Dayton Operating nstructions and s Manual For Repair s, call 1-800-323-0620 -erial number (if any) - description and number as shown in parts list Figure 11 Repair s llustration for Pallet Truck 18
Dayton Operating nstructions and s Manual Repair s ist for Pallet Truck umber Description umber Quantity 1 Cover for driving wheel M21XU8224 1 2 crew, M8x20 ++ 4 ut/crew kit M2B823 2 3 crew, M10x20 s 1 4 ut, M10 s 1 5 Cover, for 21XU82 M21XU8225 1 5 Cover, for 21XU81 M21XU8101 1 6 olding plate + 1 7 crew, M6x16 ++ 6 8 Battery, 12V/60Ah M21XU8201 1 9 Controlling cable M21XU8226 1 10 Fuse, 0.5A M21XU8223 1 11 D light for fault M21XU8209 1 12 Fixxing ring for cable + 3 13 crew, M4x8 ++ 3 14 lastic washer, 6 ++ 2 15 Flat washer, 6 ++ 2 16 Washer + 2 17 crew, M6x25 ++ 2 (s) Available as part of a kit only. ( ) ot available. (++) Common hardware, not offered as a replacement part. 19
Dayton Operating nstructions and s Manual For Repair s, call 1-800-323-0620 -erial number (if any) - description and number as shown in parts list Figure 12 Repair s llustration for Pallet Truck Fork Frame 20
Dayton Operating nstructions and s Manual Repair s ist for Pallet Truck Fork Frame umber Description umber Quantity 1 Fork frame + 1 2 crew, M6x10 ++ 3 3 Fixing plate + 1 Rocker arm kit (for 20.5" type, 21XU82) M21XU8227 1 Rocker arm kit (for 27" type, 21XU81) M21XU8102 1 4 Rocker arm s 1 5 Bushing s 2 6 Bushing s 4 7 Axle M21XU8228 2 Joint kit M21XU8229 2 8 Joint s 1 9 ut, M20x1.5 s 1 10 Retaining ring, 16 ++ 2 11 Pushing rod M21XU8230 2 12 ong shaft (for 20.5" type, 21XU82) M21XU8231 1 12 ong shaft (for 27" type, 21XU81) M21XU8103 1 13 haft for pushing rod M21XU8232 2 14 Roll pin, 5x28 ++ 2 15 Roll pin, 5x30 ++ 4 16 haft for frame of roller M21XU8233 2 Frame of roller kit M21XU8234 2 17 Frame of roller s 1 18 Bushing s 2 19 Washer + 4 20 haft for roller M21XU8235 2 21 Roll pin, 5x35 ++ 2 22 Washer + 4 Roller kit M21XU8236 2 23 Bearing, 6204 s 2 24 Roller, 74x93 s 1 25 Bolt, M10x60 ++ 2 26 ntry Roller M226 2 27 ut, M10 ++ 2 (s) Available as part of a kit only. ( ) ot available. (++) Common hardware, not offered as a replacement part. 21
Dayton Operating nstructions and s Manual For Repair s, call 1-800-323-0620 -erial number (if any) - description and number as shown in parts list Figure 13 Repair s llustration for Driving and ifting Unit 22
Dayton Operating nstructions and s Manual Repair s ist for Driving and ifting Unit umber Description umber Quantity 1 heath for cable M21XU8237 1 2 Round nut M36x1.5 ++ 1 3 ock washer, 36 ++ 1 4 eat for handle M21XU8238 1 5 crew, M6x16 ++ 1 6 Bearing, 6010 ++ 1 7 Bearing, 30212 ++ 1 8 crew, M2x10 ++ 1 9 Fixing plate + 1 10 Micro switch, W1-Z5-W200R200 M21XU8212 1 11 crew, M4x10 ++ 2 12 crew, M10x25 ++ 4 13 Connecting flange M21XU8239 1 14 Retaining ring, 16 ++ 2 15 inking shaft M21XU8240 2 16 eat of driving wheel M21XU8241 1 17 lastic washer, 6 ++ 8 18 crew, M6x16 ++ 8 19 Adjusting plate for height M21XU8242 2 20 eat for castor M21XU8243 2 21 Bearing, 61804 ++ 2 22 Retaining ring, 32 ++ 2 23 Bearing, 32904 ++ 2 24 Castor M21XU8244 2 25 inking bolt M21XU8245 1 26 eal Washer M21XU8246 2 27 Oil tube M21XU8247 1 28 olding seat M21XU8248 1 29 nterim plate M21XU8249 1 30 Joint M21XU8250 1 31 crew, M8x16 ++ 2 32 lastic washer, 8 ++ 2 33 Flat washer, 8 ++ 2 34 crew, M6x16 ++ 1 35 lastic washer, 6 ++ 1 36 Flat washer, 6 ++ 1 ydro-cylinder kit M21XU8251 1 37 Body of cylinder s 1 38 Piston rod s 1 39 uide ring, 50x45x15 s 1 40 O - ring, 56x3.55 s 1 41 eal washer s 1 42 Y - ring, 45x55x8 s 1 43 Dust ring, 45x53x6.5 s 1 44 crew cover s 1 45 Driving wheel kit (see next page) M21XU8252 1 46 ydraulic station (see page 26) M21XU8253 1 (s) Available as part of a kit only. ( ) ot available. (++) Common hardware, not offered as a replacement part. 23
Dayton Operating nstructions and s Manual For Repair s, call 1-800-323-0620 -erial number (if any) - description and number as shown in parts list Figure 14 Repair s llustration for Driving Wheel Unit 24
Dayton Operating nstructions and s Manual Repair s ist for Driving Wheel Unit umber Description umber Quantity 1 Retaining ring, 17 + 2 2 Bearing, 6203 + 1 3 Key, A5x18 + 1 4 Axle with gear + 1 5 Motor frame + 1 6 ear + 1 7 Retaining ring, 15 + 1 8 Key, A5x15 + 1 9 Washer, 8 + 5 10 Motor for traction,dc24v M21XU8204 1 11 crew, M8x25 + 5 12 Bearing, 61905 + 1 13 ear + 1 14 eal ring,160x174x10 + 1 15 nner gear + 1 16 Bearing, 61824 + 1 17 Retaining ring, 150 + 1 18 O - ring, 115x2.65 + 1 19 eat of seal ring + 1 20 lastic washer, 6 + 11 Replacement wheel kit M21XU8254 1 21 Wheel s 1 22 crew, M5x14 s 10 23 eal ring s 1 24 lastic washer, 5 s 10 25 Pin, 5x20 s 2 26 O - ring, 140x2.65 s 1 27 Cover + 1 28 Pin, B6x20 + 2 29 crew, M6x16 + 11 30 eal ring, 17x28x7 + 1 Brake kit M21XU8206 1 31 lastic washer, 4 s 3 32 lectromagnetic brake s 1 33 crew, M4x45 s 3 34 Cover + 1 35 Protect cover + 1 36 crew, M10x1 + 1 37 eal washer,10 + 1 38 Fixing plate for cable + 1 39 crew, M5x16 + 2 40 crew, M5x25 + 2 41 Carbon brush for motor + 1 (s) Available as part of a kit only. ( ) ot available. 25
Dayton Operating nstructions and s Manual For Repair s, call 1-800-323-0620 -erial number (if any) - description and number as shown in parts list Figure 15 Repair s llustration for ydraulic tation Unit 26
Dayton Operating nstructions and s Manual Repair s ist for ydraulic tation Unit umber Description umber Quantity 1 Valve plate + 1 2 Overflow valve + 1 3 Fill pressure valve + 1 4 crew + 1 5 Flow control valve + 1 6 lectromagnetic valve M21XU8213 1 7 Drain plug + 1 8 Coupling + 1 9 Motor for lifting, DC24V M21XU8205 1 10 Contactor for lifting M21XU8211 1 11 Carbon brush for motor + 1 12 oop + 2 13 O - ring, 21.2x1.8 + 1 14 O - ring, 87.5x3.55 + 1 15 ear pump + 1 16 Oil suction pipe + 1 17 Filter + 1 18 Oil tank + 1 19 Tank cap + 1 20 crew, M5x16 + 2 ( ) ot available. 27
Dayton Operating nstructions and s Manual For Repair s, call 1-800-323-0620 -erial number (if any) - description and number as shown in parts list Figure 16 Repair s llustration for Pallet Truck andle Assembly 28
Dayton Operating nstructions and s Manual Repair s ist for Pallet Truck andle Assembly umber Description umber Quantity 1 Control handle Assy. M21XU8257 1 2 crew, M8x25 ++ 4 3 lastic washer, 8 ++ 4 4 Air spring M21XU8258 1 5 andle bar + 1 6 nductive sensor, B5-FT-2 M21XU8214 1 7 crew, M3x20 ++ 2 8 crew, M8x16 ++ 1 9 Retaining ring, 20 ++ 1 andle axle kit M21XU8259 1 10 haft s 1 11 Bushing, 20x22x12 s 2 12 crew, M8x20 ++ 1 13 Cover + 1 14 crew, M5x10 ++ 4 15 Cover + 1 16 Cable for handle M21XU8260 1 (s) Available as part of a kit only. ( ) ot available. ( ) ot available. 29
Dayton Operating nstructions and s Manual For Repair s, call 1-800-323-0620 -erial number (if any) - description and number as shown in parts list Figure 17 Repair s llustration for Pallet Truck Control andle 30
Dayton Operating nstructions and s Manual Repair s ist for Pallet Truck Control andle umber Description umber Quantity 1 andle + 1 2 Butterfly knob left + 1 3 Accelerator, BD-190 M21XU8221 1 4 Fixing plate + 1 5 Bushing + 2 6 Butterfly knob right + 1 7 crew, M3x12 ++ 2 8 lastic washer, 3 ++ 2 9 Flat washer, 3 ++ 2 10 Tapping screw, M3x8 ++ 2 11 crew, M4x8 ++ 3 12 ower cover + 1 13 crew, M6x10 ++ 4 14 crew, M6x16 ++ 2 15 Upper cover + 1 16 Fixing seat + 1 17 witch kit, -52,for lift and lower M21XU8220 1 18 Tapping screw, M2.2x13 ++ 14 19 Fixing seat + 2 20 Tapping screw, T2.2x9.5 ++ 7 mergency stop button kit M21XU8261 1 21 witch cover s 1 22 Contact base s 1 23 pring, 0.8 + 4 24 pring, 0.5 + 6 25 orn button M21XU8262 1 26 ifting button M21XU8263 1 27 owering button M21XU8264 1 28 Cover + 1 29 witch kit, -52,for horn and MR M21XU8219 1 (s) Available as part of a kit only. ( ) ot available. ( ) ot available. 31
Dayton Operating nstructions and s Manual For Repair s, call 1-800-323-0620 -erial number (if any) - description and number as shown in parts list Figure 18 Repair s llustration for Pallet Truck lectric s 32
Dayton Operating nstructions and s Manual Repair s ist for Pallet Truck lectric s umber Description umber Quantity 1 crew, M3x25 ++ 2 2 Battery indictor, CURT 906 M21XU8208 1 3 Key for mergency button M21XU8265 1 4 mergency button, 100/80 M21XU8202 1 5 Cover + 1 6 crew, M5x10 + 2 7 Fixing plate + 1 8 crew, M6x16 ++ 4 9 lastic washer, 6 ++ 2 10 Flat washer, 6 ++ 2 11 Controller kit (see next page) + 1 12 crew, M5x16 ++ 4 13 lastic washer, 5 ++ 4 14 Flat washer, 5 ++ 6 15 Charger kit, AC115V/8A M21XU8215 1 16 crew, M4x12 ++ 4 17 lastic washer, 4 ++ 4 18 pring line M21XU8216 1 19 Fixing plate + 1 20 Charging indicator M21XU8217 1 21 Fuse, 1.0A M21XU8267 1 22 crew, M3x30 ++ 2 23 Fuse seat + 1 24 ut, M6 ++ 2 25 Fan fixing plate + 1 26 crew, M5x10 ++ 2 27 Fixing plate + 1 28 Fan, ADDA, DC12V M21XU8266 1 29 crew, M4x30 ++ 4 ( ) ot available. ( ) ot available. 33
Dayton Operating nstructions and s Manual For Repair s, call 1-800-323-0620 -erial number (if any) - description and number as shown in parts list Figure 19 Repair s llustration for Pallet Truck Controller Kit 34
Dayton Operating nstructions and s Manual Repair s ist for Pallet Truck Controller Kit umber Description umber Quantity 1 Al plate + 1 2 Controller,CURT 1212P-2501 M21XU8207 1 3 crew, M4x25 ++ 2 4 lastic washer, 4 ++ 8 5 Fuse seat YY + 2 6 Flat washer, 4 ++ 6 7 crew, M4x16 ++ 2 8 Fuses, 60A M21XU8203 2 9 crew, M4x8 ++ 4 10 Protect module, BD-W-115 M21XU8218 1 11 crew, M5x10 + 2 12 Flat washer, 5 ++ 2 13 lastic washer, 5 ++ 2 14 Fixing plate + 1 15 Fuse seat + 1 16 Fuse, 10A M5RTA716 1 17 crew, M3x30 ++ 2 18 Buzzer, YD-4216W 24VDC M21XU8210 1 19 crew, M3x8 ++ 2 20 lastic washer, 3 ++ 2 21 Flat washer, 3 ++ 2 22 Cable Clip + 1 23 crew, M4x10 ++ 1 24 Relay, ARP12F-1C 24VDC M21XU8222 1. ( ) Refer to control handle kit illustration and parts list on pages 38 and 39. ( ) ot available. 35
Dayton Operating nstructions and s Manual For Repair s, call 1-800-323-0620 -erial number (if any) - description and number as shown in parts list Figure 20 Repair s llustration for Pallet Truck Cable Repair s ist for Pallet Truck Cable umber Description umber Quantity 1 Cable B0 + 1 2 Cable B+ + 1 3 Cable 1B+ + 1 4 Cable 2B+ + 1 5 Cable 3B+ + 1 6 Cable 4B+ + 1 7 Cable PB- + 1 8 Cable B- + 1 9 Cable for driving wheel + 1 10 Charger B+ + 1 11 Copper bar + 1 ( ) ot available. 36