Volvo Trucks rth America, Inc. Greensboro, NC USA This Service Bulletin Replaces Service Bulletin 087 01 Special Tools, Group 7 (12.2004), Publication number PV776-20 020978. Service Bulletin Trucks Date Group. Page 3.2005 087 01 1(10) Special Tools, Group 7 Frames, Springs and Wheels VN,VHD VERSION2 From build date 11.2002 Special Tools, Group 7 Frames, Springs and Wheels Updates to this Service Bulletin are indicated with a change bar. 000700, Rim Flange Wear Gauge page 2 3093472, Wheel End Play Gauge page 2 3949200, Leveling Valve Test Kit page 3 85107240, Tandem alignment page 4 85107392, ECS Height Gauge Kit page 4 9998495, Air Pressure Hose page 5 9998496, Pressure Transducer page 5 940INTRKTV, Installation Tool page 6 Manufactured by HUCKBOLT. 45745-050, Ride Height Tool page 7 J38460-A, Digital Inclinometer page 7 J38460-25, Inclinometer Adapter page 8 J39200, Fluke 87 Multimeter page 8 J44544, Ride Height Adjustment Socket page 9 J44684, Ride Height Gauge page 9 J45753, Spring Pin Remover/Installer page 10 J47287, Adapter page 10 PV776-20 026122 USA16861
Service Bulletin 3.2005 087 01 2(10) 000700, Rim Flange Wear Gauge Tools 000700 000700 is recommended for use when measuring the rim flange wear on aluminum wheels. This tool is available from Alcoa at 1 800 242 9898. W0002019 3093472, Wheel End Play Gauge 3093472 kit 3093472 is used for checking the correct wheel end play for all front and rear axle models. This tool is highly recommended for receiving a true measurement compared to magnetic base dial indicators. W0001843
Service Bulletin 3.2005 087 01 3(10) 3949200, Leveling Valve Test Kit 3949200 9998495, Air Pressure Hose page 5 Test kit cap plugs (left, right) and adapter (center) W0001562 Test Kit Contents (P/N 3949200) Part Number(s) Description 05240-0003 + 8397723 + 05050-0002 + 9998499 Test Adaptor 05240-0003 + 3082920 + 8397723 Cap Plug #1 05240-0003 + 3082920 + 05170-0006 Cap Plug #2 (3-ft nylon tube) Tube #1 (3-ft nylon tube with ferrel and nut) Tube #2
Service Bulletin 3.2005 087 01 4(10) 85107240, Tandem alignment 85107240 This tool is used to adjust tandem alignment on vehicles equipped with eccentric adjusted (non shim) VOAS suspensions. W7001340 85107392, ECS Height Gauge Kit 85107392 VN, VHD VERSION2 Variant / component: 6 x 2 Suspension The Electronically Controlled Suspension (ECS) tool is a set of left and right height gauges for adjusting the Volvo ECS 6 X 2 Suspension. W3006368
Service Bulletin 3.2005 087 01 5(10) 9998495, Air Pressure Hose T0008530 9998495 PC or oscilloscope, 9998496, Pressure Transducer page 5 Used with a personal computer or oscilloscope for diagnostic tests. 9998496, Pressure Transducer W0001535 9998496 PC or oscilloscope 9998489, 9998495, Air Pressure Hose page 5 J39200, Fluke 87 Multimeter page 8 Used with a personal computer, oscilloscope or a digital multimeter for diagnostic tests.
Service Bulletin 3.2005 087 01 6(10) 940INTRKTV, Installation Tool 94INTRKTV The HUCK Manufacturing tool consists of : W0000397 1 se assembly 99-1481 -This nose assembly is designed for use with the 16mm (5/8") fastener and attaches to the model 585 hydraulic installation tool. 2 Model 585 hydrallic installation tool - This hand-held tool has a 3.5 m (12 ft.) hose assembly that is attached to the model 940 POWERig hydraullic unit. 3 Model 940 POWERIG hydraulic unit - This portable 110V electric power unit provides hydraulic fluid under pressure to the model 585 hydraulic installation tool (This tool is also available in 220V). This tool can be ordered from your HUCK distributor.
Service Bulletin 3.2005 087 01 7(10) 45745-050, Ride Height Tool W0001715 45745-050 This tool is used for properly setting the ride height on Volvo Trucks with Hendrickson HAS/HA Suspensions. This tool can be ordered from Hendrickson by calling 1 800 973 0360. J38460-A, Digital Inclinometer W7000708 J38460-A J38460-25, Inclinometer Adapter page 8 J38460-A is used to provide an instant display of driveline angle, pinion angles and U-joint cancellation. The digital inclinometer has a digital display accuracy within 0.1 degree. The tool can be zeroed out to check angles relative to the frame to ensure accurate readings.
Service Bulletin 3.2005 087 01 8(10) J38460-25, Inclinometer Adapter W0001519 J38460-25 J38460-A, Digital Inclinometer page 7 J38460-25 is used to adapt the digital protractor J-38460 A to Spicer driveline yokes. The adapter can also be used with the Spicer Anglemaster. J39200, Fluke 87 Multimeter J39200 Various test components including 9998496, Pressure Transducer page 5. W2001014
Service Bulletin 3.2005 087 01 9(10) J44544, Ride Height Adjustment Socket J44544 Variant / component: VN VERSION2 w/ VOAS This ride height adjustment socket is used together with a ratchet to make adjustments to the ride height valve on VNL and VNM models equipped with VOAS (Volvo Optimized Air Suspension) built from 5/99. J44684, Ride Height Gauge W0001815 W0001960 J44684 J44544, Ride Height Adjustment Socket page 9 Variant / component: VN VERSION2 w/ VOAS J44684 is used to check the ride height on VNL and VNM models equipped with VOAS (Volvo Optimized Air Suspension) built from 5/99. One side of the gauge is marked for a 266 mm (10.5 in.) frame height and the other is marked for a 300 mm (11.8 in.) frame height.
Service Bulletin 3.2005 087 01 10(10) J45753, Spring Pin Remover/Installer 1 Front view 2 Rear view J47287, Adapter W0002058 J45753 J45753 is used to remove and install spring pins on Volvo trucks equipped with non-drive steering axles. This tool includes an extra set of replaceable dowel pins. Extra dowel pins can be ordered using part number J45753 1. This tool can be ordered directly from Kent-Moore at J47287 J39200, Fluke 87 Multimeter page 8 Variant / Component VN,VHD VERSION2 This tool is used with the Fluke 87 multimeter to check pressure transducers on the instrument cluster and Electronically Controlled Suspension (ECS) system. W7001332