrability Self-steer and Positive steer options sizes: Ø420*180, Ø406*120, Ø400*80 beam options: SQ150mm, Ø127*16mm, SQ120*14mm, SQ100mm Direct steering linkage c/w Twin Shock absorbers Track widths from 1930mm, 2040mm, 2124mm. Large range available ex-stock. See page 1.A.14 Common Applications: Tandem & Tri- Trailers trailer s where increased manoeuvrability and reduced tyre wear is a priority. 1.A.1
Range C + D Class (Square ) Heavy Duty - High Speed Commercial See page 1.A.11 Features & benefits: Large high efficiency S-cam drum brakes: Ø406*120, Ø420*180, Ø420*200, Ø420*220 Heavy duty axle beam: SQ120*14, SQ150*12, SQ150*14, SQ150*16 produced from extruded tube. Commercial 10 Stud wheel fixing. Manual Slack Adjusters as standard. Track widths from 1830mm ~ 2300mm Large range available ex-stock. Common Applications: Manure Spreaders Slurry tankers Diet Feeders High Capacity Machinery S Class Stepped Commercial Features & benefits: Heavy duty SQ150mm Stepped axle beam to reduce the center of gravity and increase stability. Large high efficiency S-cam drum brakes: Ø420*180 Commercial 10 Stud wheel fixing. Manual Slack Adjusters as standard. Track widths from 1830mm ~ 2040mm Large range available ex-stock. Common Applications: Slurry tankers See page 1.A.13 L Class Low Running Commercial Features & benefits: Suitable for 15 minimum rim size. Heavy duty Ø127 axle beam. Large high efficiency S-cam drum brakes: Ø310*190 Commercial 10 Stud wheel fixing with small 225mm PCD. Manual or Auto Slack Adjusters options available. Track widths from 1850mm, 1950mm, 2040mm ABS Options Large range available ex-stock. Common Applications: Low Loader Trailers Diet Feeders See page 1.A.15 1.A.2
H Class Heavy Duty - High Speed Commercial Features & benefits: Large high efficiency S-cam drum brakes: Ø406*120 & Ø420*180 Heavy duty One Piece - Hollow axle beam: Ø127*19mm Reduced overall weight Commercial 10 Stud wheel fixing. Manual or Auto Slack Adjusters options available. Track widths from 1824mm, 2024mm. ABS Option See page 1.A.16 Range Common Applications: Silage Trailers Grain Trailers Dump Trailers Livestock Trailers 300AG Class Agricultural d Features & benefits: drum sizes: Ø300*60, Ø300*90 & Ø300*135 sizes: SQ70mm, SQ80mm, SQ90mm & SQ100mm 6 Stud, 8 Stud & 10 STUD x 225 PCD wheel fixing options. Fixed lever and Manual Slack Adjusters options available. Track widths from 1800mm, 1900mm, 2000mm. Available Ex-stock See page 1.B.1 Common Applications: Small Agricultural Trailers Diet Feeders Slurry Spreader Agricultural Implements 400AG Class Agricultural d Features & benefits: drum sizes: Ø400*80 sizes: SQ80mm, SQ90mm & SQ100mm 8 Stud & 10 Stud wheel fixing options. Fixed lever and Manual Slack Adjusters options available. Track widths from 1900mm, 2000mm. Available Ex-stock See page 1.B.2 Common Applications: Small Grain & Silage Trailers Diet Feeders Bale Trailers Livestock Trailers 1.A.3
Technical Characteristics Actuator Lever Information Fixed Lever Cranked Fixed Lever Manual Slack Adjuster Cranked Manual Slack Adjuster Automatic Slack Adjuster L = Fixed lever L-C = Cranked Fixed Lever M = Manual Slack Adjuster M-C= Cranked Manual Slack A = Automatic Slack Adjuster A-C = Cranked Automatic Slack 1.A.4
Technical Wheel Fixing SWS Wheel Stud TWS Wheel Stud WNF Wheel Nut WNC Wheel Nut Class 300AG 400AG Stud Stud Length Wheel Nut Studs H Size P.C.D (mm) Single Tightening NB x Size (mm) SWS TWS Twin Rim WNC WNF Rim Torque Ø300*60 6 x M18*1.5 205 160 270 Nm Ø300*90 8 x M20*1.5 275 220 380 Nm Ø300*135 10 x M20*1.5 225 176 380 Nm 8 x M20*1.5 275 220 380 Nm Ø400*80 10 x M22*1.5 335 281 510 Nm Tightening Torque L Ø310*190 10 x M22*1.5 225 176 630 Nm D, K 10 x M22*1.5 335 281 510 Nm 630 Nm Ø406*120 H 10 x M22*1.5 335 281 510 Nm 630 Nm C, E, K Ø420*180 10 x M22*1.5 335 281 510 Nm 630 Nm D, H, S D Ø420*200 10 x M22*1.5 335 281 510 Nm 630 Nm D Ø420*220 10 x M22*1.5 335 281 510 Nm 630 Nm The tightening torque of the wheel nuts must be checked after, 1. The first use. 2. The first high load journey after the wheels has been fitted. 3. The first 1000 km. 4. Every 1 month or 10,000 Km Tighten wheel nuts diagonally using a torque wrench to the specified tightening torque shown in Table 1 & Table 2 below. Note that wheel contact surfaces should not have additional coats of paint as this increases the risk of the wheels becoming detached. The torque values shown below can be achieved using a normal wheel nut spanner and a length of tubing as shown in the image above. Distag QCS recommend the use of wheel nut indictors to insure wheel security. 1.A.5
Hollow Welding Requirement Technical As most of the load on the axle beam is positioned at the location of the spring seats, this is the position where the axle beam will be under the most stress. Therefore the welding requirement at this location is extremely important to insure no negative effect on the axle ability. To avoid bearing damage during welding, it is prohibited to weld the spring seats with the earth cable connected to the brake system. KG No welding permitted, including spot welding on this beam face. Insure saddle plates are positioned flat on beam with no spaces. Min: 60mm Welding permitted. KG No welding permitted, including spot welding on this beam face. Insure saddle plates are positioned flat on Welding permitted. 1.A.6
Hollow Carrying Capacity Single Application Technical 1.A.7
Hollow Carrying Capacity Tandem Application Technical 1.A.8
Solid Carrying Capacity Tandem Application AG - Technical 1.A.9
Solid Carrying Capacity Tandem Application AG - Technical 1.A.10
C + D Class Square Class Size Studs NB x Size P.C.D (mm) D Ø406*120 10 x M22*1.5 335 C D Ø420*180 10 x M22*1.5 335 D Ø420*200 10 x M22*1.5 335 D Ø420*220 10 x M22*1.5 335 Supplied with TUV Certification ABS Available Lever Manual Slack- Adjuster Automatic Slack-Adjuster Actuator Bracket Dimensions "TR" Standard Track Widths Dual Dual Hydraulic "HW" "DW" "BP" Pneumatic 1830 1950 2040 2124 2224 2324 2424 2524 D120-4012 Ø406*120 SQ120*14 151 183 844 170 278 738 D120-4218 170 278 709 Ø420*180 SQ120*14 170 278 902 C120-4218 151 248 952 C150-4218 151 248 683 D150-4218 Ø420*180 SQ150*12 170 278 738 170 278 709 D150H-4218 Ø420*180 SQ150*14 170 278 738 170 278 709 D150H-4220 Ø420*200 SQ150*14 209 321 747 D150X-4222 Ø420*220 SQ150*16 209 321 735 Bearing Installation Carrying Capacity <25Km/h <40Km/h <60Km/h SP D120-4012 Ø406*120 SQ120*14 33214/32217 350 13000 11500 13000 11500 13000 11000 C120-4218 33214/32217 SQ120*14 D120-4218 33213/33118 350 14000 12500 14000 12500 14000 12000 C150-4218 Ø420*180 33214/32217 SQ150*12 D150-4218 33213/33118 350 14500 13000 14500 13000 14500 12500 D150H-4218 SQ150*14 33214/32217 350 16500 14500 16500 14500 16500 14000 D150H-4220 Ø420*200 SQ150*14 32314/32222 350 16500 14500 16500 14500 16500 14000 D150X-4222 Ø420*220 SQ150*16 32314/32222 350 17800 16000 17800 16000 17800 15500 1.A.11
D & E Class Round Class Size Studs NB x Size P.C.D (mm) D D, E Ø406*120 Ø420*180 10 x M22*1.5 335 Supplied with TUV Certification Lever Manual Slack- Adjuster Automatic Slack-Adjuster Actuator Bracket Dual Hydraulic Dual Pneumatic Dimensions "TR" Track Widths 1824 1830 1850 1924 1930 1950 2024 2040 2124 2224 2340 D127-4012 Ø406*120 Ø127 151 183 728 E127-4218 151 248 683 Ø420*180 Ø127 170 278 709 D127-4218 170 278 818 "HW" "DW" "BP" Carrying Capacity Bearing <25Km/h <40Km/h <60Km/h Installation SP D127-4012 Ø406*120 Ø127*11 33214/32217 350 12500 11000 12000 10500 11000 10000 E127-4218 Ø127*11 33214/32217 350 12500 11000 12000 10500 11000 10000 Ø420*180 D127-4218 Ø127*16 33213/33118 350 13500 12000 13500 12000 13500 11000 ABS Available 1.A.12
S Class Stepped Class Size Studs NB x Size P.C.D (mm) Model A S Ø420*180 10 x M22*1.5 335 Model B Supplied with TUV Certification Model S150H-4218 Ø420*180 Lever Manual Slack- Adjuster Automatic Slack-Adjuster None Actuator Bracket Dual Hydraulic Dual Pneumatic 1830 2040 Dimensions 900 120 170 278 788 SQ150*135*12 A 900 135 170 278 738 SQ150*150*12 B 900 150 170 278 448 "TR" "SW" "SH" "HW" "DW" "BP" Bearing Installation Model Carrying Capacity <50Km/h SP S150H-4218 Ø420*180 SQ150*135*12 33213/33118 A 453 14000 - SQ150*150*12 33213/33118 B 558 14000 - ABS Available 1.A.13
K Class Steering Class K Size Ø400*80 Ø406*120 Ø420*180 Studs NB x Size P.C.D (mm) 10 x M22*1.5 335 Supplied with TUV Certification Fixed Lever Manual Slack- Adjuster Automatic Dual Hydraulic Slack-Adjuster Bracket Position "TR" Track Widths Dimensions 1930 2000 2040 2124 2200 2424 2524 K100-408D Ø400*80 SQ100 33214/32217 Under 151 139 266 K120-4012 SQ120*14 33214/32217 Under 151 183 333 Ø406*120 K127-4012 Ø127*16 Lever Actuator Bracket 33214/32217 Under 151 183 382 33214/32217 Under 151 183 411 33214/32217 Under 151 183 372 K120-4218 SQ120*14 33214/32217 Under 151 248 434 33214/32217 Under 151 248 446 K127-4218 Ø420*180 Ø127*16 Bearing Installation 33214/32217 Over 151 248 399 33214/32217 Under 151 248 434 33214/32217 Over 151 248 434 K150-4218 SQ150*12 33214/32217 Under 151 248 435 Dual Pneumatic "HW" "DW" "BP" Bearing Installation Carrying Capacity <25Km/h <40Km/h <60Km/h SP K100-408D Ø400*80 SQ100 33214/32217 450-9500 - 8800-8400 K120-4012 SQ120*14 33214/32217 450-12000 - 11500-10000 Ø406*120 K127-4012 Ø127*16 33214/32217 450-12000 - 11500-10000 K120-4218 SQ120*14 33214/32217 450-12000 - 11000-10000 K127-4218 Ø420*180 Ø127*16 33214/32217 450-12000 - 11000-10000 K150-4218 SQ150*12 33214/32217 450-13000 - 11500-11000 ABS Available 1.A.14
L Class L Class Round Class Size Studs NB x Size P.C.D (mm) L Ø310*190 10 x M22*1.5 225 Supplied with TUV Certification Lever Manual Slack- Adjuster Automatic Slack-Adjuster Actuator Bracket Dual Hydraulic Dual Pneumatic Dimensions "TR" Track Widths "HW" "DW" 1850 1950 2040 "BP" L127-3119 Ø310*190 Ø127 168 280 717 Bearing Installation HM212049/11 HM218248/10 SP Carrying Capacity <25Km/h <40Km/h <60Km/h 350 13500 12000 13500 12000 13500 11000 *ABS Available 1.A.15
H Class H Class Round Class H Size Ø406*120 Ø420*180 Studs NB x Size 10 x M22*1.5 P.C.D (mm) 335 H127-4012 Lever Manual Slack- Adjuster Automatic Slack-Adjuster Actuator Bracket Dual Hydraulic Dual Pneumatic Ø406*120 Ø127 H127-4218 Ø420*180 Ø127 Dimensions "TR" Track Widths "HW" "DW" 1824 1924 2024 "BP" 191 187 547 191 187 862 190 274 726 190 274 798 190 274 862 Carrying Capacity Bearing <25Km/h <40Km/h Installation SP <60Km/h H127-4012 Ø406*120 Ø127*18 HM518445/10 350 13500 12000 13500 12000 13500 11000 H127-4218 Ø420*180 Ø127*18 HM518445/10 350 13500 12000 13500 12000 13500 11000 *ABS Available 1.A.16
300AG Class Agricultural d Class Size Studs NB x Size P.C.D (mm) 300AG Ø300*60 6 x M18*1.5 205 Ø300*90 8 x M20*1.5 275 Ø300*135 10 x M20*1.5 225 Supplied with TUV Certification Fixed Lever Lever Manual Slack- Adjuster Automatic Slack-Adjuster None Actuator Bracket Dimensions "TR" Track Widths "HW" "DW" 1750 1800 1900 2000 D070-306B Ø300*60 SQ70 119 107 802 D080-309C SQ80 126 146 714 D090-309C Ø300*90 126 146 714 SQ90 D090-309HC 147 146 714 D090-3014C SQ90 143 209 692 D100-3014C Ø300*135 143 209 692 SQ100 D100-3014E 143 209 745 Single Hydraulic Dual Hydraulic Dual Pneumatic "BP" Bearing Installation Carrying Capacity <25Km/h <40Km/h <60Km/h SP D070-306B Ø300*60 SQ70 32210/30213 230 6500 4500 5500 4000 - - D080-309C SQ80 32212/32215 300 9000 8000 8500 7500 8000 7000 D090-309C Ø300*90 32212/32215 SQ90 300 10800 9000 10000 8500 9000 8000 D090-309HC 32213/32216 D090-3014C SQ90 32213/32216 300 10800 9000 10000 8500 9000 8000 D100-3014C Ø300*135 32214/32217 SQ100 350 12000 9500 11000 8800 10000 8400 D100-3014E 32214/32217 1.B.1
400AG Class Agricultural d Class Size 400AG Ø400*80 80 8 x M20*1.5 275 90 100 Studs NB x Size P.C.D (mm) 10 x M22*1.5 335 Supplied with TUV Certification Lever Actuator Bracket Dimensions Fixed Lever Manual Slack- Adjuster None Single Hydraulic Dual Hydraulic Dual Pneumatic "TR" Track Widths 1900 1950 2000 2100 2200 "HW" "DW" "BP" D080-408C SQ80 126 139 802 D090-408D SQ90 132 139 810 Ø400*80 D100-408C 164 139 564 SQ100 D100-408D 151 139 810 Bearing Installation Carrying Capacity <25Km/h <40Km/h <60Km/h SP D080-408C SQ80 32212/32215 300 9000 8000 8500 7500 8000 7000 D090-408D SQ90 32213/32216 300 10800 9000 10000 8500 9000 8000 Ø400*80 D100-408C 32213/32216 SQ100 350 12000 9500 11000 8800 10000 8400 D100-408D 33214/32217 1.B.2
Agricultural Stub d Stub s Bearing Installation Lever Fixed Lever Manual Slack- Adjuster Actuator Bracket None Dimensions "TR" Standard Track Widths 160 230 400 440 500 620 "HW" "DW" "BP" T070-306B Ø300*60 SQ70 32210/30213 119 107 360 T080-309C Ø300*90 SQ80 3221232215 126 146 T100-408D Ø400*80 SQ100 33214/32217 151 139 Single Hydraulic Bearing Installation Wheel Fixing Studs NB x Size H (mm) SP T070-306B Ø300*60 SQ70 32210/30213 6 x M18*1.5 205 160 230 3250 2250 2750 2000 T080-309C Ø300*90 SQ80 3221232215 8 x M20*1.5 275 220 300 4500 4000 4250 4250 T100-408D Ø400*80 SQ100 33214/32217 10 x M22*1.5 335 281 350 6000 4750 5500 4400 P.C.D (mm) Carrying Capacity (Per Stub) <25Km/h <40Km/h Unbraked Stub s Dimensions "TR" Track Widths 200 350 400 410 600 800 T050-UNBA Un-braked SQ50 74 46 T060-UNBA Un-braked SQ60 74 46 T060-UNBB Un-braked SQ60 92 52 T070-UNBB Un-braked SQ70 92 52 T080-UNBC Un-braked SQ80 126 76 T090-UNBD Un-braked SQ90 151 85 T127-UNBD Un-braked Ø127*17 170 76 T127-UNBD Un-braked Ø127s 210 100 "HW" "DW" Bearing Installation Wheel Fixing Studs NB x Size Carrying Capacity (Per Stub) <25Km/h <40Km/h H (mm) SP T050-UNBA Un-braked SQ50 30206/30209 5 x M16*1.5 140 94 170 1550 950 1200 800 T060-UNBA Un-braked SQ60 30206/30209 5 x M16*1.5 140 94 200 2000 1500 1750 1200 T060-UNBB Un-braked SQ60 30208/30211 6 x M18*1.5 205 160 200 2500 1650 2150 1400 T070-UNBB Un-braked SQ70 32210/30213 6 x M18*1.5 205 160 230 3250 2250 2750 2000 T080-UNBC Un-braked SQ80 32212/32215 8 x M20*1.5 275 220 300 4500 4000 4250 3750 T090-UNBD Un-braked SQ90 32213/32216 8 x M20*1.5 275 220 300 5400 4500 5000 4250 T127-UNBD Un-braked Ø127*17 33213/33118 10 x M22*1.5 335 281 330 6250 5500 6000 5250 T127-UNBD Un-braked Ø127s 32314/32222 10 x M22*1.5 335 281 330 15000 - - - P.C.D (mm) 1.B.3
Spares Shoes Kits Code Description A B C mm mm mm ASP-HS306BK 300*60 Complete Shoe Assembly Kit A 231 60 300 ASP-HS309BKH 300*90 Complete Shoe Assembly Kit A 231 90 300 ASP-HS408BKH 400*80 Complete Shoe Assembly Kit A 315 80 400 ASP-HS3119BKH 310*190 Complete Shoe Assembly Kit B 228 190 310 ASP-HS4012BKH 406*120 Complete Shoe Assembly Kit B 310 120 406 ASP-HS13B-4218BKH 420*180 Complete Shoe Assembly Kit B 324 180 420 ASP-HS4218BKH 420*180 Complete Shoe Assembly Kit B 318 180 420 ASP-HS4220BKH 420*200 Complete Shoe Assembly Kit B 318 200 420 ASP-HS4222BKH 420*220 Complete Shoe Assembly Kit B 318 220 420 A A B A B B C C Bearing Kits Code Bearing Bearing 1 2 ASP-HS212-218-AK 212049/11 218248/10 ASP-HS30213-32210-AK 30213 32210 ASP-HS32212-32215-AK 32212 32215 ASP-HS32213-32216-AK 32213 32216 ASP-HS32222-32314-AK 32222 32314 ASP-HS33118-33213-AK 33118 33213 ASP-HS33214-33217-AK 33214 33217 ASP-HS33215-33219-AK 33215 33219 ASP-HM518445-410-AK HM518445/10 HM518445/10 Seal Kits Complete Kit form Refer to s Spares Drawing for Part Number 1.B.4
Spares Wheel Studs Code Thread Size "A" Total Lenght (mm) "B" Working Lenght (mm) Application Class Size Stud No. Rim ASP-HSM18SWSS-077 M18*1.5 77 48.5 300AG 300*60 6 Single ASP-HSM20SWSS-080 ASP-HSM20SWST-099 M20*1.5 M20*1.5 80 99 42 61 300AG 300AG 300*90 300*90 8 8 Single Twin 40.5 59.5 400AG 400AG 400*80 400*80 8 8 Single Twin 43.5 400AG 400*80 10 Single 46.5 D 406*120 10 Single ASP-HSM22SWSS-085 M22*1.5 85 46.5 K 406*120 10 Single 43 E 420*180 10 Single 46 K 420*180 10 Single 46 C 420*180 10 Single 58.5 400AG 400*80 10 Twin 61.5 D 406*120 10 Twin ASP-HSM22SWSS-100 M22*1.5 100 61.5 K 406*120 10 Twin 58 E 420*180 10 Twin 61 K 420*180 10 Twin 61 C 420*180 10 Twin ASP-HSM22SWST-107 M22*1.5 107 60.5 L 310*190 10 Twin ASP-HSM22TWSS-100 M22*1.5 100 46.5 D 420*180 10 Single 46.5 S 420*180 10 Single ASP-HSM22TWST-109 M22*1.5 109 45 H 420*180 10 Twin ASP-HSM22TWST-116 M22*1.5 116 59.5 D 420*180 10 Twin 59.5 S 420*180 10 Twin ASP-HSM22TWST-118 M22*1.5 118 69.5 D 420*200 10 Twin 46.5 D 420*220 10 Twin SWS Wheel Stud TWS Wheel Stud Wheel Nuts Code Thread Description Pcs per kit ASP-HSM22WNC M22x1.5 Wheel Nut & Conical Washer Kit 10 ASP-HSM20WNC M20x1.5 Wheel Nut & Conical Washer Kit 8 ASP-HSM22WNF M22x1.5 Flange Wheel Nut Kit 10 ASP-HSM18WNC M18*1.5 Wheel Nut & Conical Washer Kit 6 WNC Wheel Nut WNF Wheel Nut 1.B.5
Spares Drums & Hubs 6,8 and 10 Stud Available for all axles Refer to s Spares Drawing for Part Number Camshaft Repair Kits Complete kit form Available for all axles Refer to s Spares Drawing for Part Number Camshafts Various lengths available S and Flat Cam Refer to s Spares Drawing for Part Number Wheel Nut Indicators Code Distance across Flat of Nut Suitable Fit HSM-27-WL 27mm ASP-HSM18WNC HSM-29-WL 29mm HSM-30-WL 30mm ASP-HSM22WNC & ASP-HSM20WNC HSM-32-WL 32mm ASP-HSM22WNF 1.B.6
Distag QCS Ltd Industrial Estate Tullow Co. Carlow Ireland Distag QCS (UK) Ltd Unit 24 Farthing Road Ind. Est. Sproughton, Ipswich Suffolk, IP1 5AP Distag QCS (UK) Ltd Altona Road Lisburn, Co. Antrim BT27 5QB Northern Ireland Distag QCS (UK) Ltd Unit 6, 126 Tamnamore Rd Industrial Estate Dungannon, BT71 6HW Northern Ireland Tel: +353 (0)59 915 1626 Fax: +353 (0)59 915 1264 Email: sales@distag.com Tel: +44 (0) 1473 744 612 Fax: +44 (0) 1473 744 612 Email: info@distagqcs.com Tel: +44 (0) 28 9267 7131 Fax: +44 (0) 28 9260 7231 Email: info@distagqcs.com Tel: +44 (0) 28 9263 3380 Fax: +44 (0) 28 9263 3380 Email: info@distagqcs.com