Main Catalog
VARIOZELL is the innovative producer of Cable entry and Strain-relief systems. Because the system allows you to modify the composition of the rubber modules to meet the needs of the immediate situation, the system can be used for a multitude of purposes. The patented rubber modules guarantee a quick and easily modifiable solution for routing and retrofitting cables. The system can be assembled and mounted on-site after connectors are attached to cables, making it an adaptable solution for all challenges. Seite 2 von 8
The advantages of using the VARIOSOLID system: chameleo impermeabl robust compact rugge indestructible long-lasting flexible euip Strong strain relief execution Is suited for a multitude of purposes like electro engineering, pneumatics, hydraulics, hose and tube-systems. Highly adaptable to all situations as the system can be assembled and mounted on-site after construction or other installation. Handling and storage costs are reduced by working with just one system. (Sizes for the frames and rubber modules for both the Cable entry and Strain-relief systems are the same.) Pre-wired and pre-molded connector systems can be easily used in the Variozell system. The easily modifiable system allows for cutting one-sized openings for cable entryways, thus reducing project costs. The system is especially suited for air hoses because equal pressure is applied around the entire frame as well as on the individual cables held within the modules, consequently eliminating diminution of the diameter of hoses. Compact in design and requires less space. We use only stable, high quality materials with a long life-span. The system is an ideal companion for use with cable carriers. Seite 3 von 8
VARIOSOLID Cable Entry Systems with Strain-relief Frame construction consists of high-quality, solid aluminum Standard construction: AlMgSi0, Aluminum barrel finished Simple, trouble free assembly of rubber modules through a specially designed tongue and groove system Patented rubber modules make it highly adaptable to all situations Compact design requires little space Both the Cable entry and Strain-relief system use the same sized frames and rubber modules which simplifies and accelerates handling IP 6 protection rating Rubber: UL94-V0 Aluminium hard Dimensions [mm] Aluminum Aluminum UL+ATEX Rack anodising Units Order Order Order L H D 2x2 08 68 30 AR 200 ARUL-ATEX 20 BR* 20 3x2 48 68 30 AR2 2002 AR2UL-ATEX 202 BR2* 202 3x3 48 88 30 AR3 2003 AR3UL-ATEX 203 BR3* 203 3x4 48 08 30 AR4 2004 AR4UL-ATEX 204 BR4* 204 4x2 88 78 30 AR 200 ARUL-ATEX 20 BR* 20 4x3 88 98 30 AR6 2006 AR6UL-ATEX 206 BR6* 206 4x4 88 8 30 AR7 2007 AR7UL-ATEX 207 BR7* 207 2x3 08 88 30 AR8 2008 AR8UL-ATEX 208 BR8* 208 2x4 08 08 30 AR9 2009 AR9UL-ATEX 209 BR9* 209 2x 08 28 30 AR0 200 AR0UL-ATEX 20 BR0* 20 3x 48 28 30 AR 20 ARUL-ATEX 2 BR* 2 4x 88 38 30 AR2 202 AR2UL-ATEX 22 BR2* 22 x4 228 8 30 AR3 203 AR3UL-ATEX 23 BR3* 23 x 228 38 30 AR4 204 AR4UL-ATEX 24 BR4* 24 2x3 48 68 30 AS2 2022 AS2UL-ATEX 222 BS2* 222 * On request, not on stock: Suitable for food Highest corrosion protection Standard drilling pattern 24- PIN connector Beispielhaft für Rahmen AR 2: AR2 48x68x30 Rastereinheiten Höhe z.b. hier 2x RE Note: x Rack Unit = x VK-Module 2x Rack Units high = x VG-Module Additional cables can be inserted into the system at any time by simply loosening the tractable opening. Seite 4 von 8 Rastereinheiten Länge z.b. hier 3x RE
VARIOSOLID Cable Strain-relief System Frame construction consists of high-quality, solid aluminum Standard construction: Aluminum AlMgSi0, barrel finished Simple, trouble free assembly of rubber modules through a specially designed tongue and groove system Patented rubber modules make it highly adaptable to all situations Compact design requires little space Both the Cable entry and Strain-relief system use the same sized frames and rubber modules which simplifies and accelerates handling Rack Units Dimensions [mm] Aluminum Aluminium hard anodising L H D Order Order 2x2 08 68 30 AZ 2600 BZ* 260 3x2 48 68 30 AZ2 26002 BZ2* 2602 3x3 48 88 30 AZ3 26003 BZ3* 2603 3x4 48 08 30 AZ4 26004 BZ4* 2604 4x2 88 78 30 AZ 2600 BZ* 260 4x3 88 98 30 AZ6 26006 BZ6* 2606 4x4 88 8 30 AZ7 26007 BZ7* 2607 2x3 08 88 30 AZ8 26008 BZ8* 2608 2x4 08 08 30 AZ9 26009 BZ9* 2609 2x 08 28 30 AZ0 2600 BZ0* 260 3x 48 28 30 AZ 260 BZ* 26 4x 88 38 30 AZ2 2602 BZ2* 262 x4 228 8 30 AZ3 2603 BZ3* 263 x 228 38 30 AZ4 2604 BZ4* 264 2x6 08 48 30 AZ 260 BZ* 26 3x6 48 48 30 AZ6 2606 BZ6* 266 4x6 88 8 30 AZ7 2607 BZ7* 267 x6 228 8 30 AZ8 2608 BZ8* 268 * On request, not on stock: Suitable for food Highest corrosion protection Beispielhaft für Rahmen AZ 2: AZ2 48x68x30 Rastereinheiten Höhe z.b. hier 2x RE Note: x Rack Unit = x VK-Module 2x Rack Units high = x VG-Module Additional cables can be inserted into the system at any time by simply loosening the tractable opening. Rastereinheiten Länge z.b. hier 3x RE Seite von 8
VARIOSOLID Plastic Cable Entry Systems and Strain-relief System Simple, trouble free assembly of rubber modules through a specially designed tongue and groove system Patented rubber modules make it highly adaptable to all situations Compact design requires little space One System for Cable Entry Systems and Strain-relief System all-purpose System assembly temperatur: > 0 C IP 64 protection rating Characteristics of plastic: Thermal stability -40ºC to 00ºC Plastic PA6 GF0 with brass reinforcement Color: black Rack Dimensions [mm] Units L H D unit Order 2x2 36 7 30 3 DS 232 Standard drilling pattern 6-PIN connector (03x32 mm) 3x2 64 7 30 2 DS2 2322 Standard drilling pattern 24-PIN connector (30x32 mm) Note: x Rack Unit = x VK-Module 2x Rack Units high = x VG-Module Additional cables can be inserted into the system at any time by simply loosening the tractable opening Seite 6 von 8
VARIOSOLID - Blind Plate Standard construction: AlMgSi0, Aluminum barrel finished Can also be supplied anodized or V4A-Stahl (.47) IP 6 protection rating Rubber: UL94-V0 Dimensions [mm] L H unit D 08 68 48 68 48 88 48 08 88 78 88 98 88 8 08 88 08 08 08 28 48 28 88 38 228 8 228 38 * On request, not in stock Aluminum AB AB2 AB3 AB4 AB AB6 AB7 AB8* AB9* AB0* AB* AB2* AB3* AB4* Order 2800 28002 28003 28004 2800 28006 28007 28008 28009 2800 280 2802 2803 2804 Suitable for gas hole pattern AR AR2 + AS2 AR3 AR4 AR AR6 AR7 AR8 AR9 AR0 AR AR2 AR3 AR4 Seite 7 von 8
VARIOSOLID - Rubber Modules Small standard Simple, trouble free assembly of rubber modules through a specially designed tongue and groove system eliminating the need for extra metal holders within the frame Cable passes easily through the lateral slit in each rubber module Rubber modules are made of high quality, thermoplastic material: Material: TPE UL94-HB Withstand temperatures from -40 C to 00 C Flame resistant and resist UV radiation, ozone, acid, leach, petroleum, solvent and sea water Corrosion resistant Clamping Range [mm] of Feedthroughs Order VK 0 full material 0 2000 VK 2 2-3 4 2002 VK 3 3-4 4 20022 VK 4 4,0-4, 4 20002 VK 4, -, 8 20003 VK 6, - 6, 8 20004 VK 7 6, - 7, 2000 VK 8 7, - 8, 20006 VK 9 8, - 9, 3 20007 VK 0 9, - 0, 3 20008 VK 2 0, - 2, 2 20009 VK 4 2, - 4, 2 2000 VK 6 4, - 6, 2 200 VK 2/4 0,- - 2,-4, x2 + x4 2006 VK 4/fach 4-4, 2007 VK 4/8 4-4, - 7,-8, 0x4 + 2x8 2008 VK 6/8,-6, - 7,-8, 7x6 + x8 2009 Note: VK0 VK6 VK9 VK4 Pre-wired and premolded connectors can be easily used with the VARIOZELL system. VK4 VK7 VK0 VK6 Feed-throughs which are not used can be plugged with available blind plugs. VK VK8 VK2 Seite 8 von 8
VARIOSOLID - Rubber Modules Small UL94VO UL- and ATEX- listing Simple, trouble free assembly of rubber modules through a specially designed tongue and groove system eliminating the need for extra metal holders within the frame Cable passes easily through the lateral slit in each rubber module Rubber modules are made of high quality, thermoplastic material: Material: TPE UL94-V0 Halogen-free Withstand temperatures from -40 C to 00 C Flame resistant and resist UV radiation, ozone, acid, leach, petroleum, solvent and sea water Corrosion resistant Clamping Range [mm] of Feedthroughs Order VK 0 UL94V0 full material 0 200 VK 2 UL94V0 2-3 4 202 VK 3 UL94V0 3-4 4 2022 VK 4 UL94V0 4,0-4, 4 2002 VK UL94V0 4, -, 8 2003 VK 6 UL94V0, - 6, 8 2004 VK 7 UL94V0 6, - 7, 200 VK 8 UL94V0 7, - 8, 2006 VK 9 UL94V0 8, - 9, 3 2007 VK 0 UL94V0 9, - 0, 3 2008 VK 2 UL94V0 0, - 2, 2 2009 VK 4 UL94V0 2, - 4, 2 200 VK 6 UL94V0 4, - 6, 2 20 VK 2/4 UL94V0 0,- - 2,-4, x2 + x4 206 VK 4/fach UL94V0 4-4, 207 VK 4/8UL94V0 4-4, - 7,-8, 0x4 + 2x8 208 VK 6/8UL94V0,-6, - 7,-8, 7x6 + x8 209 Note: VK0 VK6 VK9 VK4 Pre-wired and premolded connectors can be easily used with the VARIOZELL system. VK4 VK7 VK0 VK6 Feed-throughs which are not used can be plugged with available blind plugs. VK VK8 VK2 Seite 9 von 8
VARIOSOLID Rubber Modules Large Simple, trouble free assembly of rubber modules through a specially designed tongue and groove system eliminating the need for extra metal holders within the frame Cable passes easily through the lateral slit in each rubber module Rubber modules are made of high quality, thermoplastic material: Material: TPE UL94-HB Withstand temperatures from -40 C to 00 C Flame resistant and resist UV radiation, ozone, acid, leach, petroleum, solvent and sea water Corrosion resistant Clamping Range [mm] of Feedthroughs Order VG 0 full material 0 200 VG 8 6, - 8, 2 2002 VG 20 8, - 20, 2003 VG 22 20, - 22, 2004 VG 24 22, - 24, 200 VG 26 24, - 26, 2006 VG 28 26, - 28, 2007 VG 30 28, - 30, 2008 VG 32 30, - 32, 2009 VG 34 32, - 34, 200 Note: Pre-wired and premolded connectors can be easily used with the VARIOZELL system. VG8 VG22 VG26 VG30 VG34 Feed-throughs which are not used can be plugged with available blind plugs. VG20 VG24 VG28 VG32 VG0 Seite 0 von 8
VARIOSOLID Rubber Modules Large UL94VO UL- and ATEX- listing Simple, trouble free assembly of rubber modules through a specially designed tongue and groove system eliminating the need for extra metal holders within the frame Cable passes easily through the lateral slit in each rubber module Rubber modules are made of high quality, thermoplastic material: Material: TPE UL94-V0 Halogen-free Withstand temperatures from -40 C to 00 C Flame resistant and resist UV radiation, ozone, acid, leach, petroleum, solvent and sea water Corrosion resistant Clamping Range [mm] of Feedthroughs Order VG 0 UL94V0 full material 0 20 VG 8 UL94V0 6, - 8, 2 202 VG 20 UL94V0 8, - 20, 203 VG 22 UL94V0 20, - 22, 204 VG 24 UL94V0 22, - 24, 20 VG 26 UL94V0 24, - 26, 206 VG 28 UL94V0 26, - 28, 207 VG 30 UL94V0 28, - 30, 208 VG 32 UL94V0 30, - 32, 209 VG 34 UL94V0 32, - 34, 20 Note: Pre-wired and premolded connectors can be easily used with the VARIOZELL system. VG8 VG22 VG26 VG30 VG34 Feed-throughs which are not used can be plugged with available blind plugs. VG20 VG24 VG28 VG32 VG0 Seite von 8
VARIOSOLID - Split Vario Press Ring Seal Description: For permanent closing of notched holes and casings. Variable assembling with the rubber modules VK UL94V0 (4 6, mm) and VG UL94V0 (6, 34,mm). Maximum assignment with 4 VG-, 8 VK- rubber modules or any mixed assembling. Sealing range core drill hole / casing: 48 3 mm Elastomer TPE halogen-free, UL94VD (self-extinguishing), RoHS compliant The TPE used meets the highest requirements of flameretardant materials and can be used in the railway industry. When testing for preventive fire protection in railway vehicles according to DIN 0-2 / 2009-0 with the flammability SR2, forming drops ST2 and the smoke development class SR2 tested TPE were accordingly classified. Temperature resistance: -40 to + 00 C good flame resistance and good resistance to UV radiation, ozone, acids, alkalis, fuel, solvents and sea water excellent resistance in all weather conditions Flammability: UL94-V0 Use: Sealing of the press ring between casing or core drill opening and the wire. Quick and easy assembling Gas- and waterproof tight up to bar Rubber-sealed width: 30 mm Grid unit 4x2 Measures in mm B T 48 0 VE RRDV0 Order. 200 HINT: x grid unit = x rubber module small 2 x grid unit = x rubber module big Subsequent installation or assembly is easily possible! Seite 2 von 8
Seite 3 von 8
VARIOSOLID Blind Plugs for Rubber Modules standard grey Feed-throughs which are not used can be plugged with a simple blind plug. Material: PA6GF / UL94-HB Diameter Length [mm] Order [mm] BL 2 2 30 2402 correspond to rubber modul VK 2 BL 3 3 30 2403 correspond to rubber modul VK 3 BL 4 4 30 2400 correspond to rubber modul VK 4 BL 30 24002 correspond to rubber modul VK BL 6 6 30 24003 correspond to rubber modul VK 6 BL 7 7 30 24004 correspond to rubber modul VK 7 BL 8 8 30 2400 correspond to rubber modul VK 8 BL 9 9 30 24006 correspond to rubber modul VK 9 BL 0 0 30 24007 correspond to rubber modul VK 0 BL 2 2 30 24008 correspond to rubber modul VK 2 BL 4 4 30 24009 correspond to rubber modul VK 4 BL 6 6 30 2400 correspond to rubber modul VK 6 BL 8 8 30 240 correspond to rubber modul VK 8 BL4 BL BL6 BL7 BL8 BL9 BL0 BL2 BL4 BL6 BL8 Seite 4 von 8
VARIOSOLID Blind Plugs for Rubber Modules UL94-VO black UL- and ATEX- listing Feed-throughs which are not used can be plugged with a simple blind plug. Material: PA6GF / UL94-V0 Diameter Length [mm] Order [mm] BL 2UL94V0 2 30 242 correspond to rubber modul VK 2 UL94V0 BL 3UL94V0 3 30 243 correspond to rubber modul VK 3 UL94V0 BL 4UL94V0 4 30 240 correspond to rubber modul VK 4 UL94V0 BL UL94V0 30 2402 correspond to rubber modul VK UL94V0 BL 6 UL94V0 6 30 2403 correspond to rubber modul VK 6 UL94V0 BL 7 UL94V0 7 30 2404 correspond to rubber modul VK 7 UL94V0 BL 8 UL94V0 8 30 240 correspond to rubber modul VK 8 UL94V0 BL 9 UL94V0 9 30 2406 correspond to rubber modul VK 9 UL94V0 BL 0 UL94V0 0 30 2407 correspond to rubber modul VK 0 UL94V0 BL 2 UL94V0 2 30 2408 correspond to rubber modul VK 2 UL94V0 BL 4 UL94V0 4 30 2409 correspond to rubber modul VK 4 UL94V0 BL 6 UL94V0 6 30 240 correspond to rubber modul VK 6 UL94V0 BL 8 UL94V0 8 30 24 correspond to rubber modul VK 8 UL94V0 BL4 BL BL6 BL7 BL8 BL9 BL0 BL2 BL4 BL6 BL8 Seite von 8
VARIOFAST, the different cable clamping gland very quick and easy assembly, even for locations with difficult access close assembly possible because of small designed body material counter nuts and female thread not necessary clamping cannot be loosen by vibration optimal cost/performance ratio continuously applicable for wall thickness between to 4 mm Connection body free of halogen polyamide PA 6. V2 acc. to UL 94. Packing made of neoprene Protection system IP 68 Assembly within seconds seconds, will change. VAROIFAST fit on 2. VARIOFAST into the bore hole 3. VARIOFAST clamp it and pull the assembly pliers out - READY! Seite 6 von 8
VARIOFAST - cable clamping gland Connection body free of halogen polyamide PA 6 Cable gland with clamping system Flammability of connection body V2 acc. to UL 94 Formdichtung aus Neoprene Ingress protection IP68 - bar Temperature range: -2 C to +00 C Farben: grey, darkgrey, black cable clamping gland Clamping range in mm wall thickness in mm Drilling in mm Ord er grey Order darkgrey Order black VF-M2 3, 6,,0-2, 2,2-2,6 400 40008 400 0 VF-M6 6,0 9,,0-2, 6,2-6,6 400 40009 4006 0 VF-M20 7,0 2,0,0-2, 20,2-20,6 400 4000 4007 0 VF-M2,0 6,0,0-2, 2,2-2,6 400 400 4008 2 VF-M32 4,0 2,0,0-2, 32,2-32,6 400 4002 4009 2 Clamping range in mm wall thickness in mm Drilling in mm Ord er grey Order darkgrey Order black VF-M40 9,0 28,0,0-4,0 40,2-40,6 400 4003 40020 0 VF-M0 23,0 34,0,0-4,0 0,2-0,6 400 4004 4002 0 Clamping range in mm wall thickness in mm Drilling in mm Ord er grey Order darkgrey Order black VF-M2 3, 6, 2,-4,0 2,2-2,6 400 40027 40032 0 VF-M6 6,0 9, 2,-4,0 6,2-6,6 400 40028 40033 0 VF-M20 7,0 2,0 2,-4,0 20,2-20,6 400 40029 40034 0 VF-M2,0 6,0 2,-4,0 2,2-2,6 400 40030 4003 2 VF-M32 4,0 2,0 2,-4,0 32,2-32,6 400 4003 40036 2 Description VF-MZ Manuel assembly pliers 400 VF-MZA Rechargeable assembly pliers 400 VF-MZP Pneumatic assembly pliers 400 VF-MZE-M2 M2 Insert for pliers 400 VF-MZE-M6 M6 Insert for pliers 400 VF-MZE-M20 M20 Insert for pliers 400 VF-MZE-M2 M2 Insert for pliers 400 VF-MZE-M32 M32 Insert for pliers 400 VF-MZE-M40 M40 Insert for pliers 400 VF-MZE-M0 M0 Insert for pliers 400 Ord er Seite 7 von 8
VARIOZELL e.k. Kottspieler Str. 28 D-74426 Bühlerzell +49 (0) 79 74 / 9 99 +49 (0) 79 74 / 9 4 2 E- Mail: info@variozell.de Internet: www.variozell.de Do you have questions, a spezial request or a particular purpose? We would be pleased to receive your call. Our Team assists you to find a solution. / by Variozell e.k. Deutschland Seite 8 von 8