PRODUCT INSIGHT Conversion Upgrades for Competitive Brand Systems Most center pivot structures will outlast the drive train and alignment components by several years. To improve the functionality of your existing center pivot, Lindsay has developed a line of quality components to fit non-zimmatic systems in order to maximize value and optimize the performance of center pivots already in operation. The attached Product Insight allows you to determine which options will best fit your non- Zimmatic machine in order to maintain and improve its performance and reliability. 1
Existing Machine Conversion Upgrades Mechanized irrigation operates in some of the harshest environments with the expectation of continuous reliability. From high temperatures in desert conditions with extreme sunlight to frigid environments with ice and snow, irrigation systems endure the toughest working environments. This constant change and rugged wear will eventually deteriorate components and an upgrade to those system will be required. Lindsay has released a series of upgrades to address competitive systems to get these systems to the same reliability as a new Zimmatic system. Lindsay offers upgrades for the precision alignment to the rugged drive train and even the latest in irrigation system controls. Included in this package are easy to use ready to install kits containing all the necessary components needed to upgrade these older unreliable systems. Lindsay also offers hardware add on equipment to add spans, pivot points, and corners to existing irrigation systems in the field. Alignment Upgrades A system s alignment is crucial to accurate actuation of pivot functions like end guns and multi operations as well as structural integrity on the pivot point and joints. Zimmatic has proven its alignment is the industry best in both long system and standard system alignment. Lindsay uses a weather tight double lip tower box that seals all the system controls. Highly sensitive long arm switches and corrosion resistant alignment components maintain accuracy for many years. Pivot Control Upgrades GrowSmart Panels offer the latest in industry controls saving time, money and chemicals with easy-to-use features. You can use GrowSMART controllers in any field condition, whether you have uneven terrain, varying soil types or are growing multiple crops. Plus, you ll benefit every day from: Precision water application Significant reduction in water use Fewer worries and hassles Energy conservation Faster applications Minimized leaching of nutrients past root zones Better irrigation management decisions Reduced chemical and labor inputs 2
Encoder and position upgrades Lindsay offers a wide range of precision position options. From a low cost encoder upgrade for existing major brand electrical irrigation systems to a complete position system for non-electrical systems. Recently Lindsay released an encoder option that allows for a retrofit to a Reinke or Valley collector ring. This encoder fits on top of the system s collector ring to determine position of the center pivot. This is a low cost upgrade that allows you to use the latest in technology while saving on hardware. To accommodate non-electric systems Lindsay has released a hydraulic system upgrade that allows systems to capture and utilize precision encoders to perform multifunction tasks. This position upgrade adds a collector ring for power and an encoder to the center point. GPS Precision Conversion Use the power of global positioning to enhance any pivot system, no matter what the brand. The programmable controller knows the exact field position of the pivot allowing for precise control of water and fertilizer application through end-guns or an entire bank of sprinklers maintaining maximum control over all areas of your field. The GPS Controller easily integrates with FieldBOSS and FieldVISION controllers and Zimmatic FieldPLUS articulated pivots. 3 3
Conversion Drive Train Zimmatic machines incorporate the strongest, most reliable drive-train in the industry. The horizontal centerdrive design was pioneered by Zimmatic engineers and has been further improved upon to provide the highest standard horsepower and torque available in the market today. The powerful centerdrive is connected to the all new AT gearbox. Designed to Zimmatic s exact specifications, the AT gearbox incorporates the latest in gearbox technology to withstand temperature and pressure using time tested, high-strength internal components for trouble free operation. The combination of the Zimmatic centerdrive and the AT gearbox allow your machines to power through the toughest terrain, year after year. Centerdrive Aggressive environments demand rugged solutions and the Lindsay centerdrive utilizes key features to accomplish this. With a triple reduction spur gear design that results in less heat loss, lower friction and overall wear the centerdrive provides power and energy savings. Advanced Technology Gearbox The all new AT gearbox incorporates proven components with cutting edge design. Using the industry s largest expansion chamber to reduce internal pressure allows the seals in the AT gearbox, to keep worm and bull gears lubricated so performance is at its best even in the harshest conditions. The strength can be seen in the larger heat treated worm gear teeth for smooth starting and stopping of the system. Added Zimmatic Structure Add the toughest structure to your Valley, Reinke or Lockwood. Lindsay offers add on joints to attach a Zimmatic span to an existing span or pivot point. Lindsay also has adapter joints to replace narrower pivot points with the sturdy Zimmatic wide base heavy duty pivot point offering renewed life and additional strength where it counts, at the pivot. Zimmatic spans offer additional strength with a 15% thicker pipeline and wider tower structure. This allows for longer span life and a more even load distribution into the pipeline. This added strength and durability leads to longer lasting spans in challenging terrain. 4
Conversion Upgrades for Competitive Brand Systems Zimmatic Pivot Point Replacing the pivot point is a good option when additional strength is needed or the current pivot point has worn out. A Zimmatic pivot point offers the widest base in the industry for more stability and strength. With an easy to remove pivot riser gasket maintenance is simple. Zimmatic also prides itself on an industry exclusive external collector ring which eliminates flow restriction from the riser pipe. MAXfield II Corner The MAXfield II has proven to be the industry leader in reliability and water application uniformity. By utilizing a solid, hose-less joint, digital guidance, durable steering and instant motion control technology this corner out paces the competition. With immediate communication between the last tower and the corner arm, the corner reacts on the go to changing field conditions. In addition, the extension and retraction of the corner allows the machine to cross the last wheel track adding more acres under irrigation. Now existing Valley machine owners can benefit from the advantages of the MAXfield II corner. A new high flow joint connection has been developed allowing the MAXfield II to bolt directly to a Valley 8000 or 6000 machine. 5 5
Valley to Zimmatic Conversion Available Upgrades: Drive Train Alignment Components Tower Panels Control Panel Resolver to Encoder Conversion Pivot Point Span Joints MAXfield II Corner add on to Valley Drive train (Based on model year, see last page) This package includes all hardware necessary to equip a Valley standard clearance non-towable tower structure with a Zimmatic drive tube, center drive, and AT gearboxes. Alignment Conversion (01-6806-0) Includes mounting hardware, and alignment rod to convert any system to Zimmatic alignment controls. These controls are perpendicular to the pipe providing a more precise and repeatable alignment response than a parallel configuration like the original hardware uses. Control Panel Mounting Hardware (01-6943-0) Enables a GrowSmart control panel to be mounted onto an existing Valley pivot point. NOTE: The control panel will have to be ordered separately. If a computer panel is selected a position option (encoder or GPS) must also be ordered. Resolver to Encoder Conversion (14-8203-0) Allows an existing resolver to be changed to a magnetic encoder to provide position information for a FieldVISION or FieldBOSS panel. 6
Pivot Point Joint Adaptors Zimmatic Pivot Point to Valley Span (14-1905-0) Allows a standard clearance 6 5/8 diameter Zimmatic pivot point to connect to a Valley standard clearance 6 5/8 span. NOTE: A standard pivot point and Valley non-towable pivot pad anchoring must be ordered separately. Valley Pivot Point to Zimmatic Span (12-4603-0) Allows a standard clearance 6 5/8 Valley pivot point to connect to a Zimmatic standard clearance 6 5/8 span. Span Joint Adaptors NOTE: Part number does NOT include alignment package. See Conversions tab of Aftermarket section in price book for more details. Valley Span to Zimmatic Span (Pivot End) (12-6275-0) Allows a 6 5/8 Zimmatic span to attach to the ball-and-socket joint on an existing Valley 6 5/8 span. Zimmatic Span (Tower End) to Valley Span (12-6289-0) Allows a 6 5/8 Valley span to attach to an existing 6 5/8 Zimmatic span. MAXfield II Adaptor Joint for Valley 6000/8000 systems Harness the superior performance of a MAXfield 2 Custom Corner to your Valley 6000 or 8000 center pivot Standard Spindle 179, 6-5/8, 88 overhang for Valley 201, 6-5/8, 88 overhang for Valley Corner 4x4 179, 6-5/8, 88 overhang with 4x4 for Valley 201, 6-5/8, 88 overhand with 4x4 for Valley NOTE: System must meet the minimum flow requirements electrical requirements and slope limitations. See your dealership for this information. Buried wire should be included in your quote with this type of installation. 7 7
Reinke to Zimmatic Conversion Available Upgrades: Drive train Alignment Components/Tower Panels Control Panel Resolver to Encoder Conversion Pivot Point Span Joints Drive train (Based on model year, see last page) This package includes all hardware necessary to equip a Reinke standard clearance nontowable tower structure with a Zimmatic drive tube, center drive, and AT gearboxes. Alignment Conversion (01-6813-0) Includes mounting hardware, and alignment components to convert Reinke system to Zimmatic alignment controls. Control Panel Mounting Hardware (01-6943-0) Enables a GrowSmart control panel to be mounted onto an existing Reinke pivot point. NOTE: The control panel will have to be ordered separately. If a computer panel is selected a position option (encoder or GPS) must also be ordered. Resolver to Encoder Conversion (14-9609-0) Allows an existing resolver to be changed to a magnetic encoder to provide position information for a FieldVISION or FieldBOSS panel. 8
Pivot Point Allows a 6 5/8 Reinke span to attach to the octagon ring joint an existing 6 5/8 Zimmatic span. Pivot Point Joint Adaptors Zimmatic Pivot Point to Reinke Span (14-7746-0) Allows a standard clearance 6 5/8 diameter Zimmatic pivot point to connect to a Reinke standard clearance 6 5/8 span. NOTE: A standard pivot point and skid, non-tow pivot pad anchoring must be ordered separately. Reinke Pivot Point to Zimmatic Span (13-9333-0) Allows a standard clearance 6 5/8 Reinke pivot point to connect to a Zimmatic standard clearance 6 5/8 span. Span Joint Adaptors NOTE: Does NOT include an alignment package. Reinke Span to Zimmatic Span (Pivot End) (13-9272-0) Allows a 6 5/8 Zimmatic span to attach to the hook-and-eye joint on an existing Reinke 6 5/8 span. Zimmatic Span (Tower End) to Reinke Span (13-9271-0) Allows a 6 5/8 Reinke span to attach to the octagon ring joint on an existing 6 5/8 Zimmatic span. 9 9
T & L to Zimmatic Conversion Available Upgrades: Drive train Alignment Components/Tower Panels Control Panel Collector Ring Encoder (FieldVISION or FieldBOSS) Drive Train (Based on model year, see Conversion Parts Summary, page 13) This package includes all hardware necessary to equip a T & L standard clearance nontowable tower structure with a Zimmatic drive tube, center drive, and AT gearboxes for a hydraulic-to-electric conversion of the machine. Alignment Conversion (01-6807-0) A retro fit alignment kit fits directly onto existing T&L structures. This kit includes mounting hardware and alignment components to convert a T&L system to Zimmatic alignment controls after an electric conversion is complete. The Zimmatic alignment offers precision movement of the T&L so the system maintains the same straight position around the field. 10
T&L Control Panel Mounting Hardware (Electric Conversion) Panel Mount Kit (01-6944-0) The conversion kit allows for a GrowSmart panel to mount onto a T&L pivot point with all the required mounting hardware. GrowSmart Panel If a computer panel is selected, the panel must be ordered separately with either an encoder or GPS. Collector Rings To provide power for the system, Collector rings must also be installed. There are 3 options for the T&L system. 1. T&L pivot that wrap hose around the elbow (01-7030-0): This kit will include the new collector ring, encoder, conduit and packing glands for the mounting of the encoder. Allows a collector ring to be installed on a T&L pivot point which currently only has hydraulic hose wrapped around the pivot point during operation. 2. T&L with the swivel kit (01-7031-0): This will have the encoder cable and mounting hardware. Allows collector ring to be installed on a T&L pivot point which currently utilizes a swivel for hydraulic drive. 3. Encoder Upgrade Kit (14-8203-0): (Only for use with FieldVISION or FieldBOSS panels): Provides position information for end gun tables and programming features that are available with FieldVISION or FieldBOSS panels. Must accompany a collector ring upgrade. 11 11
Lockwood to Zimmatic Conversion Available Upgrades: Alignment Components/Tower Panels Control Panel Span Joints Alignment Conversion (01-6813-0) Includes mounting hardware, and alignment components to convert Lockwood system to Zimmatic alignment controls. Control Mounting Hardware (01-6945-0) Use the GrowSmart controls to offer the latest technology on the aging system. With the panel kit a panel will need to be ordered. Span Joint Adaptors NOTE: Part number does NOT include alignment package. Lockwood Span to Zimmatic Span (Pivot End) (14-3430-0) Allows a 6 5/8 Zimmatic span to attach to the hook-type joint on an existing Lockwood 6 5/8 span. Zimmatic Span (Tower End) to Lockwood Span (14-3432-0) Allows a 6 5/8 Lockwood span to attach to the octagon ring joint an existing 6 5/8 Zimmatic span. 12
Conversion Part Summary Valley Reinke T&L Lockwood Gifford-Hill Alignment 01-6806-0 01-6813-0 01-6807-0 01-6813-0 01-6813-0 Panel Mounts (mounts only) Resolver to Encoder Conversion Collector Ring 01-6943-0 01-6943-0 01-6944-0 01-6945-0-14-8203-0 14-9609-0 14-8203-0 (Order with a T&L collector ring) 01-7030-0 (Wrap) 01-7031-0 (Swivel) (Valley Span to Zimmatic Span) (Reinke Span to Zimmatic Span) (Zimmatic Span to Lockwood Span) Tower Adapter Joints 12-6275-0 13-9272-0 14-3430-0 (Zimmatic Span to Valley Span) (Zimmatic Span to Reinke Span) (Zimmatic Span to Lockwood Span) 12-6289-0 13-9271-0-14-3432-0 (Valley Pivot Point (Reinke Pivot Point to Zimmatic Span) to Zimmatic Span) 12-4603-0 13-9333-0 (Zimmatic Pivot (Zimmatic Pivot - Point to Valley Point to Reinke Span) Span) 14-1905-0 14-7746-0 Gearbox 06-4713-1 - - - - - Drive Train Conversion Valley Reinke T&L Gifford-Hill Hygromatic (Non-Tow, (Present Day (1998 - Present) ('73, Non-Tow) No Offset) Design) (1980 s Round 01-2846-2 01-5519-0 01-5630-0 Tube & 1970's, 01-2849-6 (1970 - About Square Tube) (Offset Holes) (1990-1997) ('76, Non-Tow) 1980) 01-2847-0 01-5629-0 01-5443-0 01-2851-2 01-2850-4 Lockwood Kroy Olson Sargent Wade Rain 01-5526-0 01-2861-1 01-2843-9 01-5527-0 01-2844-7 13
Summary Lindsay has over 50 years of irrigation experience and continues to push both technological irrigation advancements and structural enhancements. A worldwide leader in agricultural irrigation in all terrains and operating conditions, GrowSMART controls have given efficient irrigation results with uniformity unmatched by anyone today. For more information on how to incorporate this technology and these controls into your operation please visit your local Zimmatic dealer. The trademark Zimmatic is owned by Lindsay Corporation. All other trademarks are the properties of their respective owners, and are referred to solely for informational purposes. No affiliation, endorsement or connection between the owners of these trademarks and Lindsay Corporation, or any of its affiliates, is implied or should be inferred from such references. Copyright 2011 Lindsay Sales & Service, LLC. 14